fuel CHEVROLET S10 2004 Owner's Guide

UTQGS:Uniform Tire Quality Grading Standards, a tire
information system that provides consumers with
ratings for a tire’s traction, temperature and treadwear.
Ratings are determined by tire manufacturers using
government testing procedures. The ratings are molded
into the sidewall of the tire. SeeUniform Tire Quality
Grading on page 5-77.
Vehicle Capacity Weight:The number of designated
seating positions multiplied by 150 lbs. (68 kg) plus
the rated cargo load. SeeLoading Your Vehicle
on page 4-42.
Vehicle Maximum Load on the Tire:Load on an
individual tire due to curb weight, accessory weight,
occupant weight and cargo weight.
Vehicle Placard:A label permanently attached to a
vehicle showing the original equipment tire size
and recommended inflation pressure. SeeLoading Your
Vehicle on page 4-42.Ination - Tire Pressure
The tire and loading information label, shows the correct
inflation pressures for your tires when they’re cold.
“Cold” means your vehicle has been sitting for at least
three hours or driven no more than 1 mile (1.6 km). See
Loading Your Vehicle on page 4-42, for the location
of your vehicle’s tire and loading information label.
Notice:Don’t let anyone tell you that underination
or overination is all right. It’s not. If your tires
don’t have enough air (underination), you can get
the following:
Too much exing
Too much heat
Tire overloading
Bad wear
Bad handling
Bad fuel economy
If your tires have too much air (overination), you
can get the following:
Unusual wear
Bad handling
Rough ride
Needless damage from road hazards
5-72

Sheet Metal Damage
If your vehicle is damaged and requires sheet metal
repair or replacement, make sure the body repair shop
applies anti-corrosion material to parts repaired or
replaced to restore corrosion protection.
Original manufacturer replacement parts will provide the
corrosion protection while maintaining the warranty.
Finish Damage
Any stone chips, fractures or deep scratches in the
finish should be repaired right away. Bare metal
will corrode quickly and may develop into major repair
expense.
Minor chips and scratches can be repaired with touch-up
materials avaliable from your dealer. Larger areas of
finish damage can be corrected in your dealer’s
body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, corrosion and rust can develop on the
underbody parts such as fuel lines, frame, floor pan and
exhaust system even though they have corrosion
protection.At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and debris can collect. Dirt packed in close areas of
the frame should be loosened before being flushed.
Your dealer or an underbody car washing system can
do this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on your vehicle. This damage
can take two forms: blotchy, ring-shaped discolorations,
and small, irregular dark spots etched into the paint
surface.
Although no defect in the paint job causes this, GM will
repair, at no charge to the owner, the surfaces of
new vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs first.
5-101

Fuse Usage
LT TURN Left Turn Signal Front
HDLP W/W Not Used
LT TRN Left Turn Signal Rear
RT TRN Right Turn Signal Rear
RR PRK Right Rear Parking Lamps
TRL PRK Trailer Park Lamps
LTHDLP Left Headlamp
RTHDLP Right Headlamp
FRPRK Front Parking Lamps
INT BAT Instrument Panel Fuse Block Feed
ENG IEngine Sensors/Solenoids, MAF,
CAM, PURGE, VENT
ECM BEngine Control Module, Fuel Pump
Module, Oil Pressure
ABS Anti-Lock Brake System
ECM I Engine Control Module Injectors
F/PUMP Fuel Pump
DRL Daytime Running LampsFuse Usage
A/C Air Conditioning
HORN Horn
W/W PMP Not Used
HORN Horn
BTSIAutomatic Transmission Shift Lock
Control System
B/U LP Back Up Lamps
IGN B Column Feed,Ignition 2, 3, 4
STARTER Starter
RAP Retained Accessory Power
LD LEV Not Used
OXYSEN Oxygen Sensor
IGN E Engine
MIR/LKS Mirrors, Door Locks
FOG LP Fog Lamps
IGN A Starting and Charging Ignition 1
STUD #2 Accessory Feeds, Electric Brake
PARKLP Parking Lamps
5-109

Fuse Usage
LR PRK Left Rear Parking Lamps
LIFTGLASS Liftglass
IGN CStarter Solenoid, Fuel Pump,
PRNDL
HTDSEAT Heated Seat
HVACHeating,Ventilation, Air Cooling
System
TRCHMSL Trailer Center High Mount Stop Light
RRDFOG Rear Defogger
TBC Truck Body Computer
CRANK Clutch Switch, NSBU SwitchFuse Usage
CHMSL Center High Mounted Stoplamp
HAZLP Hazard Lamps
VECHMSLVehicle Center High-Mounted Stop
Lamp
RR DEFOG Rear Defogger
HTDMIR Heated Mirror
ATC Transfer Case (Four-Wheel Drive)
STOPLP Stop Lamps
RR W/W Rear Window Wiper
5-110

