check engine CHEVROLET SILVERADO 2009 2.G Service Manual

Hot Check Procedure
Use this procedure to check the transmission uid level
when the transmission uid temperature is between
160°F and 200°F (71°C and 93°C).
The hot check is the most accurate method to check the
uid level. The hot check should be performed at the rst
opportunity in order to verify the cold check. The uid
level rises as uid temperature increases, so it is
important to ensure the transmission temperature is
within range.
1. Locate the transmission
dipstick at the rear
of the engine
compartment,
on the passenger
side of the vehicle.
SeeEngine Compartment Overview on page 5-14
for more information.
2. Flip the handle up, and then pull out the dipstick
and wipe it with a clean rag or paper towel.
3. Install the dipstick by pushing it back in all the way,
wait three seconds, and then pull it back out again.
4. Check both sides of the dipstick and read the lower
level. Repeat the check procedure to verify the
reading.5. Safe operating level is within the HOT cross hatch
band on the dipstick. If the uid level is not within
the HOT band, and the transmission temperature is
between 160°F and 200°F (71°C and 93°C), add or
drain uid as necessary to bring the level into the
HOT band. If the uid level is low, add only enough
uid to bring the level into the HOT band. It does not
take much uid, generally less than one pint (0.5L).
Do not overll.
6. If the uid level is in the acceptable range, push
the dipstick back in all the way, then ip the
handle down to lock the dipstick in place.
5-27

Consistency of Readings
Always check the uid level at least twice using the
procedure described previously. Consistency (repeatable
readings) is important to maintaining proper uid level. If
readings are still inconsistent, contact your dealer/retailer.
Cooling System
If your vehicle has the DURAMAX®Diesel engine, see
the DURAMAX®Diesel manual for more information.
The Cooling System allows the engine to maintain the
correct working temperature.
A. Coolant Surge Tank
B. Coolant Surge Tank Pressure Cap
C. Engine Cooling Fan5.3L Engine (4.3L, 4.8L, 6.0L and 6.2L Similar)
5-28

{CAUTION:
An electric engine cooling fan can start even when
the engine is not running. To avoid injury, always
keep hands, clothing, and tools away from any
engine cooling fan.
{CAUTION:
Heater and radiator hoses, and other engine parts,
can be very hot. Do not touch them. If you do, you
can be burned.
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine re, and you could be burned.
Get any leak xed before you drive the vehicle.Notice:Using coolant other than DEX-COOL
®can
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant could
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by the vehicle warranty.
Always use DEX-COOL
®(silicate-free) coolant in
the vehicle.
Engine Coolant
The cooling system in the vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in the vehicle for ve years or 150,000 miles
(240 000 km), whichever occurs rst.
The following explains the cooling system and how to
check and add coolant when it is low. If there is a
problem with engine overheating, seeEngine
Overheating on page 5-34.
5-29

Notice:If an improper coolant mixture is used,
the engine could overheat and be badly damaged.
The repair cost would not be covered by the vehicle
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and
other parts.
Notice:If extra inhibitors and/or additives are used
in the vehicle’s cooling system, the vehicle could be
damaged. Use only the proper mixture of the engine
coolant listed in this manual for the cooling system.
SeeRecommended Fluids and Lubricants on
page 6-15for more information.Checking Coolant
The coolant surge tank is located in the engine
compartment on the passenger side of the vehicle.
SeeEngine Compartment Overview on page 5-14for
more information on location.
The vehicle must be on a level surface when checking
the coolant level.
Check to see if coolant is visible in the coolant surge tank.
If the coolant inside the coolant surge tank is boiling, do
not do anything else until it cools down. If coolant is
visible but the coolant level is not at or above the FULL
COLD mark, add a 50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant at the coolant surge tank,
but be sure the cooling system is cool before this is done.
5-31

You may decide not to lift the hood when this warning
appears, but instead get service help right away.
SeeRoadside Assistance Program on page 7-7.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fans are running.
If the engine is overheating, both fans should be running.
If they are not, do not continue to run the engine and
have the vehicle serviced.
Notice:Engine damage from running your engine
without coolant is not covered by your warranty. See
Overheated Engine Protection Operating Mode on
page 5-37for information on driving to a safe place
in an emergency.
Notice:If the engine catches re while driving
with no coolant, the vehicle can be badly damaged.
The costly repairs would not be covered by the
vehicle warranty. SeeOverheated Engine Protection
Operating Mode on page 5-37for information on
driving to a safe place in an emergency.If Steam Is Coming From The Engine
Compartment
{CAUTION:
Steam from an overheated engine can burn you
badly, even if you just open the hood. Stay away
from the engine if you see or hear steam coming
from it. Turn it off and get everyone away from
the vehicle until it cools down. Wait until there
is no sign of steam or coolant before you open
the hood.
If you keep driving when the vehicles engine is
overheated, the liquids in it can catch re. You or
others could be badly burned. Stop the engine if it
overheats, and get out of the vehicle until the
engine is cool.
SeeOverheated Engine Protection Operating
Mode on page 5-37for information on driving to a
safe place in an emergency.
5-35

