engine CHEVROLET SILVERADO 2002 1.G Owners Manual

6-38
Coolant Surge Tank Pressure CapYour vehicle may be
equipped with one of
the two caps shown.
The coolant surge tank pressure cap must be fully
installed on the coolant surge tank.
NOTICE:
Your coolant surge tank pressure cap is a 15 psi
(105 kPa) pressure
-type cap and must be tightly
installed to prevent coolant loss and possible
engine damage from overheating.

6-39
Power Steering Fluid
8100 V8 Engine
All Other Engines

6-40 When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected and
repaired. See ªEngine Compartment Overviewº in the
Index for reservoir location.
How to Check Power Steering Fluid
Turn the key off, let the engine compartment cool down,
wipe the cap and the top of the reservoir clean, then
unscrew the cap and wipe the dipstick with a clean rag.
Replace the cap and completely tighten it. Then remove
the cap again and look at the fluid level on the dipstick.
The level should be at the FULL COLD mark.
If necessary, add only enough fluid to bring the level
up to the mark.
What to Use
To determine what kind of fluid to use, see
ªRecommended Fluids and Lubricantsº in the Index.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
Windshield Washer Fluid
What to Use
When you need windshield washer fluid, be sure to read
the manufacturer's instructions before use. If you will be
operating your vehicle in an area where the temperature
may fall below freezing, use a fluid that has sufficient
protection against freezing. See ªEngine Compartment
Overviewº in the Index for reservoir location.
Adding Washer Fluid
Open the cap with the
washer symbol on it.
Add washer fluid until
the tank is full.

6-41
NOTICE:

When using concentrated washer fluid,
follow the manufacturer's instructions for
adding water.

Don't mix water with ready
-to-use washer
fluid. Water can cause the solution to freeze
and damage your washer fluid tank and
other parts of the washer system. Also,
water doesn't clean as well as washer fluid.

Fill your washer fluid tank only
three
-quarters full when it's very cold. This
allows for expansion if freezing occurs,
which could damage the tank if it is
completely full.

Don't use engine coolant (antifreeze) in
your windshield washer. It can damage
your washer system and paint.
Brakes
Brake Fluid
Your brake master cylinder
reservoir is located in the
rear of the engine
compartment on the driver's
side of the vehicle.
Your brake master cylinder reservoir is filled with
DOT
-3 brake fluid. See ªEngine Compartment
Overviewº in the Index for the location of the reservoir.
There are only two reasons why the brake fluid level in the
reservoir might go down. The first is that the brake fluid
goes down to an acceptable level during normal brake
lining wear. When new linings are put in, the fluid level
goes back up. The other reason is that fluid is leaking out
of the brake system. If it is, you should have your brake
system fixed, since a leak means that sooner or later your
brakes won't work well, or won't work at all.

6-42
So, it isn't a good idea to ªtop offº your brake fluid.
Adding brake fluid won't correct a leak. If you add fluid
when your linings are worn, then you'll have too much
fluid when you get new brake linings. You should add
(or remove) brake fluid, as necessary, only when work is
done on the brake hydraulic system.
CAUTION:
If you have too much brake fluid, it can spill on
the engine. The fluid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
fluid only when work is done on the brake
hydraulic system. See ªChecking Brake Fluidº in
this section.
Refer to the Maintenance Schedule to determine when to
check your brake fluid. See ªPeriodic Maintenance
Inspectionsº in the Index.Checking Brake Fluid
You can check the brake fluid without taking off the cap.
Just look at the brake fluid reservoir. The fluid level
should be above MIN. If it isn't, have your brake system
checked to see if there is a leak.
After work is done on the brake hydraulic system,
make sure the level is above the MIN but not over the
MAX mark.

