check engine CHEVROLET SILVERADO 2003 1.G Workshop Manual

qReplace engine air cleaner ®lter on vehicles without
a restriction indicator. If equipped with a change
indicator, inspect the indicator. If necessary, replace
the ®lter. If vehicle is driven in dusty/dirty conditions,
inspect the change indicator (if equipped) at every
engine oil change. See
Engine Air Cleaner/Filter on
page 5-21for more information.An Emission
Control Service. (See footnote ².)
qInspect Evaporative Control System. Check all fuel
and vapor lines and hoses for proper hook-up,
routing and condition. Check that the purge valve
works properly, if equipped. Replace as needed.
An
Emission Control Service. (See footnote ².)
67,500 Miles (112 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-71for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
qInspect engine air cleaner ®lter or change indicator (if
equipped). If necessary, replace the ®lter. If vehicle is
driven in dusty/dirty conditions, inspect ®lter or
change indicator (if equipped) at every engine oil
change. See
Engine Air Cleaner/Filter on page 5-21for more information.An Emission Control Service.
(See footnote ².)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qAllison Transmission
žOnly: Change automatic
transmission ¯uid and ®lter if the vehicle is mainly
driven under one or more of these conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter at 100,000 miles
(166 000 km).
qRotate tires. SeeTire Inspection and Rotation on
page 5-71for proper rotation pattern and additional
information.(See footnote +.)
6-9

82,500 Miles (137 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-71for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qReplace fuel ®lter.
An Emission Control Service.
(See Footnote ².)
qReplace engine air cleaner ®lter on vehicles without
a restriction indicator. If equipped with a change
indicator, inspect the indicator. If necessary, replacethe ®lter. If vehicle is driven in dusty/dirty conditions,
inspect the change indicator (if equipped) at every
engine oil change. See
Engine Air Cleaner/Filter
on page 5-21for more information.An Emission
Control Service. (See footnote ².)
qRotate tires. SeeTire Inspection and Rotation on
page 5-71for proper rotation pattern and additional
information.(See footnote +.)
97,500 Miles (162 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-71for proper rotation pattern and additional
information.(See footnote +.)
6-10

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals speci®ed to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any ¯uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At the First 100, 1,000 and 6,000
Miles (160, 1 600 and 10 000km)
Check dual wheel nut torque. For proper torque, seeCapacities and Speci®cations on page 5-118.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel ®ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-16for further
details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOLž
coolant mixture if necessary. SeeEngine Coolant
on page 5-30for further details.
Windshield Washer Fluid Level Check
Check the windshield washer ¯uid level in the windshield
washer tank and add the proper ¯uid if necessary.
See
Windshield Washer Fluid on page 5-43for further
details.
At Least Once a Month
Tire In¯ation Check
Visually inspect your tires and make sure tires are
in¯ated to the correct pressures. Don't forget to check
your spare tire. See
Tires on page 5-69for further
details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every 50 hours of tape play. SeeAudio System(s)
on page 3-71for further details.
6-12

Hydraulic Clutch System Check
Check the ¯uid level in the clutch reservoir. SeeHydraulic Clutch on page 5-29. A ¯uid loss in this
system could indicate a problem. Have the system
inspected and repaired at once.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
speci®ed in Part D.
Body Lubrication Service
Lubricate all body door hinges, hood latch assembly,
secondary latch, pivots, spring anchor, release
pawl, tailgate hinge, tailgate linkage, tailgate handle
pivot points, latch bolt, fuel door hinge, locks and folding
seat hardware. Part D tells you what to use. More
frequent lubrication may be required when exposed to a
corrosive environment.
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-44if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only
in PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway
and try to start the engine. The starter should work
only when the clutch is pushed down all the way
to the ¯oor. If the starter works when the clutch isn't
pushed all the way down, your vehicle needs
service.
6-14

Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-44if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.3. With the engine off, turn the key to the RUN
position, but don't start the engine. Without applying
the regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
·With an automatic transmission, the key should turn
to LOCK only when the shift lever is in PARK (P).
·With a manual transmission, the key should turn to
LOCK only when you press the key release button.
On all vehicles, the key should come out only in LOCK.
6-15

Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
·To check the parking brake's holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
·To check the PARK (P) mechanism's holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Underbody Flushing Service
At least every spring, use plain water to ¯ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-16

Throttle System Inspection
(V6 Only)
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
Transfer Case and Front Axle
(All-Wheel Drive) Inspection
Every 12 months, or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary. A ¯uid loss could indicate a problem.
Check and have it repaired, if needed. Check vent
hose at transfer case for kinks and proper installation.
Transfer Case and Front Axle
(Four-Wheel Drive) Inspection
Every 12 months or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary. A ¯uid loss could indicate a problem;
check and have it repaired, if needed. On manual
shift transfer case, oil the control lever pivot point. Check
vent hose at transfer case for kinks and proper
installation. More frequent lubrication may be required
on off-road use.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
cha®ng, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. You may need to
have your brakes inspected more often if your driving
habits or conditions result in frequent braking.
6-18

