brake CHEVROLET S10 2003 2.G Manual Online

Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
Transfer Case and Front Axle
(Four-Wheel Drive) Inspection
Every 12 months or at engine oil change intervals, check
front axle and transfer case and add lubricant when
necessary. A ¯uid loss could indicate a problem; check
and have it repaired, if needed. Check vent hose at
transfer case for kinks and proper installation. More
frequent lubrication may be required on off-road use.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
cha®ng, etc. Inspect disc brake pads for wear and rotors
for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
Check parking brake adjustment. You may need to have
your brakes inspected more often if your driving
habits or conditions result in frequent braking.
6-32

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certi®ed for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle's engine, see
Engine Oil on
page 5-15.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
ž
Coolant. SeeEngine Coolant on
page 5-27.
Hydraulic Brake
SystemDelco Supreme 11žBrake Fluid or
equivalent DOT-3 brake ¯uid.
Windshield
Washer SolventGM Optikleen
žWasher Solvent or
equivalent.
Hydraulic
Clutch SystemHydraulic Clutch Fluid (GM Part
No. U.S. 12345347, in Canada
10953517, or equivalent DOT-3
brake ¯uid).
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 1052884, in Canada
993294, or equivalent).
Usage Fluid/Lubricant
Manual
Transmission
with V6 EngineSynchromesh Transmission Fluid
(GM Part No. U.S. 12345349, in
Canada 10953465, or equivalent).
Manual
Transmission
with L4 EngineFriction Modi®ed Synchromesh
Transmission Fluid (GM Part
No. U.S. 12377916, in Canada
10953509).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
ž
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Chassis
LubricationChassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front Wheel
BearingsWheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB (GM Part No. U.S.
1051344, in Canada 993037, or
equivalent).
Front and Rear
Axle (Standard
Differential)SAE 80W-90 Axle Lubricant (GM
Part No. U.S. 1052271, in Canada
10950849, or equivalent).
Rear Axle
(Locking
Differential)Axle Lubricant; use only GM Part
No. U.S. 1052271, in Canada
10950849.
Do not add friction
modi®er.
6-33

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-10

A
Accessory Power Outlets.................................3-17
Adding Equipment to Your Air Bag-Equipped
Vehicle.......................................................1-65
Adding Washer Fluid.......................................5-40
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-93
Add-On Equipment..........................................4-50
Adjusting the Speakers
(Balance/Fade)....................3-43, 3-47, 3-55, 3-65
After Off-Road Driving.....................................4-28
Air Bag System..............................................1-55
Adding Equipment to Your Air Bag-Equipped
Vehicle...................................................1-65
Air Bag Off Switch.......................................1-61
How Does an Air Bag Restrain?....................1-59
Servicing Your Air Bag-Equipped Vehicle.........1-64
What Makes an Air Bag In¯ate?....................1-59
What Will You See After an Air Bag In¯ates? . . 1-60
When Should an Air Bag In¯ate?...................1-59
Where Are the Air Bags?..............................1-57
Air Bag .........................................................3-28
Off Light.....................................................3-28
Readiness Light..........................................3-27
Air Cleaner/Filter, Engine.................................5-19
AM-FM Radio.................................................3-41
AM ...............................................................3-74
Antenna, Fixed Mast.......................................3-76Anti-Lock Brake, System Warning Light..............3-32
Anti-lock Brake System..................................... 4-7
Appearance Care............................................5-83
Care of Safety Belts....................................5-86
Chemical Paint Spotting...............................5-90
Cleaning the Inside of Your Vehicle................5-84
Cleaning the Outside of Your Vehicle..............5-87
Finish Damage............................................5-89
Sheet Metal Damage...................................5-89
Underbody Maintenance...............................5-90
Vehicle Care/Appearance Materials................5-90
Weatherstrips..............................................5-87
Approaching a Hill..........................................4-19
Ashtrays........................................................3-18
Assist Handles...............................................2-49
Audio System(s).............................................3-40
AM-FM Radio.............................................3-41
Care of Your Cassette Tape Player................3-75
Care of Your CD Player...............................3-76
Care of Your CDs........................................3-76
Fixed Mast Antenna.....................................3-76
Radio with Cassette and CD.........................3-52
Radio with CD............................................3-44
Radio with Six-Disc CD................................3-62
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-41
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-40
Theft-Deterrent Feature................................3-74
Understanding Radio Reception.....................3-74
1

