transmission CHEVROLET S10 2004 Service Manual

❑Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-74for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service.37,500 Miles (62 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs first).(See footnote #.)
❑Check rear/front axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-74for proper rotation pattern and additional
information.(See footnote +.)
45,000 Miles (75 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs first).(See footnote #.)
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service. (See footnote †.)
❑Check rear/front axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)
6-20

❑Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-74for proper rotation pattern and additional
information.(See footnote +.)
50,000 Miles (83 000 km)
❑If you have not used your vehicle under severe
conditions listed previously and, therefore, have
not changed your automatic transmission fluid,
change both the fluid and filter.
52,500 Miles (87 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs first).(See footnote #.)
❑Check rear/front axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-74for proper rotation pattern and additional
information.(See footnote +.)
60,000 Miles (100 000 km)
❑Change engine oil and filter (or every 12 months,
whicheve occurs first).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs first).(See footnote #.)
❑Check rear/front axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)
6-21

❑Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-74for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service.67,500 Miles (112 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs first).(See footnote #.)
❑Check rear/front axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-74for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs first).(See footnote #.)
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service. (See footnote †.)
❑Check rear/front axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)
6-22

❑Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-74for proper rotation pattern and additional
information.(See footnote +.)
82,500 Miles (137 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs first).(See footnote #.)
❑Check rear/front axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)❑Rotate tires. SeeTire Inspection and Rotation on
page 5-74for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs first).(See footnote #.)
❑Check rear/front axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)
❑Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).
6-23

❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-74for proper rotation pattern and additional
information.(See footnote +.)
97,500 Miles (162 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs first).(See footnote #.)
❑Check rear/front axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-74for proper rotation pattern and additional
information.(See footnote +.)
100,000 Miles (166 000 km)
❑Inspect spark plug wires.An Emission Control
Service.
❑Replace spark plugs.An Emission Control Service.
❑If you have not used your vehicle under severe
service conditions listed previously and, therefore,
have not changed your automatic transmission fluid,
change both the fluid and filter.
❑Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
❑Drain, flush and refill cooling system (or every
60 months since last service, whichever occurs first).
SeeEngine Coolant on page 5-23for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.An Emission Control Service.
❑Inspect engine accessory drive belt.An Emission
Control Service.
6-24

At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-98.
Spare Tire Check
At least twice a year, after the monthly inflation check of
the spare tire determines that the spare is inflated to
the correct tire inflation pressure, make sure that
the spare tire is stored securely. Push, pull, and then try
to rotate or turn the tire. If it moves, use the wheel
wrench to tighten the cable. SeeChanging a Flat Tire
on page 5-82.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. SeePart D: Recommended Fluids and
Lubricants on page 6-32.
Automatic Transmission Check
Check the transmission fluid level; add if needed. See
Automatic Transmission Fluid on page 5-20. A fluid loss
may indicate a problem. Check the system and repair
if needed.
6-26

Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-25if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.3. With the engine off, turn the key to the RUN
position, but do not start the engine. Without
applying the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the shift
lever moves out of PARK (P), your vehicle needs
service.Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
•The key should turn to LOCK only when the
shift lever is in PARK (P).
•The key should come out only in LOCK.
6-28

Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
•To check the parking brake’s holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
•To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-29

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number or specification may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certified for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-23.
Hydraulic Brake
SystemDelco Supreme 11
®Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Usage Fluid/Lubricant
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
®
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Front Wheel
BearingsWheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB (GM Part No. U.S.
1051344, in Canada 993037).
Front and Rear
Axle (Standard
Differential)SAE 80W-90 Axle Lubricant (GM
Part No. U.S. 1052271, in Canada
10950849).
Rear Axle
(Locking
Differential)Axle Lubricant; use only GM Part
No. U.S. 1052271, in Canada
10950849.Do not add friction
modier.
6-32

Usage Fluid/Lubricant
Transfer CaseDEXRON®-III Automatic
Transmission Fluid.
Transfer Case
Shift LeverChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Rear Driveline
Center Spline
and Universal
JointsChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Constant
Velocity
Universal JointChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Usage Fluid/Lubricant
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate
®Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and Door
Hinges, Fuel
Filler Door and
Folding SeatsMulti-Purpose Lubricant, Superlube
®
(GM Part No. U.S. 12346241, in
Canada 10953474).
Tailgate Handle
Pivot Points,
Hinges, Latch
Bolt and
LinkageMulti-Purpose Lubricant, Superlube
®
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
Weatherstrip
SqueaksSynthetic Grease with Teflon,
Superlube
®(GM Part No. U.S.
12371287, in Canada 10953437).
6-33