automatic transmission fluid CHEVROLET SILVERADO 2004 1.G Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E-85 (85% Ethanol).................................5-8
Fuels in Foreign Countries...............................5-9
Filling Your Tank............................................5-9
Filling a Portable Fuel Container.....................5-11
Checking Things Under the Hood....................5-12
Hood Release..............................................5-12
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-20
Engine Air Cleaner/Filter................................5-25
Automatic Transmission Fluid
(Except Allison Transmission
®) ....................5-27
Automatic Transmission Fluid
(Allison Transmission
®) ...............................5-30
Manual Transmission Fluid.............................5-33
Hydraulic Clutch...........................................5-34Engine Coolant.............................................5-35
Coolant Surge Tank Pressure Cap..................5-38
Engine Overheating.......................................5-38
Cooling System............................................5-41
Engine Fan Noise.........................................5-46
Power Steering Fluid.....................................5-46
Windshield Washer Fluid................................5-47
Brakes........................................................5-49
Battery........................................................5-52
Jump Starting...............................................5-53
All-Wheel Drive..............................................5-58
Rear Axle.......................................................5-59
Four-Wheel Drive............................................5-60
Noise Control System.....................................5-61
Tampering with Noise Control System
Prohibited.................................................5-61
Bulb Replacement..........................................5-63
Halogen Bulbs..............................................5-63
Headlamps..................................................5-63
Front Turn Signal, Sidemarker and
Daytime Running Lamps.............................5-65
Roof Marker Lamps......................................5-66
Center High-Mounted Stoplamp (CHMSL)
and Cargo Lamp.......................................5-68
Section 5 Service and Appearance Care
5-1

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-25.
B. Coolant Surge Tank. SeeEngine Coolant on
page 5-35.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-25.
D. Engine Oil Dipstick. SeeEngine Oil on page 5-20.
E. Automatic Transmission Dipstick (If equipped).
SeeAutomatic Transmission Fluid (Except Allison
Transmission
®) on page 5-27orAutomatic
Transmission Fluid (Allison Transmission®)on
page 5-30.
F. Fan. SeeCooling System on page 5-41.
G. Engine Oil Fill. SeeEngine Oil on page 5-20.H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-46.
I. Remote Negative (−) Terminal (GND). SeeJump
Starting on page 5-53.
J. Remote Positive (+) Terminal. SeeJump Starting on
page 5-53.
K. Brake Fluid Reservoir. SeeBrakes on page 5-49.
L. Clutch Fluid Reservoir (If Equipped). SeeHydraulic
Clutch on page 5-34.
M. Underhood Fuse Block. SeeFuses and Circuit
Breakers on page 5-123.
N. Battery. SeeBattery on page 5-52.
O. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-47.
5-15

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-25.
B. Coolant Surge Tank. SeeEngine Coolant on
page 5-35.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-25.
D. Engine Oil Dipstick. SeeEngine Oil on page 5-20.
E. Automatic Transmission Dipstick (If Equipped).
SeeAutomatic Transmission Fluid (Except Allison
Transmission
®) on page 5-27orAutomatic
Transmission Fluid (Allison Transmission®)on
page 5-30.
F. Engine Oil Fill. SeeEngine Oil on page 5-20.
G. Fan. SeeCooling System on page 5-41.H. Remote Negative (−) Terminal (GND). SeeJump
Starting on page 5-53.
I. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-46.
J. Remote Positive (+) Terminal. SeeJump Starting on
page 5-53.
K. Brake Fluid Reservoir. SeeBrakes on page 5-49.
L. Clutch Fluid Reservoir (If Equipped). SeeHydraulic
Clutch on page 5-34.
M. Underhood Fuse Block. SeeFuses and Circuit
Breakers on page 5-123.
N. Battery. SeeBattery on page 5-52.
O. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-47.
5-17

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-25.
B. Coolant Surge Tank. SeeEngine Coolant on
page 5-35.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-25.
D. Engine Oil Dipstick. SeeEngine Oil on page 5-20.
E. Automatic Transmission Dipstick (If Equipped).
SeeAutomatic Transmission Fluid (Except Allison
Transmission
®) on page 5-27orAutomatic
Transmission Fluid (Allison Transmission®)on
page 5-30.
F. Engine Oil Fill. SeeEngine Oil on page 5-20.
G. Fan. SeeCooling System on page 5-41.H. Remote Negative (−) Terminal (GND). SeeJump
Starting on page 5-53.
I. Remote Positive (+) Terminal. SeeJump Starting on
page 5-53.
J. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-46.
K. Brake Fluid Reservoir. SeeBrakes on page 5-49.
L. Clutch Fluid Reservoir (If Equipped). SeeHydraulic
Clutch on page 5-34.
M. Underhood Fuse Block. SeeFuses and Circuit
Breakers on page 5-123.
N. Battery. SeeBattery on page 5-52.
O. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-47.
5-19

{CAUTION:
Operating the engine with the air cleaner/lter
off can cause you or others to be burned.
The air cleaner not only cleans the air, it helps
to stop ame if the engine backres. If it is not
there and the engine backres, you could be
burned. Do not drive with it off, and be careful
working on the engine with the air cleaner/
lter off.
Notice:If the air cleaner/lter is off, a backre can
cause a damaging engine re. And, dirt can
easily get into your engine, which will damage it.
Always have the air cleaner/lter in place when you
are driving.
Automatic Transmission Fluid
(Except Allison Transmission
®)
When to Check and Change
A good time to check your automatic transmission uid
level is when the engine oil is changed.
Change both the uid and lter every 50,000 miles
(83 000 km) if the vehicle’s GVWR is over 8,600 or if
the vehicle is mainly driven under one or more of
these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or
delivery service.
If your vehicle’s GVWR is not over 8,600 and you do
not use your vehicle under any of these conditions,
change the uid and lter every 100,000 miles
(166 000 km).
SeeScheduled Maintenance on page 6-4.
5-27

