belt CHEVROLET SILVERADO 2003 1.G Repair Manual

When cleaning the cassette tape player with the
recommended non-abrasive cleaning cassette, it is
possible that the cassette may eject, because the cut
tape detection feature on your radio may recognize it as
a broken tape, in error. To prevent the cleaning
cassette from being ejected, use the following steps:
1. Turn the ignition on.
2. Turn the radio off.
3. Press and hold the TAPE DISC button for ®ve
seconds. READY will appear on the display and
the cassette symbol will ¯ash for ®ve seconds.
4. Insert the scrubbing action cleaning cassette.
5. Eject the cleaning cassette after the manufacturer's
recommended cleaning time.
When the cleaning cassette has been ejected, the cut
tape detection feature is active again.
You may also choose a non-scrubbing action, wet-type
cleaner which uses a cassette with a fabric belt to
clean the tape head. This type of cleaning cassette will
not eject on its own. A non-scrubbing action cleaner
may not clean as thoroughly as the scrubbing type
cleaner. The use of a non-scrubbing action, dry-type
cleaning cassette is not recommended.After you clean the player, press and hold the eject
button for ®ve seconds to reset the CLEAN indicator.
The radio will display --- or CLEANED to show the
indicator was reset.
Cassettes are subject to wear and the sound quality
may degrade over time. Always make sure the cassette
tape is in good condition before you have your tape
player serviced.
Care of Your CDs and DVDs
Handle discs carefully. Store them in their original cases
or other protective cases and away from direct sunlight
and dust. If the surface of a disc is soiled, dampen
a clean, soft cloth in a mild, neutral detergent solution
and clean it, wiping from the center to the edge.
Be sure never to touch the side without writing when
handling discs. Pick up discs by grasping the outer
edges or the edge of the hole and the outer edge.
Care of Your CD and DVD Player
The use of CD lens cleaner discs is not advised, due to
the risk of contaminating the lens of the CD optics
with lubricants internal to the CD mechanism.
3-124

Your Driving, the Road, and
Your Vehicle
Defensive Driving
The best advice anyone can give about driving is: Drive
defensively.
Please start with a very important safety device in your
vehicle: Buckle up. See
Safety Belts: They Are for
Everyone on page 1-10.
Defensive driving really means ªbe ready for anything.º
On city streets, rural roads or freeways, it means
ªalways expect the unexpected.º
Assume that pedestrians or other drivers are going to
be careless and make mistakes. Anticipate what
they might do. Be ready for their mistakes.
Rear-end collisions are about the most preventable of
accidents. Yet they are common. Allow enough following
distance. It is the best defensive driving maneuver, in
both city and rural driving. You never know when
the vehicle in front of you is going to brake or turn
suddenly.
Defensive driving requires that a driver concentrate on
the driving task. Anything that distracts from the driving
task Ð such as concentrating on a cellular telephone call,
reading, or reaching for something on the ¯oor Ð makesproper defensive driving more difficult and can even
cause a collision, with resulting injury. Ask a passenger to
help do things like this, or pull off the road in a safe place
to do them yourself. These simple defensive driving
techniques could save your life.
Drunken Driving
Death and injury associated with drinking and driving is
a national tragedy. It is the number one contributor
to the highway death toll, claiming thousands of victims
every year.
Alcohol affects four things that anyone needs to drive a
vehicle:
·Judgment
·Muscular Coordination
·Vision
·Attentiveness.
Police records show that almost half of all motor
vehicle-related deaths involve alcohol. In most cases,
these deaths are the result of someone who was
drinking and driving. In recent years, more than
16,000 annual motor vehicle-related deaths have been
associated with the use of alcohol, with more than
300,000 people injured.
4-2

An emergency like this requires close attention and a
quick decision. If you are holding the steering wheel at
the recommended 9 and 3 o'clock positions, you
can turn it a full 180 degrees very quickly without
removing either hand. But you have to act fast, steer
quickly, and just as quickly straighten the wheel
once you have avoided the object.
The fact that such emergency situations are always
possible is a good reason to practice defensive driving
at all times and wear safety belts properly.
QUADRASTEERŸ
The QUADRASTEERŸ System has a control and
diagnostic module that monitors and records current
system status and operational information.
If your vehicle is equipped with the 4 Wheel Steer
system it has the ability to steer the vehicle with all four
wheels.
Once the 4 Wheel Steer mode is selected, it is
recommended to leave the vehicle in this mode at all
times, and during all driving and weather conditions.
You can select this mode at any speed, however, if you
are turning the system will not engage until the turn
is complete.
4-15

