brake fluid CHEVROLET SILVERADO 2003 1.G Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-5
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-6
Filling a Portable Fuel Container.......................5-8
Checking Things Under
the Hood......................................................5-8
Hood Release................................................5-9
Engine Compartment Overview.......................5-10
Engine Oil...................................................5-16
Engine Air Cleaner/Filter................................5-21
Automatic Transmission Fluid (Except Allison
Transmission
ž) ..........................................5-23Automatic Transmission Fluid (Allison
Transmission
ž) ..........................................5-26
Manual Transmission Fluid.............................5-28
Hydraulic Clutch...........................................5-29
Engine Coolant.............................................5-30
Coolant Surge Tank Pressure Cap..................5-33
Engine Overheating.......................................5-33
Cooling System............................................5-36
Engine Fan Noise.........................................5-41
Power Steering Fluid.....................................5-42
Windshield Washer Fluid................................5-43
Brakes........................................................5-44
Battery........................................................5-47
Jump Starting...............................................5-48
All-Wheel Drive..............................................5-54
Rear Axle.......................................................5-55
Four-Wheel Drive............................................5-56
Noise Control System.....................................5-58
Tampering with Noise Control System
Prohibited.................................................5-58
Section 5 Service and Appearance Care
5-1

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-21.
B. Coolant Surge Tank. See
Engine Coolant on
page 5-30.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-21.
D. Engine Oil Dipstick. See
Engine Oil on page 5-16.
E. Automatic Transmission Dipstick (If equipped).
See
Automatic Transmission Fluid (Except Allison
Transmissionž) on page 5-23orAutomatic
Transmission Fluid (Allison Transmissionž)on
page 5-26.
F. Fan. See
Cooling System on page 5-36.
G. Engine Oil Fill. See
Engine Oil on page 5-16.H. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-42.
I. Remote Negative (-) Terminal (GND). See
Jump
Starting on page 5-48.
J. Remote Positive (+) Terminal. See
Jump Starting on
page 5-48.
K. Brake Fluid Reservoir. See
Brakes on page 5-44.
L. Clutch Fluid Reservoir (If Equipped). See
Hydraulic
Clutch on page 5-29.
M. Underhood Fuse Block. See
Fuses and Circuit
Breakers on page 5-110.
N. Battery. See
Battery on page 5-47.
O. Windshield Washer Fluid Reservoir. See
Windshield
Washer Fluid on page 5-43.
5-11

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-21.
B. Coolant Surge Tank. See
Engine Coolant on
page 5-30.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-21.
D. Engine Oil Dipstick. See
Engine Oil on page 5-16.
E. Automatic Transmission Dipstick (If Equipped).
See
Automatic Transmission Fluid (Except Allison
Transmissionž) on page 5-23orAutomatic
Transmission Fluid (Allison Transmissionž)on
page 5-26.
F. Engine Oil Fill. See
Engine Oil on page 5-16.
G. Fan. See
Cooling System on page 5-36.H. Remote Negative (-) Terminal (GND). See
Jump
Starting on page 5-48.
I. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-42.
J. Remote Positive (+) Terminal. See
Jump Starting on
page 5-48.
K. Brake Fluid Reservoir. See
Brakes on page 5-44.
L. Clutch Fluid Reservoir (If Equipped). See
Hydraulic
Clutch on page 5-29.
M. Underhood Fuse Block. See
Fuses and Circuit
Breakers on page 5-110.
N. Battery. See
Battery on page 5-47.
O. Windshield Washer Fluid Reservoir. See
Windshield
Washer Fluid on page 5-43.
5-13

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-21.
B. Coolant Surge Tank. See
Engine Coolant on
page 5-30.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-21.
D. Engine Oil Dipstick. See
Engine Oil on page 5-16.
E. Automatic Transmission Dipstick (If Equipped).
See
Automatic Transmission Fluid (Except Allison
Transmissionž) on page 5-23orAutomatic
Transmission Fluid (Allison Transmissionž)on
page 5-26.
F. Engine Oil Fill. See
Engine Oil on page 5-16.
G. Fan. See
Cooling System on page 5-36.H. Remote Negative (-) Terminal (GND). See
Jump
Starting on page 5-48.
I. Remote Positive (+) Terminal. See
Jump Starting on
page 5-48.
J. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-42.
K. Brake Fluid Reservoir. See
Brakes on page 5-44.
L. Clutch Fluid Reservoir (If Equipped). See
Hydraulic
Clutch on page 5-29.
M. Underhood Fuse Block. See
Fuses and Circuit
Breakers on page 5-110.
N. Battery. See
Battery on page 5-47.
O. Windshield Washer Fluid Reservoir. See
Windshield
Washer Fluid on page 5-43.
5-15

Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50ÉF
(10ÉC). If it's colder than 50ÉF (10ÉC), drive the vehicle
in THIRD (3) until the engine temperature gage
moves and then remains steady for 10 minutes.
A cold ¯uid check can be made after the vehicle has
been sitting for eight hours or more with the engine off,
but this is used only as a reference. Let the engine
run at idle for ®ve minutes if outside temperatures are
50ÉF (10ÉC) or more. If it's colder than 50ÉF (10ÉC), you
may have to idle the engine longer. Should the ¯uid
level be low during this cold check, you
mustcheck the
¯uid hot before adding ¯uid. Checking the ¯uid hot
will give you a more accurate reading of the ¯uid level.
Checking the Fluid Level
Prepare your vehicle as follows:
·Park your vehicle on a level place. Keep the engine
running.
·With the parking brake applied, place the shift lever
in PARK (P).
·With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).
·Let the engine run at idle for three minutes or more.Then, without shutting off the engine, follow these steps:
The transmission dipstick
handle with the graphic is
located at the rear of
the engine compartment,
on the passenger's side.
See
Engine Compartment Overview on page 5-10for
more information on location.
1. Flip the handle up and then pull out the dipstick
and wipe it with a clean rag or paper towel.
2. Push it back in all the way, wait three seconds and
then pull it back out again.
5-24

