cooling CHEVROLET SONIC 2015 2.G User Guide

Black plate (18,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
10-18 Vehicle Care
If coolant is visible but the coolant
level is not at or above the mark
pointed to, add a 50/50 mixture of
clean drinkable water and
DEX-COOL coolant.
Be sure the cooling system is cool
before this is done.
If no coolant is visible in the coolant
surge tank, add coolant as follows:
How to Add Coolant to the
Coolant Surge Tank
{Caution
This vehicle has a specific
coolant fill procedure. Failure to
follow this procedure could cause
the engine to overheat and be
severely damaged.
If no problem is found, check to see
if coolant is visible in the coolant
surge tank. If coolant is visible but
the coolant level is not at the
indicated level mark, add a 50/
50 mixture of clean, drinkable water and DEX-COOL coolant at the
coolant surge tank, but be sure the
cooling system, including the
coolant surge tank pressure cap, is
cool before you do it.
{Warning
Steam and scalding liquids from a
hot cooling system can blow out
and burn you badly. Never turn
the cap when the cooling system,
including the surge tank pressure
cap, is hot. Wait for the cooling
system and surge tank pressure
cap to cool.
{Warning
Adding only plain water or some
other liquid to the cooling system
can be dangerous. Plain water
and other liquids, can boil before
the proper coolant mixture will.
The coolant warning system is set
(Continued)
Warning (Continued)
for the proper coolant mixture.
With plain water or the wrong
mixture, the engine could get too
hot but you would not get the
overheat warning. The engine
could catch fire and you or others
could be burned. Use a 50/
50 mixture of clean, drinkable
water and DEX-COOL coolant.
{Caution
In cold weather, water can freeze
and crack the engine, radiator,
heater core, and other parts. Use
the recommended coolant and
the proper coolant mixture.

Black plate (19,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
Vehicle Care 10-19
{Warning
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine.
1.4L Engine Shown, 1.8L EngineSimilar
1. Remove the coolant surge tank pressure cap when the cooling
system, including the coolant
surge tank pressure cap and
upper radiator hose, is no
longer hot.
Turn the pressure cap slowly
counterclockwise about
one-quarter of a turn. If you hear a hiss, wait for that to stop. This
will allow any pressure still left to
be vented out the
discharge hose.
2. Keep turning the pressure cap slowly and remove it.
3. Fill the coolant surge tank withthe proper DEX-COOL coolant
mixture to the indicated
level mark. 4. With the coolant surge tank
pressure cap off, start the
engine and let it run until you
can feel the upper radiator hose
getting hot. Watch out for the
engine cooling fan.
By this time, the coolant level
inside the coolant surge tank
may be lower. If the level is
lower, add more of the proper
DEX-COOL coolant mixture to
the coolant surge tank until the
level reaches the indicated
level mark.
5. Replace the pressure cap tightly.
Check the level in the coolant surge
tank when the cooling system has
cooled down. If the coolant is not at
the proper level, repeat Steps 1–
3 and reinstall the pressure cap.
If the coolant still is not at the proper
level when the system cools down
again, see your dealer.

Black plate (20,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
10-20 Vehicle Care
{Caution
If the pressure cap is not tightly
installed, coolant loss and
possible engine damage may
occur. Be sure the cap is properly
and tightly secured.
Engine Overheating
The vehicle has an indicator to warn
of the engine overheating.
If the decision is made not to lift the
hood when this warning appears,
get service help right away. See
Roadside Assistance Program on
page 13-5.
If the decision is made to lift the
hood, make sure the vehicle is
parked on a level surface.
Then check to see if the engine
cooling fan is running. If the engine
is overheating, the fan should be
running. If it is not, do not continue
to run the engine. Have the vehicle
serviced.
{Caution
Running the engine without
coolant may cause damage or a
fire. Vehicle damage would not be
covered by the vehicle warranty.
If Steam Is Coming from the
Engine Compartment
{Warning
Steam from an overheated engine
can burn you badly, even if you
just open the hood. Stay away
from the engine if you see or hear
steam coming from it. Just turn it
off and get everyone away from
the vehicle until it cools down.
Wait until there is no sign of
steam or coolant before you open
the hood.(Continued)
Warning (Continued)
If you keep driving when the
engine is overheated, the liquids
in it can catch fire. You or others
could be badly burned. Stop the
engine if it overheats, and get out
of the vehicle until the engine
is cool.
If No Steam Is Coming from
the Engine Compartment
If an engine overheat warning is
displayed but no steam can be seen
or heard, the problem may not be
too serious. Sometimes the engine
can get a little too hot when the
vehicle:
.Climbs a long hill on a hot day.
.Stops after high-speed driving.
.Idles for long periods in traffic.
If the overheat warning is displayed
with no sign of steam:
1. Turn the air conditioning off.