Audio System(s) (cont.)
Automatic Headlamp System............................3-12
Automatic Transmission Check..........................6-28
Automatic Transmission Shift Lock Control
System Check.............................................6-29
Automatic Transmission...................................2-22
Fluid..........................................................5-22
Operation...................................................2-25
B
Backing Up....................................................4-61
Battery Replacement......................................... 2-7
Battery Rundown Protection.............................3-17
Battery..........................................................5-45
Bed Rails......................................................2-50
Before Leaving on a Long Trip.........................4-35
Before You Go Off-Roading..............................4-15
Body Lubrication Service..................................6-28
Brake Adjustment............................................5-45
Brake Fluid....................................................5-41
Brake Pedal Travel.........................................5-44
Brake Wear...................................................5-44
Brake............................................................2-32
Parking......................................................2-32
System Inspection.......................................6-32
System Warning Light..................................3-31
Brakes..........................................................5-41
Braking in Emergencies..................................... 4-9Braking........................................................... 4-6
Break-In, New Vehicle.....................................2-19
Bulb Replacement...........................................5-54
Center High-Mounted Stoplamp (CHMSL)........5-58
Halogen Bulbs............................................5-54
Headlamps.................................................5-54
One-Piece Front Turn Signal Lamps...............5-56
Replacement Bulbs......................................5-59
Taillamps....................................................5-59
Two-Piece Front Turn Signal Lamps...............5-57
Buying New Tires...........................................5-66
C
California Fuel.................................................. 5-5
Canada ± Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Speci®cations............................5-99
Carbon Monoxide...................4-38, 4-54, 2-13, 2-37
Care of.........................................................5-86
Safety Belts................................................5-86
Your Cassette Tape Player............................3-75
Your CD Player...........................................3-76
Your CDs ...................................................3-76
Cassette Tape Messages.................................3-60
Cassette Tape Player Service...........................6-26
Center High-Mounted Stoplamp (CHMSL)...........5-58
Center Passenger Position, Safety Belts.............1-23
2

Chains, Tires..................................................5-70
Charging System Light....................................3-29
Checking Brake Fluid......................................5-43
Checking Coolant............................................5-28
Checking Engine Oil........................................5-15
Checking the Fluid Level..................................5-23
Checking Things Under the Hood......................5-10
Checking Your Restraint Systems......................1-65
Check...........................................................3-33
Engine Light...............................................3-33
Gages Warning Light...................................3-38
Chemical Paint Spotting...................................5-90
Child Restraints..............................................1-36
Child Restraint Systems...............................1-36
Infants and Young Children...........................1-32
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-44
Older Children.............................................1-30
Securing a Child Restraint Designed for the
LATCH System........................................1-46
Securing a Child Restraint in a Center Seat
Position..................................................1-49
Securing a Child Restraint in a Rear Outside
Seat Position...........................................1-46
Securing a Child Restraint in the Right Front
Seat Position...........................................1-49
Top Strap Anchor Location............................1-43
Top Strap...................................................1-41
Where to Put the Restraint...................1-39, 1-40
Cigarette Lighter.............................................3-18Cleaning Aluminum Wheels..............................5-89
Cleaning Exterior Lamps/Lenses.......................5-87
Cleaning Fabric/Carpet....................................5-84
Cleaning Glass Surfaces..................................5-86
Cleaning Interior Plastic Components.................5-86
Cleaning Leather............................................5-85
Cleaning the Mirror.........................................2-39
Cleaning the Photocells...................................2-39
Cleaning the Top of the Instrument Panel...........5-86
Cleaning the Windshield and Wiper Blades.........5-88
Cleaning Tires................................................5-89
Cleaning Vinyl................................................5-85
Cleaning Wood Panels....................................5-86
Cleaning........................................................5-84
Inside of Your Vehicle..................................5-84
Outside of Your Vehicle................................5-87
Underbody Maintenance...............................5-90
Weatherstrips..............................................5-87
Climate Control System...................................3-18
Outlet Adjustment........................................3-21
Clutch, Hydraulic.............................................5-26
Compact Disc Messages.................3-52, 3-62, 3-73
Compact Spare Tire........................................5-83
Content Theft-Deferrent....................................2-17
Control of a Vehicle.......................................... 4-6
Coolant.........................................................3-32
Engine Temperature Gage............................3-32
Heater, Engine............................................2-24
Cooling System..............................................5-32
Cooling.........................................................3-19
3