Bulb Replacement (cont.)
Taillamps....................................................5-65
Buying New Tires...........................................5-74
C
California Fuel.................................................. 5-5
Canada ± Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-6
Capacities and Speci®cations..........................5-118
Car Washes for QUADRASTEERŸ Equipped
Vehicles.....................................................4-18
Carbon Monoxide...................4-48, 4-68, 2-13, 2-51
Care of........................................................5-103
Safety Belts..............................................5-103
Your Cassette Tape Player..........................3-123
Your CD and DVD Player...........................3-124
Your CDs and DVDs..................................3-124
CARGO LAMP ON.........................................3-65
Cargo Lamp...................................................3-17
Cassette Tape Messages.................................3-94
Cassette Tape Player Service...........................6-12
CD Adapter Kits.............................................3-95
Center Console Storage Area...........................2-65
Center High-Mounted Stoplamp (CHMSL) and
Cargo Lamp...............................................5-63
Center Instrument Panel Fuse Block................5-112
Center Passenger Position, Safety Belts.............1-24Chains, Tires..................................................5-78
CHANGE ENGINE OIL....................................3-66
Check Engine Light.........................................3-49
CHECK OIL LEVEL.........................................3-66
CHECK WASHER FLUID.................................3-66
Checking Brake Fluid......................................5-45
Checking Coolant............................................5-32
Checking Engine Oil........................................5-16
Checking Things Under the Hood....................... 5-8
Checking Your Restraint Systems......................1-81
Check...........................................................3-49
Engine Light...............................................3-49
Chemical Paint Spotting.................................5-106
Child Restraints..............................................1-38
Child Restraint Systems...............................1-38
Infants and Young Children...........................1-34
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-47
Older Children.............................................1-31
Securing a Child Restraint Designed for the
LATCH System........................................1-49
Securing a Child Restraint in a Center Rear
Seat Position...........................................1-52
Securing a Child Restraint in a Rear Outside
Seat Position...........................................1-50
Securing a Child Restraint in the Center Front
Seat Position...........................................1-55
Securing a Child Restraint in the Right Front
Seat Position...................................1-55, 1-58
Top Strap Anchor Location............................1-44
3

Electrical System (cont.)
Power Windows and Other Power Options....5-109
Windshield Wiper Fuses.............................5-109
Electrochromic Mirror Operation................2-54, 2-57
Electronic Transfer Case..................................2-41
Emissions Inspection and Maintenance
Programs...................................................3-51
ENGINE COOLANT HOT.................................3-66
Engine Coolant Level Check.............................6-12
Engine Hour Meter Display...............................3-35
Engine Oil Additives........................................5-19
Engine Oil and Chassis Lubrication Scheduled
Maintenance................................................. 6-5
Engine Oil Level Check...................................6-12
ENGINE OVERHEATED..................................3-66
Engine..........................................................5-21
Air Cleaner/Filter.........................................5-21
Battery.......................................................5-47
Check and Service Engine Soon Light............3-49
Compartment Overview................................5-10
Coolant Heater............................................2-24
Coolant Temperature Gage...........................3-47
Coolant......................................................5-30
Cooling System Inspection............................6-17
Exhaust.....................................................2-51
Fan Noise..................................................5-41
Oil .............................................................5-16
Overheating................................................5-33Engine (cont.)
Starting......................................................2-22
Entertainment System....................................3-125
Cleaning the Video Screen..........................3-125
DVD Distortion..........................................3-122
Entry Lighting.................................................3-18
Environmental Concerns..................................4-25
Exit Lighting...................................................3-18
Express Down Windows..................................2-16
Extended Cab and Crew Cab...........................1-50
Extended Cab................................................1-53
Extender, Safety Belt.......................................1-31
Exterior Lamps...............................................3-14
F
Filter.............................................................5-21
Engine Air Cleaner......................................5-21
Finding a PTY Station
(RDS and XMŸ).......................3-78, 3-88, 3-101
Finding a Station....................3-73, 3-76, 3-86, 3-99
Finish Care..................................................5-104
Finish Damage.............................................5-106
Five-Speed (VORTECŸ 4300 V6 and
4800 V8 Engines)........................................2-30
Five-Speed (VORTECŸ 6000 V8 Engine)...........2-29
Fixed Mast Antenna.......................................3-125
6

H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-7
Headlamp High/Low Beam Changer.................... 3-9
Headlamps....................................................5-59
Bulb Replacement.......................................5-59
Front Turn Signal, Sidemarker and Daytime
Running Lamps........................................5-61
Halogen Bulbs............................................5-59
Pickup Box Identi®cation and Fender Marker
Lamps....................................................5-65
Roof Marker Lamps.....................................5-62
Headphones.................................................3-116
Heated Seats................................................... 1-5
Heating.........................................................3-30
Heavy-DutyTrailer Wiring Harness Package........4-90
Highway Hypnosis...........................................4-45
Hill and Mountain Roads..................................4-46
Hitches..........................................................4-85
Hood.............................................................. 5-8
Checking Things Under.................................. 5-8
Release....................................................... 5-9
Horn............................................................... 3-7
How to Add Coolant to the Coolant Surge Tank
Gasoline Engines........................................5-38
How to Add Fluid............................5-25, 5-28, 5-29
How to Check and Add Fluid............................5-30
How to Check Lubricant...................................5-55How to Check Power Steering Fluid..................5-43
How to Check........................5-23, 5-26, 5-28, 5-70
How to Inspect...............................................5-21
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-15
Hydraulic Clutch System Check........................6-14
Hydraulic Clutch.............................................5-29
Hydroplaning..................................................4-41
I
If No Steam Is Coming From Your Engine..........5-35
If Steam Is Coming From Your Engine...............5-34
If the Light is Flashing.....................................3-50
If the Light Is On Steady.................................3-50
If You Are Stuck in Sand, Mud, Ice or Snow.......4-52
If You Do Decide To Pull A Trailer.....................4-68
If You're Caught in a Blizzard...........................4-50
Ignition Positions.............................................2-20
Ignition Transmission Lock Check......................6-15
Infants and Young Children, Restraints...............1-34
In¯ation -- Tire Pressure..................................5-69
Inspection......................................................6-18
Brake System.............................................6-18
Engine Cooling System................................6-17
Exhaust System..........................................6-17
Fuel System...............................................6-17
Part C - Periodic Maintenance.......................6-17
8