ECU CHEVROLET SILVERADO 2003 1.G Workshop Manual

Payload
Payload capacity is the maximum load capacity that your
vehicle can carry. Be sure to include the weight of the
occupants as part of your load. If you added any
accessories or equipment after your vehicle left the
factory, remember to subtract the weight of these things
from the payload. Your dealer can help you with this.
Remember not to exceed the Gross Axle Weight Rating
(GAWR) of the front or rear axle. See
Loading Your
Vehicle on page 4-58.
2-Tiered Loading
By positioning four 2º x 6º wooden planks across the
width of the pickup box, you can create an upper load
platform. The planks must be inserted in the pickup box
depressions. The length of the planks must allow for at
least a 3/4 inch (2 cm) bearing surface on each end of the
plank.
When using this upper load platform, be sure the load is
securely tied down to prevent it from shifting. The load's
center of gravity should be positioned in a zone over the
rear axle. The zone is located in the area between the
front of each wheel well and the rear of each wheel well.
The center of gravity height must not extend above the
top of the pickup box ¯areboard.
Any load that extends beyond the vehicle's taillamp
area must be properly marked according to local laws
and regulations.Remember not to exceed the Gross Axle Weight Rating
(GAWR) of the front or rear axle. See
Loading Your
Vehicle on page 4-58.
Add-On Equipment
When you carry removable items, you may need to put
a limit on how many people you carry inside your
vehicle. Be sure to weigh your vehicle before you buy
and install the new equipment.
Notice:Your warranty does not cover parts or
components that fail because of overloading.
Remember not to exceed the Gross Axle Weight Rating
(GAWR) of the front or rear axle. See
Loading Your
Vehicle on page 4-58.
*Equipment Maximum Weight
Ladder Rack and Cargo 750 lbs. (340 kg)
Cross Toolbox and Cargo 400 lbs. (181 kg)
Side Boxes and Cargo250 lbs. per side (113 kg
per side)
* The combined weight for all rail-mounted equipment
should not exceed 1,000 lbs. (454 kg).
A reinforcement kit for rail-mounted add-on equipment
is recommended. See your dealer.
4-60

Here are some guidelines for safely carrying a snow
plow on your vehicle:
·Make sure the weight on the front and rear axles
doesn't exceed the axle rating for each.
·For the front axle, if more cargo or passengers
must be carried, appropriate counter ballast must be
installed rear of the rear axle. Counter ballast
must be properly secured so it won't move during
driving.
·Follow the snow plow manufacturer's
recommendations regarding rear ballast. Rear
ballast may be required to ensure a proper front and
rear weight distribution ratio, even though the
actual weight at the front axle may be less than the
front axle rating.
·The snow plow manufacturer or installer can assist
you in determining the amount of rear ballast
required, to help make sure your snowplow/vehicle
combination does not exceed the GVW rating,
the front and rear axle ratings, and the front and
rear weight distribution ratio.
·The total vehicle must not exceed the GVW rating.
Q:What is front axle reserve capacity, and how do
I calculate it?
A:Front axle reserve capacity is the difference
between your front GAWR and the front axle weight
of your truck with full fuel and passengers.
Basically, it's the amount of weight you can add to
your front axle before reaching your front GAWR.
The front axle reserve capacity for your vehicle can be
found in the lower right corner of the Certi®cation/Tire
label, as shown.
United States
Canada
4-62

Driving with a Trailer
Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you'll want to get
to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.
Before you start, check the trailer hitch and platform
(and attachments), safety chains, electrical connector,
lamps, tires and mirror adjustment. If the trailer has
electric brakes, start your vehicle and trailer moving and
then apply the trailer brake controller by hand to be
sure the brakes are working. This lets you check your
electrical connection at the same time.
During your trip, check occasionally to be sure that the
load is secure, and that the lamps and any trailer
brakes are still working.
While towing a trailer or when exposed to long periods
of sunshine, the ¯oor of the truck bed may become
very warm. Avoid putting items in the truck bed
that might be affected by high ambient temperatures.
Following Distance
Stay at least twice as far behind the vehicle ahead as you
would when driving your vehicle without a trailer. This can
help you avoid situations that require heavy braking and
sudden turns.
Passing
You'll need more passing distance up ahead when you're
towing a trailer. And, because you're a good deal longer,
you'll need to go much farther beyond the passed vehicle
before you can return to your lane.
Backing Up
Hold the bottom of the steering wheel with one hand.
Then, to move the trailer to the left, just move that hand to
the left. To move the trailer to the right, move your hand
to the right. Always back up slowly and, if possible, have
someone guide you.
Making Turns
Notice:Making very sharp turns while trailering
could cause the trailer to come in contact with the
vehicle. Your vehicle could be damaged. Avoid
making very sharp turns while trailering.
When you're turning with a trailer, make wider turns than
normal. Do this so your trailer won't strike soft shoulders,
curbs, road signs, trees or other objects. Avoid jerky or
sudden maneuvers. Signal well in advance.
4-86

