transmission CHEVROLET SILVERADO 2002 1.G Repair Manual

5-4
2. If you have a vehicle with a diesel engine with two
batteries (or more), you should know before you
begin that, especially in cold weather, you may not
be able to get enough power from a single battery in
another vehicle to start your diesel engine.
If your vehicle has more than one battery, use the
battery that's closer to the starter
-- this will reduce
electrical resistance.
3. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren't touching
each other. If they are, it could cause a ground
connection you don't want. You wouldn't be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake firmly on both vehicles involved
in the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in NEUTRAL before setting the parking brake. If
you have a four
-wheel-drive vehicle, be sure the
transfer case is in a drive gear not in NEUTRAL.
NOTICE:
If you leave your radio on, it could be badly
damaged. The repairs wouldn't be covered by
your warranty.
4. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or accessory power outlets. Turn off the radio
and all lamps that aren't needed. This will avoid
sparks and help save both batteries. And it could
save your radio!

5-12 If No Steam Is Coming From Your Engine
An overheat warning, along with a low coolant message,
can indicate a serious problem. See ªLow Coolant
Messageº in the Index.
If you get an engine overheat warning with no low
coolant message, but see or hear no steam, the problem
may not be too serious. Sometimes the engine can get a
little too hot when you:

Climb a long hill on a hot day.

Stop after high
-speed driving.

Idle for long periods in traffic.

Tow a trailer. See ªDriving on Gradesº in the Index.
If you get the overheat warning with no sign of steam,
try this for a minute or so:
1. If you have an air conditioner and it's on, turn it off.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.
3. If you're in a traffic jam, shift to NEUTRAL (N);
otherwise, shift to the highest gear while
driving
-- AUTOMATIC OVERDRIVE (
) or
DRIVE (D) for automatic transmissions.If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about 10 minutes.
If the warning doesn't come back on, you can
drive normally.
If the warning continues, pull over, stop, and park your
vehicle right away.
If there's still no sign of steam, push down the
accelerator until the engine speed is about twice as fast
as normal idle speed for at least three minutes while
you're parked. If you still have the warning, turn off the
engine and get everyone out of the vehicle until it cools
down. Also, see ªOverheated Engine Protection
Operating Modeº listed previously in this section.
You may decide not to lift the hood but to get service
help right away.

5-20
Engine Fan Noise
Your vehicle has a clutched engine cooling fan. When
the clutch is engaged, the fan spins faster to provide
more air to cool the engine. In most everyday driving
conditions, the fan is spinning slower and the clutch is
not fully engaged. This improves fuel economy and
reduces fan noise. Under heavy vehicle loading, trailer
towing and/or high outside temperatures, the fan speed
increases as the clutch more fully engages. So you may
hear an increase in fan noise. This is normal and should
not be mistaken as the transmission slipping or making
extra shifts. It is merely the cooling system functioning
properly. The fan will slow down when additional
cooling is not required and the clutch disengages.
You may also hear this fan noise when you start
the engine. It will go away as the fan clutch
partially disengages.
If a Tire Goes Flat
It's unusual for a tire to ªblow outº while you're driving,
especially if you maintain your tires properly. If air goes
out of a tire, it's much more likely to leak out slowly.
But if you should ever have a ªblowout,º here are a few
tips about what to expect and what to do:
If a front tire fails, the flat tire will create a drag that
pulls the vehicle toward that side. Take your foot off the
accelerator pedal and grip the steering wheel firmly.
Steer to maintain lane position, and then gently brake to
a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like a
skid and may require the same correction you'd use in a
skid. In any rear blowout, remove your foot from the
accelerator pedal. Get the vehicle under control by
steering the way you want the vehicle to go. It may be
very bumpy and noisy, but you can still steer. Gently
brake to a stop
-- well off the road if possible.
If a tire goes flat, the next part shows how to use your
jacking equipment to change a flat tire safely.

5-21
Changing a Flat Tire
If a tire goes flat, avoid further tire and wheel damage
by driving slowly to a level place. Turn on your hazard
warning flashers.
CAUTION:
Changing a tire can cause an injury. The vehicle
can slip off the jack and roll over you or other
people. You and they could be badly injured.
Find a level place to change your tire. To help
prevent the vehicle from moving:
1. Set the parking brake firmly.
2. Put an automatic transmission
shift lever in PARK (P) or shift a
manual transmission to FIRST (1)
or REVERSE (R).
3. If you have a four
-wheel-drive vehicle,
be sure the transfer case is in a drive
gear
-- not in NEUTRAL.
CAUTION: (Continued)
CAUTION: (Continued)
4. Turn off the engine.
5. Put the wheel blocks at the front and
rear of the tire farthest away from the
one being changed. That would be the
tire on the other side of the vehicle, at
the opposite end.
The following steps will tell you how to use the jack and
change a tire.

