engine CHEVROLET SONIC 2015 2.G Manual PDF

Black plate (22,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
10-22 Vehicle Care
Brakes
Disc brake pads have built-in wear
indicators that make a high-pitched
warning sound when the brake pads
are worn and new pads are needed.
The sound can come and go or be
heard all the time when the vehicle
is moving, except when applying the
brake pedal firmly.
{Warning
The brake wear warning sound
means that soon the brakes will
not work well. That could lead to
a crash. When the brake wear
warning sound is heard, have the
vehicle serviced.
{Caution
Continuing to drive with worn-out
brake pads could result in costly
brake repair.Some driving conditions or climates
can cause a brake squeal when the
brakes are first applied or lightly
applied. This does not mean
something is wrong with the brakes.
Properly torqued wheel nuts are
necessary to help prevent brake
pulsation. When tires are rotated,
inspect brake pads for wear and
evenly tighten wheel nuts in the
proper sequence to torque
specifications. See
Capacities and
Specifications on page 12-2.
Brake pads should be replaced as
complete sets.
Brake Pedal Travel
See your dealer if the brake pedal
does not return to normal height,
or if there is a rapid increase in
pedal travel. This could be a sign
that brake service may be required.
Replacing Brake System Parts
Always replace brake system parts
with new, approved replacement
parts. If this is not done, the brakes
may not work properly. The braking performance expected can change
in many other ways if the wrong
replacement brake parts are
installed or parts are improperly
installed.
Brake Fluid
The brake/clutch master cylinder
reservoir is filled with DOT 3 brake
fluid as indicated on the reservoir
cap. See
Engine Compartment
Overview on page 10-6 for the
location of the reservoir.

Black plate (23,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
Vehicle Care 10-23
There are only two reasons why the
fluid level in the reservoir might
go down:
.The fluid level goes down
because of normal brake lining
wear. When new linings are
installed, the fluid level goes
back up.
.A fluid leak in the brake/clutch
hydraulic system can also cause
a low fluid level. Have the brake/
clutch hydraulic system fixed,
since a leak means that sooner
or later the brakes and/or clutch
will not work well.
Do not top off the brake/clutch fluid.
Adding fluid does not correct a leak.
If fluid is added when the linings are
worn, there will be too much fluid
when new brake linings are
installed. Add or remove brake fluid,
as necessary, only when work is
done on the brake/clutch hydraulic
system.
{Warning
If too much brake fluid is added, it
can spill on the engine and burn,
if the engine is hot enough. You
or others could be burned, and
the vehicle could be damaged.
Add brake fluid only when work is
done on the brake/clutch
hydraulic system.
When the brake/clutch fluid falls to a
low level, the brake warning light
comes on. See Brake System
Warning Light on page 5-16.
What to Add
Use only new DOT 3 brake fluid
from a sealed container. See
Recommended Fluids and
Lubricants on page 11-12.
Always clean the brake/clutch fluid
reservoir cap and the area around
the cap before removing it. This
helps keep dirt from entering the
reservoir.
{Warning
With the wrong kind of fluid in the
brake/clutch hydraulic system, the
brakes might not work well. This
could cause a crash. Always use
the proper brake/clutch fluid.
{Caution
.Using the wrong fluid can
badly damage brake/clutch
hydraulic system parts. For
example, just a few drops of
mineral-based oil, such as
engine oil, in the brake
hydraulic system can damage
brake hydraulic system parts
so badly that they will have to
be replaced. Do not let
someone put in the wrong
kind of fluid.
(Continued)

Black plate (24,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
10-24 Vehicle Care
Caution (Continued)
.If brake fluid is spilled on the
vehicle's painted surfaces,
the paint finish can be
damaged. Be careful not to
spill brake fluid on the
vehicle. If you do, wash it off
immediately.
Battery
The original equipment battery is
maintenance free. Do not remove
the cap and do not add fluid.
Refer to the replacement number
shown on the original battery label
when a new battery is needed. See
Engine Compartment Overview on
page 10-6for battery location.
{Warning
Battery posts, terminals, and
related accessories contain lead
and lead compounds, chemicals
known to the State of California to
cause cancer and reproductive
harm.Wash hands after
handling.
Vehicle Storage
{Warning
Batteries have acid that can burn
you and gas that can explode.
You can be badly hurt if you are
not careful. See Jump Starting on
page 10-75 for tips on working
around a battery without
getting hurt.
Infrequent Usage: Remove the
black, negative (−) cable from the
battery to keep the battery from
running down. Extended Storage: Remove the
black, negative (−) cable from the
battery or use a battery trickle
charger.
Starter Switch Check
{Warning
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle.
2. Apply both the parking brake and the regular brake.
Do not use the accelerator
pedal, and be ready to turn off
the engine immediately if it
starts.