{CAUTION:
If you operate your vehicle with a tire that is
badly underin¯ated, the tire can overheat. An
overheated tire can lose air suddenly or catch
®re. You or others could be injured. Be sure all
tires (including the spare) are properly in¯ated.
See ªTiresº and ªIn¯ation ± Tire Pressureº in the Index
for more information on proper tire in¯ation.
Tire Inspection and Rotation
Tires should be rotated every 7,500 miles (12 500 km).
Any time you notice unusual wear, rotate your tires
as soon as possible and check wheel alignment. Also
check for damaged tires or wheels. See
When It Is Time
for New Tires on page 5-73andWheel Replacement
on page 5-76for more information.
Make sure the spare tire is stored securely. Push, pull,
and then try to rotate or turn the tire. If it moves,
use the wheel wrench/hoist shaft to tighten the cable.
See
Changing a Flat Tire on page 5-80.
If your vehicle has dual rear wheels, also see
Dual Tire
Operation on page 5-70.The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The ®rst rotation
is the most important. See ªPart A: Scheduled
Maintenance Services,º in Section 6, for scheduled
rotation intervals.
If your vehicle has single rear wheels and the tread
design for your front tires is the same as your rear tires,
always use one of the correct rotation patterns shown
here when rotating your tires. If your vehicle is an
SS model, the spare tire is not designed to be used in
the tire rotation.
If your vehicle has front tires with different tread designs
(such as all season vs. on/off road) than the rear
tires, don't rotate your tires front to rear.
5-71

Tire Chains
{CAUTION:
If your vehicle has dual wheels or P265/75R16,
LT265/75R16 or P275/55R20 size tires, don't
use tire chains. They can damage your vehicle
because there's not enough clearance. Tire
chains used on a vehicle without the proper
amount of clearance can cause damage to the
brakes, suspension or other vehicle parts. The
area damaged by the tire chains could cause
you to lose control of your vehicle and you or
others may be injured in a crash.
Use another type of traction device only if its
manufacturer recommends it for use on your
vehicle and tire size combination and road
conditions. Follow that manufacturer's
instructions. To help avoid damage to your
vehicle, drive slowly, readjust or remove the
device if it's contacting your vehicle, and don't
spin your wheels.
If you do ®nd traction devices that will ®t,
install them on the rear tires.²
Notice:If your vehicle does not have dual wheels
and is equipped with a tire size other than
P265/75R16, LT65/75R16 or P275/55R20, use tire
chains only where legal and only when you must.
Use chains that are the proper size for your
tires. Install them on the tires of the rear axle. Don't
use chains on the tires of the front axle. Tighten
them as tightly as possible with the ends securely
fastened. Drive slowly and follow the chain
manufacturer's instructions. If you can hear the
chains contacting your vehicle, stop and retighten
them. If the contact continues, slow down until
it stops. Driving too fast or spinning the wheels with
chains on will damage your vehicle.
5-78

4. Make sure the jack head is positioned so that the
rear axle is resting securely between the grooves
that are on the jack head. Turn the wheel
wrench clockwise to raise the vehicle. Raise the
vehicle far enough off the ground so there is enough
room for the spare tire to ®t under the wheel well. Front Position All Other Models
Rear Position
5-88

A. Push and Pull
B. Rotate Tire
7. Make sure the tire is stored securely. Push, pull,
and then try to rotate or turn the tire. If the tire
moves, use the wheel wrench to tighten the cable.
Reinstall the spare tire lock (if equipped).
Secondary Latch System
Your vehicle has an underbody mounted tire hoist
assembly equipped with a secondary latch system. It's
designed to stop the spare tire from suddenly falling
off your vehicle. For the secondary latch to work,
the spare must be installed with the valve stem pointing
down. See ªStoring a Flat or Spare Tire, Jack and
Toolsº earlier in this section.
{CAUTION:
Before beginning this procedure read all the
instructions. Failure to read and follow the
instructions could damage the hoist assembly
and you and others could get hurt. Read and
follow the instructions listed below.
5-96