6-43
What to Add
When you do need brake fluid, use only DOT
-3 brake
fluid. Refer to ªRecommended Fluids and Lubricantsº
in the Index. Use new brake fluid from a sealed
container only.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This will help keep
dirt from entering the reservoir.
CAUTION:
With the wrong kind of fluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake fluid.
NOTICE:

Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral
-based oil, such as engine
oil, in your brake system can damage brake
system parts so badly that they'll have to be
replaced. Don't let someone put in the
wrong kind of fluid.

If you spill brake fluid on your vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake fluid
on your vehicle. If you do, wash it off
immediately. See ªAppearance Careº in
the Index.

6-45 Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your vehicle
was designed and tested with top
-quality GM brake
parts. When you replace parts of your braking
system
-- for example, when your brake linings wear
down and you need new ones put in
-- be sure you get
new approved GM replacement parts. If you don't, your
brakes may no longer work properly. For example, if
someone puts in brake linings that are wrong for your
vehicle, the balance between your front and rear brakes
can change
-- for the worse. The braking performance
you've come to expect can change in many other ways if
someone puts in the wrong replacement brake parts.
Battery
Your new vehicle comes with a maintenance free
ACDelco
battery. When it's time for a new battery, get
one that has the replacement number shown on the
original battery's label. We recommend an ACDelco
battery. See ªEngine Compartment Overviewº in the
Index for battery location.
WARNING: Battery posts, terminals and related
accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.

6-76
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on the
driver's side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Parts Identification Label
You'll find this label on the inside of the glove box. It's
very helpful if you ever need to order parts. On this
label is:

your VIN,

the model designation,

paint information and

a list of all production options and
special equipment.
Be sure that this label is not removed from the vehicle.

6-81
Underhood Fuse BlockThe underhood fuse block in the engine compartment on
the driver's side of the vehicle near the battery. Lift the
cover for access to the fuse/relay block.
Once you remove the cover, you will see some fuses to
the top right of the fuse/relay block. These are spare
fuses and can be used accordingly.
You can remove fuses with a fuse extractor. The fuse
extractor is located in the underhood electrical center. To
remove fuses if you don't have a fuse extractor, hold the
end of the fuse between your thumb and index finger
and pull straight out.
See ªEngine Compartment Overviewº in the Index for
more information on its location.

6-83
*1 INJ B--Gasoline Engine and Diesel Engine.
*2 ECM I
--Gasoline Engine; ECMRPV--Diesel Engine.
*3 02 A
--Gasoline Engine; FUEL HT--Diesel Engine.
*4 02 B
--Gasoline Engine; ECM I--Diesel Engine.
Fuse Usage
GLOW PLUG Diesel Glow Plugs and Intake
Air Heater
CUST FEED Gasoline Accessory Power
STUD #1 Accessory Power/Trailer
Wiring Feed
ABS Anti
-Lock Brakes
IGN A Ignition Switch
AIR A.I.R. System
RAP #1 Retained Accessory Power, Power
Mirrors, Power Door Locks,
Power Seat(s)
IGN B Ignition Switch
RAP #2 Not Used
STUD #2 Accessory Power/Trailer Wiring
Brake Feed
SPARE Spare FuseFuse Usage
TRL R TRN Right Turn Signal Trailer Wiring
TRL L TRN Left Turn Signal Trailer Wiring
IGN 1 Ignition, Fuel Controls (Relay)
INJ B Ignition, Fuel Controls
STARTER Starter (Relay)
PARK LP Parking Lamps
FRT HVAC Climate Control System
STOP LP Exterior Lamps, Stoplamps
ECM I PCM
ECMRPV Fuel Controls, ECM
CHMSL Center High Mounted Stoplamp
VEH STOP Stoplamps, Cruise Control
TRL B/U Backup Lamps Trailer Wiring
INJ A Fuel Controls, Ignition
RR HVAC Not Used
VEH B/U Vehicle Backup Lamps
ENG 1 Engine Controls, Canister Purge,
Fuel System
ETC Electronic Throttle Control
IGN E A/C Compressor Relay, Rear
Window Defogger, Daytime
Running Lamps, A.I.R. System