Black plate (25,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
Vehicle Care 10-25
3. For automatic transmissionvehicles, try to start the engine
in each gear. The vehicle should
start only in P (Park) or
N (Neutral). If the vehicle starts
in any other position, contact
your dealer for service.
For manual transmission
vehicles, put the shift lever in
Neutral, push the clutch pedal
down halfway, and try to start
the engine. The vehicle should
start only when the clutch pedal
is pushed down all the way to
the floor. If the vehicle starts
when the clutch pedal is not
pushed all the way down,
contact your dealer for service.Automatic Transmission
Shift Lock Control
Function Check
{Warning
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle. It should be
parked on a level surface.
2. Apply the parking brake. Be ready to apply the regular brake
immediately if the vehicle begins
to move.
3. With the engine off, turn the ignition on, but do not start the
engine. Without applying the
regular brake, try to move the
shift lever out of P (Park) with normal effort. If the shift lever
moves out of P (Park), contact
your dealer for service.
Ignition Transmission
Lock Check
While parked, and with the parking
brake set, try to turn the ignition to
LOCK/OFF in each shift lever
position.
.For automatic transmission
vehicles, the ignition should turn
to LOCK/OFF only when the
shift lever is in P (Park).
.For manual transmission
vehicles, the ignition should turn
to LOCK/OFF only when the
shift lever is in neutral.
On all vehicles, the ignition key
should come out only in LOCK/OFF.
Contact your dealer if service is
required.

Black plate (26,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
10-26 Vehicle Care
Park Brake and P (Park)
Mechanism Check
{Warning
When you are doing this check,
the vehicle could begin to move.
You or others could be injured
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with the
vehicle facing downhill. Keeping
your foot on the regular brake, set
the parking brake.
.To check the parking brake's
holding ability: With the engine
running and the transmission in
N (Neutral), slowly remove foot
pressure from the regular brake
pedal. Do this until the vehicle is
held by the parking brake only.
.To check the P (Park)
mechanism's holding ability:
With the engine running, shift to
P (Park). Then release the
parking brake followed by the
regular brake.
Contact your dealer if service is
required.
Wiper Blade Replacement
Front Wiper Blade
Replacement
Windshield wiper blades should be
inspected for wear or cracking. See
the Maintenance Schedule on
page 11-2 for more information.
Replacement blades come in
different types and are removed in
different ways. For proper
windshield wiper blade length and
type, see Maintenance
Replacement Parts on page 11-13.
{Caution
Allowing the wiper arm to touch
the windshield when no wiper
blade is installed could damage
the windshield. Any damage that
occurs would not be covered by
the vehicle warranty. Do not allow
the wiper arm to touch the
windshield.
To replace the windshield wiper
blade:
1. Pull the windshield wiper assembly away from the
windshield.

Black plate (34,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
10-34 Vehicle Care
Engine Compartment
Fuse Block
LUV and LUW Engines
The engine compartment fuse block
is on the driver side of the vehicle,
near the battery.
{Caution
Spilling liquid on any electrical
component on the vehicle may
damage it. Always keep the
covers on any electrical
component.
To access the fuses, press the clips
together, and lift the cover. To
reinstall the cover, push the cover
until it is secure.
The vehicle may not be equipped
with all of the fuses, relays, and
features shown.

Black plate (35,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
Vehicle Care 10-35
Mini Fuses Usage1 Antilock Brake System Valve
2 Sunroof
4 Rear Wiper
5 Regulated Voltage Control
6 Antilock Brake System Fluid
7 Automatic Occupant
Sensing/ROS
8 Outside Rearview Mirror
10 Rear Window Defogger
12 Heated Outside Rearview Mirror
13 Heated Front Seat
14 Fuel System Control Module 1
15 Flex Fuel Mini Fuses Usage
16 Washer
17 Fuel Pump (1.8L)
18 Engine Control Module 5
19 Fuel System Control Module 2/
Leveling
20 Transmission Control Module 1
21 Engine Control Module 1
22 Coil
23 Engine Control Module 4
24 Engine Control Module 3
25 Engine Control Module 2
26 Injector/ Ignition Coil Mini Fuses Usage
27 Engine Control Module
28 Air Conditioning Compressor Clutch
29 Transmission Control Module
30 Horn
31 Front Fog Lamps
32 Left High Beam
33 Right High Beam
SPARE Spare
J-Case Fuses Usage
1 Antilock Brake System Pump
2 Front Wiper
3 Blower
4 Run/Crank IEC
6 Cooling Fan K5