Traveling to Remote Areas
It makes sense to plan your trip, especially when going
to a remote area. Know the terrain and plan your
route. You are much less likely to get bad surprises.
Get accurate maps of trails and terrain. Try to learn of
any blocked or closed roads.
It's also a good idea to travel with at least one other
vehicle. If something happens to one of them, the other
can help quickly.
Does your vehicle have a winch? If so, be sure to read
the winch instructions. In a remote area, a winch
can be handy if you get stuck. But you'll want to know
how to use it properly.
Getting Familiar with Off-Road Driving
It's a good idea to practice in an area that's safe
and close to home before you go into the wilderness.
Off-road driving does require some new and different
driving skills. Here's what we mean.
Tune your senses to different kinds of signals. Your
eyes, for example, need to constantly sweep the terrain
for unexpected obstacles. Your ears need to listen
for unusual tire or engine sounds. With your arms,
hands, feet and body, you'll need to respond to
vibrations and vehicle bounce.Controlling your vehicle is the key to successful off-road
driving. One of the best ways to control your vehicle
is to control your speed. Here are some things to keep
in mind. At higher speeds:
·you approach things faster and you have less time
to scan the terrain for obstacles.
·you have less time to react.
·you have more vehicle bounce when you drive over
obstacles.
·you'll need more distance for braking, especially
since you're on an unpaved surface.
{CAUTION:
When you are driving off-road, bouncing and
quick changes in direction can easily throw
you out of position. This could cause you to
lose control and crash. So, whether you're
driving on or off the road, you and your
passengers should wear safety belts.
4-26

When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
·start your engine,
·shift into a gear, and
·release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you're
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission ¯uid (don't over®ll),
engine oil, axle lubricant, belt, cooling system and
brake system. Each of these is covered in this manual,
and the Index will help you ®nd them quickly. If
you're trailering, it's a good idea to review these sections
before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
Your vehicle is equipped with one of the following wiring
harnesses for towing a trailer or hauling a slide-in
camper.
Basic Trailer Wiring
All regular, extended cab crew cab pickups have a
six-wire trailer towing harness.
The six-wire harness is located at the rear of the vehicle
and is tied to the vehicle's frame. The harness requires
the installation of a trailer-wiring harness connector,
which is available through your dealer.
4-89

Bulb Replacement..........................................5-59
Halogen Bulbs..............................................5-59
Headlamps..................................................5-59
Front Turn Signal, Sidemarker and Daytime
Running Lamps.........................................5-61
Roof Marker Lamps......................................5-62
Center High-Mounted Stoplamp (CHMSL) and
Cargo Lamp.............................................5-63
Pickup Box Identi®cation and Fender Marker
Lamps.....................................................5-65
Taillamps.....................................................5-65
Replacement Bulbs.......................................5-67
Windshield Wiper Blade Replacement..............5-68
Tires..............................................................5-69
In¯ation -- Tire Pressure................................5-69
Dual Tire Operation.......................................5-70
Tire Inspection and Rotation...........................5-71
When It Is Time for New Tires.......................5-73
Buying New Tires.........................................5-74
Uniform Tire Quality Grading..........................5-75
Wheel Alignment and Tire Balance..................5-76
Wheel Replacement......................................5-76
Tire Chains..................................................5-78
If a Tire Goes Flat........................................5-79
Changing a Flat Tire.....................................5-80Appearance Care..........................................5-100
Cleaning the Inside of Your Vehicle...............5-100
Care of Safety Belts....................................5-103
Weatherstrips.............................................5-103
Cleaning the Outside of Your Vehicle.............5-103
Sheet Metal Damage...................................5-105
Finish Damage...........................................5-106
Underbody Maintenance...............................5-106
Chemical Paint Spotting...............................5-106
Vehicle Care/Appearance Materials................5-107
Vehicle Identi®cation.....................................5-108
Vehicle Identi®cation Number (VIN)................5-108
Service Parts Identi®cation Label...................5-109
Electrical System..........................................5-109
Add-On Electrical Equipment.........................5-109
Windshield Wiper Fuses...............................5-109
Power Windows and Other Power Options......5-109
Fuses and Circuit Breakers..........................5-110
Capacities and Speci®cations........................5-118
Capacities and Speci®cations........................5-118
Normal Maintenance Replacement Parts.........5-121
Section 5 Service and Appearance Care
5-2