Automatic Transmission Fluid
(Allison Transmission
ž)
When to Check and Change
A good time to check your automatic transmission ¯uid
level is when the engine oil is changed.
Change both the ¯uid and ®lter every 25,000 miles
(41 500 km) if the vehicle is mainly driven under one or
more of these conditions:
·In heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
·In hilly or mountainous terrain.
·When doing frequent trailer towing.
·Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every
50,000 miles (83 000 km).
See
Part A: Scheduled Maintenance Services on
page 6-4.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice:Too much or too little ¯uid can damage
your transmission. Too much can mean that some
of the ¯uid could come out and fall on hot engine
part or exhaust system parts, starting a ®re.
Too little ¯uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission ¯uid.
Wait at least 30 minutes before checking the
transmission ¯uid level if you have been driving:
·When outside temperatures are above 90ÉF (32ÉC).
·At high speed for quite a while.
·In heavy traffic ± especially in hot weather.
·While pulling a trailer.
Checking the Fluid Level
Prepare your vehicle as follows:
·Park your vehicle on a level place. Keep the engine
running.
·With the parking brake applied, place the shift lever
in PARK (P).
5-26

Notice:
·When using concentrated washer ¯uid, follow
the manufacturer's instructions for adding
water.
·Don't mix water with ready-to-use washer ¯uid.
Water can cause the solution to freeze and
damage your washer ¯uid tank and other parts
of the washer system. Also, water doesn't
clean as well as washer ¯uid.
·Fill your washer ¯uid tank only three-quarters
full when it's very cold. This allows for
expansion if freezing occurs, which could
damage the tank if it is completely full.
·Don't use engine coolant (antifreeze) in your
windshield washer. It can damage your
washer system and paint.
Brakes
Brake Fluid
Your brake master cylinder reservoir is ®lled with DOT-3
brake ¯uid. SeeEngine Compartment Overview on
page 5-10for the location of the reservoir.
There are only two reasons why the brake ¯uid level in
the reservoir might go down. The ®rst is that the
brake ¯uid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,
the ¯uid level goes back up. The other reason is
that ¯uid is leaking out of the brake system. If it is, you
should have your brake system ®xed, since a leak
means that sooner or later your brakes will not work
well, or will not work at all.
So, it is not a good idea to ªtop offº your brake ¯uid.
Adding brake ¯uid will not correct a leak. If you add ¯uid
when your linings are worn, then you will have too
much ¯uid when you get new brake linings. You should
add (or remove) brake ¯uid, as necessary, only when
work is done on the brake hydraulic system.
5-44

{CAUTION:
If you have too much brake ¯uid, it can spill on
the engine. The ¯uid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
¯uid only when work is done on the brake
hydraulic system. See ªChecking Brake Fluidº
in this section.
Refer to the Maintenance Schedule to determine when
to check your brake ¯uid. See
Part C: Periodic
MaintenanceInspections on page 6-17.
Checking Brake Fluid
You can check the brake ¯uid without taking off the cap.
Just look at the brake ¯uid reservoir. The ¯uid level
should be above MIN. If it is not, have your brake
system checked to see if there is a leak.
After work is done on the brake hydraulic system,
make sure the level is above the MIN but not over the
MAX mark.
5-45

What to Add
When you do need brake ¯uid, use only DOT-3 brake
¯uid. Use new brake ¯uid from a sealed container
only. See
Part D: Recommended Fluids and Lubricants
on page 6-19.
Always clean the brake ¯uid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of ¯uid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake ¯uid.
Notice:
·Using the wrong ¯uid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts so badly that they will have to be replaced.
Do not let someone put in the wrong kind of
¯uid.
·If you spill brake ¯uid on your vehicle's painted
surfaces, the paint ®nish can be damaged. Be
careful not to spill brake ¯uid on your vehicle. If
you do, wash it off immediately. See
Appearance
Care on page 5-100.
Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make a
high-pitched warning sound when the brake pads are
worn and new pads are needed. The sound may come
and go or be heard all the time your vehicle is moving
(except when you are pushing on the brake pedal ®rmly).
{CAUTION:
The brake wear warning sound means that
soon your brakes will not work well. That
could lead to an accident. When you hear the
brake wear warning sound, have your vehicle
serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
5-46

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-12
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000km)........................6-12
At Each Fuel Fill..........................................6-12
At Least Once a Month.................................6-12
At Least Twice a Year...................................6-13
At Least Once a Year...................................6-14Part C: Periodic MaintenanceInspections.........6-17
Steering and Suspension Inspection................6-17
Exhaust System Inspection............................6-17
Fuel System Inspection..................................6-17
Engine Cooling System Inspection...................6-17
Throttle System Inspection
(V6 Only).................................................6-18
Transfer Case and Front Axle (All-Wheel
Drive) Inspection.......................................6-18
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection.......................................6-18
Brake System Inspection................................6-18
Part D: Recommended Fluids and Lubricants. . . .6-19
Part E: Maintenance Record...........................6-22
Section 6 Maintenance Schedule
6-1