Power Steering Fluid
SeeEngine Compartment
Overview on page 5-14for
reservoir location.
When to Check Power Steering Fluid
It is not necessary to regularly check power steering uid
unless you suspect there is a leak in the system or you
hear an unusual noise. A uid loss in this system could
indicate a problem. Have the system inspected and
repaired.
How to Check Power Steering Fluid
To check the power steering uid:
1. Turn the key off and let the engine compartment
cool down.
2. Wipe the cap and the top of the reservoir clean.
3. Unscrew the cap and wipe the dipstick with a
clean rag.
4. Replace the cap and completely tighten it.
5. Remove the cap again and look at the uid
level on the dipstick.
The level should be at the FULL COLD mark.
If necessary, add only enough uid to bring the
level up to the mark.
What to Use
To determine what kind of uid to use, see
Recommended Fluids and Lubricants on page 6-15.
Always use the proper uid.
Notice:Use of the incorrect uid may damage the
vehicle and the damages may not be covered by
the vehicle’s warranty. Always use the correct uid
listed inRecommended Fluids and Lubricants on
page 6-15.
5-38

Brakes
Brake Fluid
The brake master cylinder
reservoir is lled with
DOT-3 brake uid. See
Engine Compartment
Overview on page 5-14for
the location of the reservoir.
There are only two reasons why the brake uid level in
the reservoir might go down:
The brake uid level goes down because of normal
brake lining wear. When new linings are installed,
the uid level goes back up.
A uid leak in the brake hydraulic system can also
cause a low uid level. Have the brake hydraulic
system xed, since a leak means that sooner
or later the brakes will not work well.Do not top off the brake uid. Adding uid does not
correct a leak. If uid is added when the linings
are worn, there will be too much uid when new brake
linings are installed. Add or remove brake uid, as
necessary, only when work is done on the brake
hydraulic system.
{CAUTION:
If too much brake uid is added, it can spill on the
engine and burn, if the engine is hot enough. You
or others could be burned, and the vehicle could
be damaged. Add brake uid only when work is
done on the brake hydraulic system. See
“Checking Brake Fluid” in this section.
Refer to the Maintenance Schedule to determine when
to check the brake uid. SeeScheduled Maintenance
(Gasoline Engine) on page 6-4.
5-40

Checking Brake Fluid
Check brake uid by looking at the brake uid reservoir.
SeeEngine Compartment Overview on page 5-14.
The uid level should be
above MIN. If it is not,
have the brake hydraulic
system checked to
see if there is a leak.
After work is done on the brake hydraulic system,
make sure the level is above the MIN but not over the
MAX mark.
What to Add
Use only new DOT-3 brake uid from a sealed container.
SeeRecommended Fluids and Lubricants on page 6-15.
Always clean the brake uid reservoir cap and the area
around the cap before removing it. This helps keep
dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in the brake hydraulic
system, the brakes might not work well. This could
cause a crash. Always use the proper brake uid.
Notice:
Using the wrong uid can badly damage brake
hydraulic system parts. For example, just a few
drops of mineral-based oil, such as engine oil, in
the brake hydraulic system can damage brake
hydraulic system parts so badly that they will
have to be replaced. Do not let someone put in
the wrong kind of uid.
If brake uid is spilled on the vehicle’s painted
surfaces, the paint nish can be damaged. Be
careful not to spill brake uid on the vehicle.
If you do, wash it off immediately. SeeWashing
Your Vehicle on page 5-118.
5-41

{CAUTION:
Fans or other moving engine parts can injure you
badly. Keep your hands away from moving parts
once the engine is running.
6. Check that the jumper cables do not have loose or
missing insulation. If they do, you could get a
shock. The vehicles could be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive (+) will go
to positive (+) or to a remote positive (+) terminal if
the vehicle has one. Negative (−) will go to a heavy,
unpainted metal engine part or to a remote
negative (−) terminal if the vehicle has one.
Do not connect positive (+) to negative (−) or you will
get a short that would damage the battery and maybe
other parts too. And do not connect the negative (−)
cable to the negative (−) terminal on the dead battery
because this can cause sparks.7. Connect the red
positive (+) cable to the
positive (+) terminal
of the vehicle with the
dead battery.
8. Do not let the other end touch metal. Connect it to
the positive (+) terminal of the good battery. Use a
remote positive (+) terminal if the vehicle has one.
9. Now connect the black negative (−) cable to the
negative (−) terminal of the good battery. Use a
remote negative (−) terminal if the vehicle has one.
Do not let the other end touch anything until the
next step. 5.3L engine (4.3L, 4.8L,
6.0L and 6.2L similar)
5-47

How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.
For all 4.3L, 4.8L and 5.3L 1500 Series applications,
the proper level is 0.04 inches to 0.75 inches
(1.0mm to 19.0mm) below the bottom of the ller
hole, located on the rear axle. Add only enough
uid to reach the proper level.
For all 6.0L and 6.2L 1500 Series applications,
the proper level is from 0.6 inches to 1.6 inches
(15mm to 40mm) below the bottom of the ller plug
hole, located on the rear axle. Add only enough uid
to reach the proper level. 2500HD with 6.0L and 6.2L
All Other Series and Engines
5-50