Capacities and Specications
Please refer toPart E: Maintenance Record on page 6-36in the index for more information. See refrigerant change
label under the hood for charge capacity information and requirements.
ApplicationCapacities
English Metric
Air Conditioning Capacity
Air Conditioning Refrigerant R134a1.8 lbs 0.79 kg
Automatic Transmission
Drain and Refill5.0 quarts 4.7 L
Cooling System 13.8 quarts 13.1 L
Differential Fluid
Rear Axle
Front Axle4.0 pints
2.6 pints1.9 L
1.2 L
Engine Oil with Filter 4.5 quarts 4.3 L
Fuel Tank 17.5 gallons 67.4 L
Wheel Nut Torque 100 lb ft 140Y
All capacities are approximate. After refill, the levelmustbe checked.
All capacities are approximate. When adding, be sure to fill to the appropriate level or as recommended in this
manual. SeePart E: Maintenance Record on page 6-36
Capacities and Specications
Type VIN Code Transmission Spark Plug Gap Firing Order
4300
V6X Automatic0.060 inches
(1.52 mm)1-6-5-4-3-2
5-111

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-6
Long Trip/Highway Scheduled Maintenance......6-17
Part B: Owner Checks and Services................6-25
At Each Fuel Fill..........................................6-25
At Least Once a Month.................................6-25
At Least Twice a Year...................................6-26
At Least Four Times a Year...........................6-27At Least Once a Year...................................6-27
Part C: Periodic Maintenance Inspections.........6-30
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-30
Exhaust System Inspection............................6-30
Fuel System Inspection..................................6-30
Engine Cooling System Inspection...................6-30
Throttle System Inspection.............................6-31
Transfer Case and Front Axle
(Four-Wheel Drive) Inspection.....................6-31
Brake System Inspection................................6-31
Part D: Recommended Fluids and Lubricants. . . .6-32
Normal Maintenance Replacement Parts..........6-34
Engine Drive Belt Routing..............................6-35
Part E: Maintenance Record...........................6-36
Section 6 Maintenance Schedule
6-1

Part A: Scheduled Maintenance
Services
In this part are scheduled maintenance services which
are to be performed at the mileage intervals specified.
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we do not know
exactly how you will drive it. You may drive very
short distances only a few times a week. Or you may
drive long distances all the time in very hot, dusty
weather. You may use your vehicle in making deliveries.
Or you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your dealer.
This part tells you the maintenance services you should
have done and when to schedule them.When you go to your dealer for your service needs, you
will know that GM-trained and supported service
people will perform the work using genuine GM parts.
The proper fluids and lubricants to use are listed in Part
D. Make sure whoever services your vehicle uses
these. All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
These schedules are for vehicles that:
•carry passengers and cargo within recommended
limits. You will find these limits on the tire and
loading information label. SeeLoading Your Vehicle
on page 4-42.
•are driven on reasonable road surfaces within legal
driving limits.
•are driven off-road in the recommended manner.
SeeOff-Road Driving with Your Four-Wheel-Drive
Vehicle on page 4-14.
•use the recommended fuel. SeeGasoline Octane
on page 5-4.
6-4

Selecting the Right Schedule
First you will need to decide which of the two schedules
is right for your vehicle. Here is how to decide which
schedule to follow:
Short Trip/City Denition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
•Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
•You frequently tow a trailer.
•If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs first). Chassis
Lubrication (or 3 months, whichever occurs first).
Drive Axle Service.
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Automatic Transmission Service
(severe conditions only).
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km):Automatic
Transmission Service (normal conditions).
Every 100,000 Miles (166 000 km):Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150 000 Miles (240 000 km):Cooling System
Service (or every 60 months, whichever occurs
first). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-5

Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break down
slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 12 months, whichever occurs
first). Chassis Lubrication (or 12 months, whichever
occurs first). Drive Axle Service. Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Automatic Transmission Service
(severe conditions only).
Every 30,000 Miles (50 000 km):Fuel Filter
Replacement. Engine Air Cleaner Filter Replacement.
Every 50,000 Miles (83 000 km):Automatic
Transmission Service (normal conditions).Every 100,000 Miles (166 000 km):Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km):Cooling System
Service (or every 60 months, whichever occurs
first). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
SeePart B: Owner Checks and Services on page 6-25
andPart C: Periodic Maintenance Inspections on
page 6-30.
6-6

30,000 Miles (50 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs first).(See footnote #.)
❑Check rear/front axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service.
❑Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).❑Rotate tires. SeeTire Inspection and Rotation on
page 5-74for proper rotation pattern and additional
information.(See footnote +.)
33,000 Miles (55 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs first).(See footnote #.)
❑Check rear/front axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)
36,000 Miles (60 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs first).(See footnote #.)
❑Check rear/front axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-74for proper rotation pattern and additional
information.(See footnote +.)
6-10