Black plate (21,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
Vehicle Care 10-21
2. Turn the heater on to the highesttemperature and to the highest
fan speed. Open the windows as
necessary.
3. When it is safe to do so, pull off the road, shift to P (Park) or
N (Neutral) for an automatic
transmission or Neutral for a
manual transmission, and let the
engine idle.
If the overheat warning no longer
displays, the vehicle can be driven.
Continue to drive the vehicle slowly
for about 10 minutes. Keep a safe
vehicle distance from the vehicle in
front. If the warning does not come
back on, continue to drive normally
and have the cooling system
checked for proper fill and function.
If the warning continues, pull over,
stop, and park the vehicle
right away.
If there is no sign of steam, idle the
engine for three minutes while
parked. If the warning is still
displayed, turn off the engine until it
cools down.Washer Fluid
What to Use
When the vehicle needs windshield
washer fluid, be sure to read the
manufacturer's instructions before
use. If operating the vehicle in an
area where the temperature may fall
below freezing, use a fluid that has
sufficient protection against
freezing.
Adding Washer Fluid
Open the cap with the washer
symbol on it. Add washer fluid until
the tank is full. See Engine
Compartment Overview on
page 10-6 for reservoir location.
{Caution
.Do not use engine coolant
(antifreeze) in the windshield
washer. It can damage the
windshield washer system
and paint.
.Do not mix water with
ready-to-use washer fluid.
Water can cause the solution
to freeze and damage the
washer fluid tank and other
parts of the washer system.
.When using concentrated
washer fluid, follow the
manufacturer instructions for
adding water.
.Fill the washer fluid tank only
three-quarters full when it is
very cold. This allows for fluid
expansion if freezing occurs,
which could damage the tank
if it is completely full.

Black plate (35,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
Vehicle Care 10-35
Mini Fuses Usage1 Antilock Brake System Valve
2 Sunroof
4 Rear Wiper
5 Regulated Voltage Control
6 Antilock Brake System Fluid
7 Automatic Occupant
Sensing/ROS
8 Outside Rearview Mirror
10 Rear Window Defogger
12 Heated Outside Rearview Mirror
13 Heated Front Seat
14 Fuel System Control Module 1
15 Flex Fuel Mini Fuses Usage
16 Washer
17 Fuel Pump (1.8L)
18 Engine Control Module 5
19 Fuel System Control Module 2/
Leveling
20 Transmission Control Module 1
21 Engine Control Module 1
22 Coil
23 Engine Control Module 4
24 Engine Control Module 3
25 Engine Control Module 2
26 Injector/ Ignition Coil Mini Fuses Usage
27 Engine Control Module
28 Air Conditioning Compressor Clutch
29 Transmission Control Module
30 Horn
31 Front Fog Lamps
32 Left High Beam
33 Right High Beam
SPARE Spare
J-Case Fuses Usage
1 Antilock Brake System Pump
2 Front Wiper
3 Blower
4 Run/Crank IEC
6 Cooling Fan K5

Black plate (36,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
10-36 Vehicle Care
J-CaseFuses Usage
7 Cooling Fan K4
8 EVP
9 Start
Relays Usage RLY 1 Front Wiper Control Relay
RLY 2 Front Wiper Speed Relay
RLY 3 Rear Window Defogger Relay
RLY 4 Run/Crank Relay
RLY 6 Fuel Pump Relay (1.8L)
RLY 7 Cooling Fan K2 Relay (1.4L)
RLY 8 Cooling Fan K3 Relay (1.8L),
Cooling Fan K3
High Current
Relay (1.4L) Relays
Usage
RLY 9 Powertrain Relay
RLY 10 Start High Current Relay
RLY 11 Air Conditioning Compressor Clutch
Relay
RLY 12 High-Beam Relay
RLY 13 Cooling Fan K1 Relay LWE Engine

Black plate (38,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
10-38 Vehicle Care
J-CaseFuses Usage
6 Cooling Fan K4
7 Cooling Fan K5
8 SAI Pump*
9 EVP
10 Start
Micro
Relays Usage
RLY 1 Front Wiper Control
RLY 3 Front Wiper Speed
HC-Micro Relays Usage
RLY 12 Start
U-Micro Relays Usage
RLY 6 Not Used/SAI Valve* U-Micro
Relays Usage
RLY 13 Air Conditioning Compressor Clutch
RLY 14 High-Beam Headlamps
Mini Relays Usage RLY 4 Rear Defogger
RLY 5 Run/Crank
RLY 9 SAI Pump*
RLY 10 Cooling Fan K3 RLY 11 P/T
RLY 15 Cooling Fan K1
* = If equippedInstrument Panel Fuse
Block
The instrument panel fuse block is
on the underside of the driver side
instrument panel.