How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission uid to use. SeeRecommended
Fluids and Lubricants on page 6-13.
Add uid only after checking the transmission uid while
it is hot. (A cold check is used only as a reference.) If
the uid level is low, add only enough of the proper uid
to bring the level up to the HOT area for a hot check.
It doesn’t take much uid, generally less than one
pint (0.5 L).Don’t overll.
Notice:We recommend you use only uid labeled
DEXRON
®-III, because uid with that label is
made especially for your automatic transmission.
Damage caused by uid other than DEXRON
®-III is
not covered by your new vehicle warranty.
After adding uid, recheck the uid level as
described underHow to Check.
When the correct uid level is obtained, push the
dipstick back in all the way; then ip the handle
down to lock the dipstick in place.
Automatic Transmission Fluid
(Allison Transmission
®)
When to Check and Change
A good time to check your automatic transmission uid
level is when the engine oil is changed.
Change both the uid and lter every 25,000 miles
(41 500 km) if the vehicle is mainly driven under one or
more of these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of
these conditions, change the uid and lter every
50,000 miles (83 000 km).
SeeScheduled Maintenance on page 6-4.
5-30

How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission uid to use. SeeRecommended
Fluids and Lubricants on page 6-13.
Add uid only after checking the transmission uid while
it is hot. (A cold check is used only as a reference.) If
the uid level is low, add only enough of the proper uid
to bring the level up to the HOT area for a hot check.
It doesn’t take much uid, generally less than one
pint (0.5 L).Don’t overll.
Notice:We recommend you use only uid labeled
DEXRON
®-III, because uid with that label is
made especially for your automatic transmission.
Damage caused by uid other than DEXRON
®-III is
not covered by your new vehicle warranty.
After adding uid, recheck the uid level as
described underHow to Check.
When the correct uid level is obtained, push the
dipstick back in all the way.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
changed. See your maintenance schedule to nd out
when to change your transmission uid.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at your GM dealership
service department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading.
Notice:Too much or too little uid can damage
your transmission. Too much can mean that some
of the uid could come out and fall on hot engine
part or exhaust system parts, starting a re.
Too little uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission uid.
Check the uid level only when your engine is off, the
vehicle is parked on a level place and the transmission
is cool enough for you to rest your ngers on the
transmission case.
5-33

(g)Add uid as needed. A uid loss could indicate a
problem; repair as needed. Check vent hose at transfer
case for kinks and proper installation.
(h)Change automatic transmission uid and lter if the
vehicle GVWR is over 8600 lbs. or if the vehicle is
mainly driven under one or more of these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or
delivery service.
(i)Drain, ush and rell cooling system. See Engine
Coolant on page 5-35for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ller neck.
Pressure test the cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)Inspect system. Check all fuel and vapor lines and
hoses for proper hook-up, routing and condition.
Check that the purge valve works properly (if equipped).
Replace as needed.(l)Change clutch uid (or every 24 months, whichever
occurs rst).
(m)Change automatic transmission uid and lter if
the vehicle is mainly driven under one or more of
these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or
delivery service.
Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-13.
6-9

Usage Fluid/Lubricant
Manual
Transmission
(5–Speed
without Low
Gear,
RPO MG5)Synchromesh Transmission Fluid
(GM Part No. U.S. 12345349, in
Canada 10953465).
Manual
Transmission
(6–Speed)TranSynd™ Synthetic Transmission
Fluid (GM Part No. U.S. 12378515,
in Canada 88900701).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Floor Shift
LinkageLubriplate Lubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723) or lubricant meeting
requirements of NLGI #2 Category
LB or GC-LB.
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Usage Fluid/Lubricant
Front Axle
(Four-Wheel
Drive)SAE 80W-90 Axle Lubricant
(GM Part No. U.S. 1052271, in
Canada 10950849).
Front Axle
(All-Wheel
Drive)SAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455)
meeting GM Specication 9986115.
Front AxleSAE 80W-90 Axle Lubricant
(GM Part No. U.S. 1052271, in
Canada 10950849).
Rear AxleSAE 75W-90 Synthetic Axle
Lubricant (GM Part No.
U.S. 12378261, in
Canada 10953455) meeting
GM Specication 9986115.
Rear Axle
(Steerable)Synthetic Axle Lubricant; use only
GM Part No. U.S. 12378557, in
Canada 88901362.Do not add
friction modier.
Manual
Transfer CaseDEXRON
®-III Automatic
Transmission Fluid.
Automatic
Transfer Case
(Four-Wheel
Drive)AUTO-TRAK II Fluid
(GM Part No. U.S. 12378508, in
Canada 10953626).
6-14

Usage Fluid/Lubricant
Transfer Case
(All-Wheel
Drive)DEXRON
®-III Automatic
Transmission Fluid.
Front Axle
Propshaft
Spline or
One-Piece
Propshaft
Spline
(Two-Wheel
Drive with Auto.
Trans.)Spline Lubricant, Special Lubricant
(GM Part No. U.S. 12345879, in
Canada 10953511) or lubricant
meeting requirements of
GM 9985830.
Rear Driveline
Center SplineChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Usage Fluid/Lubricant
Body Door
Hinge Pins,
Tailgate Hinge
and Linkage,
Folding Seats
and Fuel
Door HingeMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Tailgate Handle
Pivot Points,
Hinges, Latch
Bolt and
LinkageMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
Weatherstrip
SqueaksSynthetic Grease with Teon,
Superlube (GM Part No.
U.S. 12371287, in
Canada 10953437).
6-15