Hood (cont.)
Release.....................................................5-10
Horn............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-34
How to Add Coolant to the Radiator..................5-36
How to Add Fluid....................................5-24, 5-26
How to Check and Add Fluid............................5-27
How to Check Lubricant..........................5-51, 5-53
How to Check Power Steering Fluid..................5-40
How to Check................................5-22, 5-25, 5-63
How to Inspect the Engine Air Cleaner/Filter.......5-21
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
Hydraulic Clutch System Check........................6-28
Hydraulic Clutch.............................................5-26
Hydroplaning..................................................4-32
I
If No Steam Is Coming From Your Engine..........5-31
If Steam Is Coming From Your Engine...............5-30
If the Light Is Flashing.....................................3-34
If the Light Is On Steady.................................3-34
If You Are Stuck in Sand, Mud, Ice or Snow.......4-42
If You Do Decide To Pull A Trailer.....................4-55
If You're Caught in a Blizzard...........................4-40Ignition Positions.............................................2-20
Ignition Transmission Lock Check......................6-30
Infants and Young Children, Restraints...............1-32
In¯ation -- Tire Pressure..................................5-63
Inspection......................................................6-32
Brake System.............................................6-32
Engine Cooling System................................6-32
Exhaust System..........................................6-31
Fuel System...............................................6-32
Part C - Periodic Maintenance.......................6-31
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-31
Throttle System...........................................6-32
Transfer Case and Front Axle (Four-Wheel
Drive).....................................................6-32
Installing a Garage Door Opener.......................2-42
Instrument Panel Brightness.............................3-15
Instrument Panel Fuse Block............................5-94
Instrument Panel.............................................3-23
Cluster.......................................................3-23
Overview..................................................... 3-2
Interior Lamps................................................3-15
J
Jump Seat.....................................................1-10
Jump Starting.................................................5-46
7

K
Key Lock Cylinders Service..............................6-28
Key Release Button........................................2-21
Keyless Entry System....................................... 2-5
Keys............................................................... 2-3
L
Lamps On Reminder.......................................3-13
Lamps...........................................................3-12
Exterior......................................................3-12
Interior.......................................................3-15
Lap Belt................................................1-23, 1-25
Lap-Shoulder Belt...........................................1-16
LATCH System...............................................1-44
Child Restraints...........................................1-44
Securing a Child Restraint Designed for the
LATCH System........................................1-46
Latches, Seatback............................................ 1-8
Leaving Your Vehicle With the Engine Running . . . 2-34
Leaving Your Vehicle.......................................2-12
Light.............................................................3-28
Air Bag Off .................................................3-28
Air Bag Readiness.......................................3-27
Anti-Lock Brake System Warning...................3-32
Brake System Warning.................................3-31
Charging System.........................................3-29Light (cont.)
Check Gages Warning.................................3-38
Low Fuel Warning.......................................3-39
Malfunction Indicator....................................3-33
Safety Belt Reminder...................................3-26
Security.....................................................3-37
Service Four-Wheel-Drive Warning Light.........3-37
Up-Shift.....................................................3-30
Loading Your Vehicle for Off-Road Driving..........4-15
Loading Your Vehicle.......................................4-48
Locking Rear Axle............................................ 4-9
Lockout Protection..........................................2-12
Locks............................................................. 2-8
Door........................................................... 2-8
Leaving Your Vehicle....................................2-12
Lockout Protection.......................................2-12
Power Door.................................................. 2-9
Programmable Automatic Door Locks............... 2-9
Rear Door Security Locks.............................2-11
Long Trip/Highway De®nition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-18
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-39
Luggage Carrier..............................................2-49
Lumbar........................................................... 1-4
Manual Controls............................................ 1-4
Power Controls............................................. 1-5
8