Black plate (59,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
Vehicle Care 10-59
test wheel than the minimum
required by law. Warning: The
temperature grade for this tire is
established for a tire that is
properly inflated and not
overloaded. Excessive speed,
underinflation, or excessive
loading, either separately or in
combination, can cause heat
buildup and possible tire failure.
Wheel Alignment and Tire
Balance
The tires and wheels were aligned
and balanced at the factory to
provide the longest tire life and best
overall performance. Adjustments to
wheel alignment and tire balancing
are not necessary on a regular
basis. Consider an alignment check
if there is unusual tire wear or the
vehicle is significantly pulling to one
side or the other. Some slight pull to
the left or right, depending on the
crown of the road and/or other road
surface variations such as troughs
or ruts, is normal. If the vehicle isvibrating when driving on a smooth
road, the tires and wheels may need
to be rebalanced. See your dealer
for proper diagnosis.
Wheel Replacement
Replace any wheel that is bent,
cracked, or badly rusted or
corroded. If wheel nuts keep coming
loose, the wheel, wheel bolts, and
wheel nuts should be replaced.
If the wheel leaks air, replace it.
Some aluminum wheels can be
repaired. See your dealer if any of
these conditions exist.
Your dealer will know the kind of
wheel that is needed.
Each new wheel should have the
same load-carrying capacity,
diameter, width, offset, and be
mounted the same way as the one it
replaces.
Replace wheels, wheel bolts, wheel
nuts, or Tire Pressure Monitor
System (TPMS) sensors with new
GM original equipment parts.
{Warning
Using the wrong replacement
wheels, wheel bolts, or wheel
nuts can be dangerous. It could
affect the braking and handling of
the vehicle. Tires can lose air,
and cause loss of control, causing
a crash. Always use the correct
wheel, wheel bolts, and wheel
nuts for replacement.
{Caution
The wrong wheel can also cause
problems with bearing life, brake
cooling, speedometer or
odometer calibration, headlamp
aim, bumper height, vehicle
ground clearance, and tire or tire
chain clearance to the body and
chassis.

Black plate (5,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
Service and Maintenance 11-5
Maintenance Schedule
Additional Required
Services - Normal12 000 km/7,500 mi
24 000 km/15,000 mi
36 000 km/22,500 mi
48 000 km/30,000 mi
60 000 km/37,500 mi
72 000 km/45,000 mi
84 000 km/52,500 mi
96 000 km/60,000 mi
108 000 km/67,500 mi
120 000 km/75,000 mi
132 000 km/82,500 mi
144 000 km/90,000 mi
156 000 km/97,500 mi
168 000 km/105,000 mi 180 000 km/112,500 mi
192 000 km/120,000 mi
204 000 km/127,500 mi
216 000 km/135,000 mi
228 000 km/142,500 mi
240 000 km/150,000 mi
Rotate tires and perform Required Services.
Check engine oil level and oil life percentage.
Change engine oil and filter, if needed.@ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
Replace passenger compartment air filter. (1)@ @@@@@
Inspect evaporative control system. (2)@ @@
Replace engine air cleaner filter. (3)@@@
Except 1.4L Engine: Replace spark plugs. Inspect
spark plug wires.@
1.4L Engine Only: Replace spark plugs. Inspect
spark plug wires.@ @
Drain and fill engine cooling system. (4)@
Visually inspect accessory drive belts. (5)@
1.8L Engine Only: Replace timing belt, idler
pulley, and timing belt tensioner. (6)@
Replace brake/clutch fluid. (6)@@@

Black plate (6,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
11-6 Service and Maintenance
Footnotes—Maintenance
Schedule Additional Required
Services - Normal
(1) Or every two years, whichever
comes first. More frequent
replacement may be needed if the
vehicle is driven in areas with heavy
traffic, areas with poor air quality,
or areas with high dust levels.
Replacement may also be needed if
there is a reduction in air flow,
excessive window fogging, or odors.
(2) Check all fuel and vapor lines
and hoses for proper hook-up,
routing, and condition.
(3) Or every four years, whichever
comes first.
(4) Or every five years, whichever
comes first. See Cooling System on
page 10-15.
(5) Or every 10 years, whichever
comes first. Inspect for fraying,
excessive cracking, or damage;
replace, if needed.
(6) Or every three years, whichever
comes first.