fuel pressure CHEVROLET S10 2003 2.G Owners Manual

Instrument Panel Overview...............................3-2
Hazard Warning Flashers................................3-4
Other Warning Devices...................................3-5
Horn.............................................................3-5
Tilt Wheel.....................................................3-5
Turn Signal/Multifunction Lever.........................3-6
Exterior Lamps.............................................3-12
Interior Lamps..............................................3-15
Accessory Power Outlets...............................3-17
Ashtrays and Cigarette Lighter........................3-18
Climate Controls............................................3-18
Climate Control System.................................3-18
Outlet Adjustment.........................................3-21
Warning Lights, Gages and Indicators.............3-22
Instrument Panel Cluster................................3-23
Speedometer and Odometer...........................3-25
Trip Odometer..............................................3-25
Tachometer.................................................3-26
Safety Belt Reminder Light.............................3-26
Air Bag Readiness Light................................3-27
Air Bag Off Light..........................................3-28
Charging System Light..................................3-29
Voltmeter Gage............................................3-30
Up-Shift Light...............................................3-30
Brake System Warning Light..........................3-31
Anti-Lock Brake System Warning Light.............3-32Engine Coolant Temperature Gage..................3-32
Malfunction Indicator Lamp.............................3-33
Oil Pressure Gage........................................3-36
Security Light...............................................3-37
Service Four-Wheel Drive Warning Light..........3-37
Check Gages Warning Light...........................3-38
Fuel Gage...................................................3-38
Low Fuel Warning Light.................................3-39
Audio System(s).............................................3-40
Setting the Time for Radios without Radio
Data Systems (RDS)..................................3-40
Setting the Time for Radios with Radio Data
Systems (RDS).........................................3-41
AM-FM Radio...............................................3-41
Radio with CD..............................................3-44
Radio with Cassette and CD..........................3-52
Radio with Six-Disc CD.................................3-62
Theft-Deterrent Feature
(Non-RDS Radios).....................................3-74
Theft-Deterrent Feature
(RDS Radios)...........................................3-74
Understanding Radio Reception......................3-74
Care of Your Cassette Tape Player.................3-75
Care of Your CDs.........................................3-76
Care of Your CD Player................................3-76
Fixed Mast Antenna......................................3-76
Section 3 Instrument Panel
3-1

Check Gages Warning Light
The CHECK GAGES light
will come on brie¯y when
you are starting the
engine.
If this light comes and stays on while you are driving,
check your coolant temperature and engine oil pressure
gages to see if they are in the warning zones.
Fuel Gage
When the ignition is on, the fuel gage tells you about
how much fuel you have remaining.
United StatesCanada
3-38

When you want to leave the freeway, move to the
proper lane well in advance. If you miss your exit, do
not, under any circumstances, stop and back up. Drive
on to the next exit.
The exit ramp can be curved, sometimes quite sharply.
The exit speed is usually posted.
Reduce your speed according to your speedometer, not
to your sense of motion. After driving for any distance
at higher speeds, you may tend to think you are
going slower than you actually are.
Before Leaving on a Long Trip
Make sure you're ready. Try to be well rested. If you
must start when you're not fresh Ð such as after a day's
work Ð don't plan to make too many miles that ®rst
part of the journey. Wear comfortable clothing and shoes
you can easily drive in.
Is your vehicle ready for a long trip? If you keep it
serviced and maintained, it's ready to go. If it needs
service, have it done before starting out. Of course,
you'll ®nd experienced and able service experts in GM
dealerships all across North America. They'll be
ready and willing to help if you need it.Here are some things you can check before a trip:
·Windshield Washer Fluid:Is the reservoir full? Are
all windows clean inside and outside?
·Wiper Blades:Are they in good shape?
·Fuel, Engine Oil, Other Fluids:Have you checked
all levels?
·Lamps:Are they all working? Are the lenses clean?
·Tires:They are vitally important to a safe,
trouble-free trip. Is the tread good enough for
long-distance driving? Are the tires all in¯ated to the
recommended pressure?
·Weather Forecasts:What's the weather outlook
along your route? Should you delay your trip a
short time to avoid a major storm system?
·Maps:Do you have up-to-date maps?
4-35

Loading Your Vehicle
The Certi®cation/Tire label is found on the driver's door
edge, above the door latch. The label shows the
size of your original tires and the in¯ation pressures
needed to obtain the gross weight capacity of your
vehicle. This is called the Gross Vehicle Weight Rating
(GVWR). The GVWR includes the weight of the
vehicle, all occupants, fuel, cargo and trailer tongue
weight, if pulling a trailer.The Certi®cation/Tire label also tells you the maximum
weights for the front and rear axles, called Gross
Axle Weight Rating (GAWR). To ®nd out the actual loads
on your front and rear axles, you need to go to a
weigh station and weigh your vehicle. Your dealer can
help you with this. Be sure to spread out your load
equally on both sides of the centerline.
Never exceed the GVWR for your vehicle, or the GAWR
for either the front or rear axle.
And, if you do have a heavy load, you should spread
it out.
Similar appearing vehicles may have different GVWRs
and payloads. Please note the Certi®cation/Tire
label on your truck or consult your dealer for additional
details.
{CAUTION:
In the case of a sudden stop or collision,
things carried in the bed of your truck could
shift forward and come into the passenger
area, injuring you and others. If you put things
in the bed of your truck, you should make sure
they are properly secured.
4-48