To release the spare tire from the secondary latch do
the following:
1. Check under the vehicle to see if the cable end is
visible.
2. If the cable is not visible proceed to Step 6.
If it is visible, ®rst try to tighten the cable by turning
the wheel wrench clockwise until you hear two
clicks or feel it skip twice. You cannot overtighten
the cable.
3. Loosen the cable by turning the wrench
counterclockwise three or four turns.4. Repeat this procedure at least two times. If the
spare tire lowers to the ground, continue with
Step 5 of ªRemoving the Spare Tire and Toolsº
earlier in this section.
5. Turn the wrench counterclockwise until
approximately six inches (15 cm) of cable is
exposed.
6. Stand the wheel blocks
on their shortest ends,
with the backs
facing each other.
7. Place the bottom edge of the jack on the wheel
blocks, separating them so that the jack is
balanced securely.
5-97

At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-103.
Spare Tire Check
At least twice a year, after the monthly in¯ation check of
the spare tire determines that the spare is in¯ated to
the correct tire in¯ation pressure, make sure that
the spare tire is stored securely. Push, pull, and then try
to rotate or turn the tire. If it moves, use the wheel
wrench/ratchet to tighten the cable. See
Changing a Flat
Tire on page 5-80.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. See
Part D: Recommended Fluids and
Lubricants on page 6-19.
Manual Transmission Check
Check the transmission ¯uid level; add if needed. SeeManual Transmission Fluid on page 5-28. Check
for leaks. A ¯uid leak is the only reason for ¯uid loss.
Have the system inspected and repaired if needed.
Automatic Transmission Check
Check the transmission ¯uid level; add if needed. SeeAutomatic Transmission Fluid (Except Allison
Transmissionž) on page 5-23orAutomatic Transmission
Fluid (Allison Transmissionž) on page 5-26. A ¯uid
loss may indicate a problem. Check the system
and repair if needed.
6-13

Bulb Replacement (cont.)
Taillamps....................................................5-65
Buying New Tires...........................................5-74
C
California Fuel.................................................. 5-5
Canada ± Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-6
Capacities and Speci®cations..........................5-118
Car Washes for QUADRASTEERŸ Equipped
Vehicles.....................................................4-18
Carbon Monoxide...................4-48, 4-68, 2-13, 2-51
Care of........................................................5-103
Safety Belts..............................................5-103
Your Cassette Tape Player..........................3-123
Your CD and DVD Player...........................3-124
Your CDs and DVDs..................................3-124
CARGO LAMP ON.........................................3-65
Cargo Lamp...................................................3-17
Cassette Tape Messages.................................3-94
Cassette Tape Player Service...........................6-12
CD Adapter Kits.............................................3-95
Center Console Storage Area...........................2-65
Center High-Mounted Stoplamp (CHMSL) and
Cargo Lamp...............................................5-63
Center Instrument Panel Fuse Block................5-112
Center Passenger Position, Safety Belts.............1-24Chains, Tires..................................................5-78
CHANGE ENGINE OIL....................................3-66
Check Engine Light.........................................3-49
CHECK OIL LEVEL.........................................3-66
CHECK WASHER FLUID.................................3-66
Checking Brake Fluid......................................5-45
Checking Coolant............................................5-32
Checking Engine Oil........................................5-16
Checking Things Under the Hood....................... 5-8
Checking Your Restraint Systems......................1-81
Check...........................................................3-49
Engine Light...............................................3-49
Chemical Paint Spotting.................................5-106
Child Restraints..............................................1-38
Child Restraint Systems...............................1-38
Infants and Young Children...........................1-34
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-47
Older Children.............................................1-31
Securing a Child Restraint Designed for the
LATCH System........................................1-49
Securing a Child Restraint in a Center Rear
Seat Position...........................................1-52
Securing a Child Restraint in a Rear Outside
Seat Position...........................................1-50
Securing a Child Restraint in the Center Front
Seat Position...........................................1-55
Securing a Child Restraint in the Right Front
Seat Position...................................1-55, 1-58
Top Strap Anchor Location............................1-44
3