Black plate (36,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
10-36 Vehicle Care
J-CaseFuses Usage
7 Cooling Fan K4
8 EVP
9 Start
Relays Usage RLY 1 Front Wiper Control Relay
RLY 2 Front Wiper Speed Relay
RLY 3 Rear Window Defogger Relay
RLY 4 Run/Crank Relay
RLY 6 Fuel Pump Relay (1.8L)
RLY 7 Cooling Fan K2 Relay (1.4L)
RLY 8 Cooling Fan K3 Relay (1.8L),
Cooling Fan K3
High Current
Relay (1.4L) Relays
Usage
RLY 9 Powertrain Relay
RLY 10 Start High Current Relay
RLY 11 Air Conditioning Compressor Clutch
Relay
RLY 12 High-Beam Relay
RLY 13 Cooling Fan K1 Relay LWE Engine

Black plate (37,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
Vehicle Care 10-37
The vehicle may not be equipped
with all of the fuses, relays, and
features shown.Mini Fuses Usage
1 Antilock Brake System Valve
2 Sunroof
5 Outside Rearview Mirror
6 AOS/ROS
7 ABS Oil
8 Regulated Voltage Control
9 Rear Wiper
10 Not Used/IBS* 11 Rear Window Defogger
13 Not Used/SAI Valve*
14 Heated Outside Rearview Mirror
15 Heated Seat Front Mini Fuses Usage
16 Fuel System Control Module 1
17 Canister Vent
18 Washer
20 Engine Control Module 5
21 Fuel System Control Module 2/
Leveling
22 Transmission Control Module 1/
DC-DC Converter
24 Engine Control Module 1
25 Coil
26 Engine Control Module 4
27 Engine Control Module 3
28 Engine Control Module 2 Mini Fuses Usage
29 Injector/ Ignition Coil
30 Engine Control Module
31 Air Conditioning Compressor Clutch
32 Transmission Control Module
33 Horn
34 Front Fog Lamps
35 Left High Beam
36 Right High Beam
J-Case Fuses Usage
1 Front Wiper
2 Antilock Brake System Pump
3 Blower
4 Run/Crank IEC

Black plate (45,1)Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S./Canada-7707487) -
2015 - crc - 10/31/14
Vehicle Care 10-45
vehicle tire engineered to
standards set by the U.S. Tire
and Rim Association.
(2) Tire Width
:The three-digit
number indicates the tire section
width in millimeters from
sidewall to sidewall.
(3) Aspect Ratio
:A two-digit
number that indicates the tire
height-to-width measurements.
For example, if the tire size
aspect ratio is 60, as shown in
item 3 of the illustration, it would
mean that the tire's sidewall is
60 percent as high as it is wide.
(4) Construction Code
:A letter
code is used to indicate the type
of ply construction in the tire.
The letter R means radial ply
construction; the letter D means
diagonal or bias ply
construction; and the letter B
means belted-bias ply
construction. (5) Rim Diameter
:Diameter of
the wheel in inches.
(6) Service Description
:These
characters represent the load
index and speed rating of the
tire. The load index represents
the load carrying capacity a tire
is certified to carry. The speed
rating is the maximum speed a
tire is certified to carry a load.
Tire Terminology and
Definitions
Air Pressure:The amount of
air inside the tire pressing
outward on each square inch of
the tire. Air pressure is
expressed in kPa (kilopascal)
or psi (pounds per square inch).
Accessory Weight
:The
combined weight of optional
accessories. Some examples of
optional accessories are automatic transmission, power
windows, power seats, and air
conditioning.
Aspect Ratio
:The relationship
of a tire's height to its width.
Belt
:A rubber coated layer of
cords between the plies and the
tread. Cords may be made from
steel or other reinforcing
materials.
Bead
:The tire bead contains
steel wires wrapped by steel
cords that hold the tire onto
the rim.
Bias Ply Tire
:A pneumatic tire
in which the plies are laid at
alternate angles less than
90 degrees to the centerline of
the tread.
Cold Tire Pressure
:The
amount of air pressure in a tire,
measured in kPa (kilopascal)
or psi (pounds per square inch)