M
Maintenance, Normal Replacement Parts..........5-101
Maintenance Schedule.....................................6-26
At Each Fuel Fill.........................................6-26
At Least Four Times a Year..........................6-28
At Least Once a Month................................6-26
At Least Once a Year..................................6-28
At Least Twice a Year..................................6-27
Brake System Inspection..............................6-32
Engine Cooling System Inspection.................6-32
Exhaust System Inspection...........................6-31
Fuel System Inspection................................6-32
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-18
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-26
Part C - Periodic MaintenanceInspections......6-31
Part D - Recommended Fluids and Lubricants . . . 6-33
Part E - Maintenance Record........................6-35
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-31
Throttle System Inspection............................6-32
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection......................................6-32Maintenance Schedule (cont.)
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-63
Making Turns.................................................4-61
Malfunction Indicator Light................................3-33
Manual Lumbar Controls.................................... 1-4
Manual Seats................................................... 1-3
Manual Transmission Check.............................6-27
Manual Transmission.......................................2-22
Fluid..........................................................5-25
Operation...................................................2-28
Manual Windows............................................2-14
Manually Closing the Sunroof...........................2-52
Matching Transmitter(s) to Your Vehicle............... 2-6
Memory Seat.................................................2-53
Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and U.S. Virgin
Islands) ± Customer Assistance....................... 7-5
Mirrors..........................................................2-39
Automatic Dimming Rearview........................2-39
Manual Rearview Mirror................................2-39
Outside Convex Mirror.................................2-40
Outside Heated Mirrors................................2-41
Outside Manual Mirror..................................2-40
Outside Power Mirrors..................................2-40
Model Reference................................................ vi
MyGMLink.com................................................ 7-3
9

N
New Vehicle Break-In......................................2-19
Normal Maintenance Replacement Parts...........5-101
O
Odometer, Trip...............................................3-25
Odometer......................................................3-25
Off-Road Recovery..........................................4-11
Oil ................................................................5-15
Engine.......................................................5-15
Pressure Gage............................................3-36
Older Children, Restraints................................1-30
One-Piece Composite Headlamp System............5-54
Online Owner Center........................................ 7-3
Operating Your All-Wheel-Drive Vehicle Off
Paved Roads..............................................4-14
Other Warning Devices...................................... 3-5
Outlet Adjustment............................................3-21
Outside.........................................................2-40
Convex Mirror.............................................2-40
Heated Mirrors............................................2-41
Manual Mirror.............................................2-40
Power Mirrors.............................................2-40
Overhead Console..........................................2-41
Overseas ± Customer Assistance........................ 7-5Owners, Canadian............................................... ii
Owner's Information........................................7-11
P
Park (P)........................................................2-35
Shifting Out of............................................2-35
Parking Brake and Automatic Transmission
Park (P) Mechanism Check...........................6-30
Parking on Hills..............................................4-62
Parking Your Vehicle.......................................2-35
Parking.........................................................2-32
Brake........................................................2-32
Over Things That Burn.................................2-36
Park(P).........................................................2-33
Shifting Into................................................2-33
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-26
Part C - Periodic MaintenanceInspections..........6-31
Part D - Recommended Fluids and Lubricants....6-33
Part E - Maintenance Record...........................6-35
Passing.................................................4-12, 4-61
Passlock
ž......................................................2-19
Payload.........................................................4-50
Pickup Conversion to Chassis Cab....................4-53
Plan Ahead When Possible................................ 7-7
10