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Air Cleaner/Filter................................5-19
Automatic Transmission Fluid.........................5-22
Manual Transmission Fluid.............................5-25
Hydraulic Clutch...........................................5-26
Engine Coolant.............................................5-27Radiator Pressure Cap..................................5-29
Engine Overheating.......................................5-30
Cooling System............................................5-32
Engine Fan Noise.........................................5-39
Power Steering Fluid.....................................5-39
Windshield Washer Fluid................................5-40
Brakes........................................................5-41
Battery........................................................5-45
Jump Starting...............................................5-46
Rear Axle.......................................................5-51
Four-Wheel Drive............................................5-52
Front Axle......................................................5-53
Bulb Replacement..........................................5-54
Halogen Bulbs..............................................5-54
Headlamps..................................................5-54
One-Piece Front Turn Signal Lamps................5-56
Two-Piece Front Turn Signal Lamps................5-57
Center High-Mounted Stoplamp (CHMSL).........5-58
Taillamps.....................................................5-59
Replacement Bulbs.......................................5-59
Windshield Wiper Blade Replacement..............5-60
Section 5 Service and Appearance Care
5-1

In¯ation -- Tire Pressure
The Certi®cation/Tire label, which is on the driver's door
edge, above the door latch, shows the correct in¯ation
pressures for your tires when they're cold. ªColdº means
your vehicle has been sitting for at least three hours
or driven no more than 1 mile (1.6 km).
Notice:Don't let anyone tell you that underin¯ation
or overin¯ation is all right. It's not. If your tires
don't have enough air (underin¯ation), you can get
the following:
·Too much ¯exing
·Too much heat
·Tire overloading
·Bad wear
·Bad handling
·Bad fuel economy
If your tires have too much air (overin¯ation), you
can get the following:
·Unusual wear
·Bad handling
·Rough ride
·Needless damage from road hazards
When to Check
Check your tires once a month or more.
Also, check the tire pressure of the spare tire.
If you have a compact spare tire, it should be at
60 psi (420 kPa).
How to Check
Use a good quality pocket-type gage to check tire
pressure. You can't tell if your tires are properly in¯ated
simply by looking at them. Radial tires may look
properly in¯ated even when they're underin¯ated.
Be sure to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt and
moisture.
5-63

Fuse Usage
LT TRN Left Turn Signal Rear
RT TRN Right Turn Signal Rear
RR PRK Right Rear Parking Lamps
TRL PRK Trailer Park Lamps
LTHDLP Left Headlamp
RTHDLP Right Headlamp
FRPRK Front Parking Lamps
INT BAT Instrument Panel Fuse Block Feed
ENG IEngine Sensors/Solenoids, MAF,
CAM, PURGE, VENT
ECM BEngine Control Module, Fuel Pump
Module, Oil Pressure
ABS Anti-Lock Brake System
ECM I Engine Control Module Injectors
F/PUMP Fuel Pump
DRL Daytime Running LampsFuse Usage
A/C Air Conditioning
HORN Horn
W/W PMP Not Used
HORN Horn
BTSIAutomatic Transmission Shift Lock
Control System
B/U LP Back Up Lamps
IGN B Column Feed,Ignition 2, 3, 4
STARTER Starter
RAP Retained Accessory Power
LD LEV Not Used
OXYSEN Oxygen Sensor
IGN E Engine
MIR/LKS Mirrors, Door Locks
FOG LP Fog Lamps
IGN A Starting and Charging Ignition 1
5-97

Capacities and Speci®cations
Please refer toPart E: Maintenance Record on page 6-35in the index for more information. See refrigerant change
label under the hood for charge capacity information and requirements.
ApplicationCapacities
English Metric
Wheel Nut Torque 100 lb ft 140Y
Tire PressureSee the Certi®cation/Tire label. See²Loading Your
Vehicle²in the Index.
Cooling System
2.2L Engine
4.3L Engine w/Auto. Trans.
4.3L Engine w/Manual. Trans.9.9 quarts
13.8 quarts
14.1 quarts9.4 L
13.1 L
13.3 L
Engine Oil with Filter*
2.2L Engine
4.3L Engine4.5 quarts
4.5 quarts4.3 L
4.3 L
Fuel Capacity
Reg/Ext. Cab
Crew Cab
ž18.0 gallons
17.5 gallons70.0 L
67.4 L
Automatic Transmission
Drain and Re®ll 5.0 quarts 4.7 L
5-99

qReplace fuel ®lter.An Emission Control Service.
(See footnote ².)
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-19for more information.An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
97,500 Miles (162 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
(See footnote **.)
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
100,000 Miles (166 000 km)
qInspect spark plug wires.An Emission Control
Service.
qReplace spark plugs.An Emission Control Service.
qIf you haven't used your vehicle under severe service
conditions listed previously and, therefore, haven't
changed your automatic transmission ¯uid, change
both the ¯uid and ®lter. Manual transmission
¯uid doesn't require change.
q4.3L V6 Engine Only: Inspect Positive Crankcase
Ventilation (PCV) valve.
An Emission Control
Service.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll cooling system (or every
60 months since last service, whichever occurs ®rst).
See
Engine Coolant on page 5-27for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
6-25

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals speci®ed to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any ¯uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel ®ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-15for further
details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOLž
coolant mixture if necessary. SeeEngine Coolant
on page 5-27for further details.
Windshield Washer Fluid Level Check
Check the windshield washer ¯uid level in the windshield
washer tank and add the proper ¯uid if necessary.
See
Windshield Washer Fluid on page 5-40for further
details.
At Least Once a Month
Tire In¯ation Check
Visually inspect your tires and make sure tires are
in¯ated to the correct pressures. Don't forget to check
your spare tire. See
Tires on page 5-62for further
details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every 50 hours of tape play. SeeAudio System(s)
on page 3-40for further details.
6-26