5-36
6. Make sure the tire is stored securely. Push, pull, and
then try to rotate or turn the tire. If the tire moves,
use the wheel wrench/hoist shaft to tighten the cable.
Put back the jack, tools and spare tire lock.
If You're Stuck: In Sand, Mud,
Ice or Snow
In order to free your vehicle when it is stuck, you will
need to spin the wheels, but you don't want to spin
your wheels too fast. The method known as ªrockingº
can help you get out when you're stuck, but you must
use caution.
CAUTION:
If you let your tires spin at high speed, they can
explode, and you or others could be injured. And,
the transmission or other parts of the vehicle can
overheat. That could cause an engine
compartment fire or other damage. When you're
stuck, spin the wheels as little as possible. Don't
spin the wheels above 35 mph (55 km/h) as shown
on the speedometer.

5-37
NOTICE:
Spinning your wheels can destroy parts of your
vehicle as well as the tires. If you spin the wheels
too fast while shifting your transmission back
and forth, you can destroy your transmission.
For information about using tire chains on your vehicle,
see ªTire Chainsº in the Index.
Rocking Your Vehicle To Get It Out
First, turn your steering wheel left and right. That will
clear the area around your front wheels. If you have a
four
-wheel-drive vehicle, shift into 4HI. If your vehicle
has the Traction Assist System, you should turn it off
by pressing the TAS on/off button. Then shift back
and forth between REVERSE (R) and a forward gear
(or with a manual transmission, between FIRST (1) or
SECOND (2) and REVERSE (R)), spinning the wheels
as little as possible. Release the accelerator pedal while
you shift, and press lightly on the accelerator pedal
when the transmission is in gear. By slowly spinning
your wheels in the forward and reverse directions, you
will cause a rocking motion that may free your vehicle.
If that doesn't get you out after a few tries, you may
need to be towed out. Or, you can use your recovery
hooks if your vehicle has them. If you do need to be
towed out, see ªTowing Your Vehicleº in the Index.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries
6
-6 Filling Your Tank
6
-8 Checking Things Under the Hood
6
-13 Noise Control System
6
-14 Engine Oil (Gasoline Engine)
6
-19 Engine Air Cleaner/Filter
6
-21 Passenger Compartment Air Filter
(If Equipped)
6
-22 Automatic Transmission Fluid
(Except Allison Transmission)
6
-26 Automatic Transmission Fluid
(Allison
Only)
6
-29 Manual Transmission Fluid
6
-31 Hydraulic Clutch
6
-32 Rear Axle
6
-32 Four-Wheel Drive6
-35 Engine Coolant
6
-38 Coolant Surge Tank Pressure Cap
6
-39 Power Steering Fluid
6
-40 Windshield Washer Fluid
6
-41 Brakes
6
-45 Battery
6
-46 Bulb Replacement
6
-55 Windshield Wiper Blade Replacement
6
-56 Tires
6
-67 Appearance Care
6
-67 Cleaning the Inside of Your Vehicle
6
-71 Cleaning the Outside of Your Vehicle
6
-75 GM Vehicle Care/Appearance Materials
6
-76 Vehicle Identification Number (VIN)
6
-77 Electrical System
6
-85 Replacement Bulbs
6
-86 Capacities and Specifications

6-10 Engine Compartment Overview
When you lift up the hood on the VORTEC 4300 V6 engine, you'll see the following:
A. Engine Air Cleaner/Filter
B. Coolant Surge Tank
C. Air Filter Restriction Indicator
D. Engine Oil Dipstick
E. Automatic Transmission Dipstick
(If Equipped)F. F a n
G. Engine Oil Fill
H. Power Steering Fluid Reservoir
I. Remote Negative (
-)
Terminal (GND)
J. Remote Positive (+) TerminalK. Brake Fluid Reservoir
L. Clutch Fluid Reservoir
(If Equipped)
M. Underhood Fuse Block
N. Battery
O. Windshield Washer Fluid Reservoir

6-11
When you lift up the hood on the VORTEC 5300 V8 engine (VORTEC 4800 and 6000 V8 engines similar), you will
see the following:
A. Engine Air Cleaner/Filter
B. Coolant Surge Tank
C. Air Filter Restriction Indicator
D. Engine Oil Dipstick
E. Automatic Transmission Dipstick
(If Equipped)F. Engine Oil Fill
G. Fan
H. Remote Negative (
-)
Terminal (GND)
I. Power Steering Fluid Reservoir
J. Remote Positive (+) TerminalK. Brake Fluid Reservoir
L. Clutch Fluid Reservoir
(If Equipped)
M. Underhood Fuse Block
N. Battery
O. Windshield Washer Fluid Reservoir

6-12
When you lift up the hood on the VORTEC 8100 V8 engine you will see the following:
A. Engine Air Cleaner/Filter
B. Coolant Surge Tank
C. Air Filter Restriction Indicator
D. Engine Oil Dipstick
E. Automatic Transmission Dipstick
(If Equipped)F. Engine Oil Fill
G. Fan
H. Remote Negative (
-)
Terminal (GND)
I. Remote Positive (+) Terminal
J. Power Steering Fluid ReservoirK. Brake Fluid Reservoir
L. Clutch Fluid Reservoir
(If Equipped)
M. Underhood Fuse Block
N. Battery
O. Windshield Washer Fluid Reservoir