Buying New Tires
To ®nd out what kind and size of tires you need, look at
the Certi®cation/Tire label.
The tires installed on your vehicle when it was new had a
Tire Performance Criteria Speci®cation (TPC Spec)
number on each tire's sidewall. When you get new tires,
get ones with that same TPC Spec number. That way
your vehicle will continue to have tires that are designed
to give proper endurance, handling, speed rating,
traction, ride and other things during normal service on
your vehicle. If your tires have an all-season tread design,
the TPC number will be followed by an ªMSº (for mud
and snow).
If you ever replace your tires with those not having a TPC
Spec number, make sure they are the same size, load
range, speed rating and construction type (bias,
bias-belted or radial) as your original tires.
{CAUTION:
Mixing tires could cause you to lose control
while driving. If you mix tires of different sizes
or types (radial and bias-belted tires), the
vehicle may not handle properly, and you could
CAUTION: (Continued)
CAUTION: (Continued)
have a crash. Using tires of different sizes may
also cause damage to your vehicle. Be sure to
use the same size and type tires on all wheels.
If your vehicle has 20 inch road tires (those
originally installed on your vehicle) it is all
right to drive with the 16 inch spare tire that
came with your vehicle. When new, your
vehicle included a spare tire and wheel
assembly with the same overall diameter as
your vehicle's road tires and wheels. Because
this spare tire was developed for use on your
vehicle, it will not affect vehicle handling or
cause damage to your vehicle.
{CAUTION:
If you use bias-ply tires on your vehicle, the
wheel rim ¯anges could develop cracks after
many miles of driving. A tire and/or wheel could
fail suddenly, causing a crash. Use only
radial-ply tires with the wheels on your vehicle.
5-74

Care of Safety Belts
Keep belts clean and dry.
{CAUTION:
Do not bleach or dye safety belts. If you do, it
may severely weaken them. In a crash, they
might not be able to provide adequate
protection. Clean safety belts only with mild
soap and lukewarm water.
Weatherstrips
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth at least every six
months. During very cold, damp weather more frequent
application may be required. See
Part D: Recommended
Fluids and Lubricants on page 6-19.
Cleaning the Outside of Your
Vehicle
The paint ®nish on your vehicle provides beauty, depth
of color, gloss retention and durability.
Washing Your Vehicle
The best way to preserve your vehicle's ®nish is to keep
it clean by washing it often with lukewarm or cold
water.
Don't wash your vehicle in the direct rays of the sun.
Use a car washing soap. Don't use strong soaps
or chemical detergents. Be sure to rinse the vehicle
well, removing all soap residue completely. You can get
GM-approved cleaning products from your dealer.
See
Vehicle Care/Appearance Materials on page 5-107.
Don't use cleaning agents that are petroleum based,
or that contain acid or abrasives. All cleaning agents
should be ¯ushed promptly and not allowed to dry on the
surface, or they could stain. Dry the ®nish with a soft,
clean chamois or an all-cotton towel to avoid surface
scratches and water spotting.
High pressure car washes may cause water to enter
your vehicle.
If your vehicle is equipped with QUADRASTEERŸ see
QUADRASTEERŸ on page 4-15.
5-103

100,000 Miles (166 000 km)
qInspect spark plug wires.An Emission Control
Service.
qReplace spark plugs.An Emission Control Service.
qChange automatic transmission ¯uid and ®lter if
the vehicle's GVWR is over 8600 lbs, if the
vehicle has an Allison transmission or if the vehicle is
mainly driven under one or more of these conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
qIf you haven't used your vehicle under severe service
conditions listed previously and, therefore, haven't
changed your automatic transmission ¯uid, change
both the ¯uid and ®lterqAutomatic Transfer Case Only: Change transfer case
¯uid
qExcept 8.1L V8 Engine: Inspect Positive Crankcase
Ventilation (PCV) valve.
An Emission Control
Service.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll cooling system (or every
60 months since last service, whichever occurs ®rst).
See
Engine Coolant on page 5-30for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
qChange ®ve-speed manual transmission ¯uid (with
4300 V6 or 4800 V8 engines only).
qInspect engine accessory drive belt.
An Emission
Control Service.
200,000 Miles (332 000 km)
q6000 V8 Engine Only: Change ®ve-speed manual
transmission ¯uid.
6-11

At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-103.
Spare Tire Check
At least twice a year, after the monthly in¯ation check of
the spare tire determines that the spare is in¯ated to
the correct tire in¯ation pressure, make sure that
the spare tire is stored securely. Push, pull, and then try
to rotate or turn the tire. If it moves, use the wheel
wrench/ratchet to tighten the cable. See
Changing a Flat
Tire on page 5-80.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. See
Part D: Recommended Fluids and
Lubricants on page 6-19.
Manual Transmission Check
Check the transmission ¯uid level; add if needed. SeeManual Transmission Fluid on page 5-28. Check
for leaks. A ¯uid leak is the only reason for ¯uid loss.
Have the system inspected and repaired if needed.
Automatic Transmission Check
Check the transmission ¯uid level; add if needed. SeeAutomatic Transmission Fluid (Except Allison
Transmissionž) on page 5-23orAutomatic Transmission
Fluid (Allison Transmissionž) on page 5-26. A ¯uid
loss may indicate a problem. Check the system
and repair if needed.
6-13