lock CHEVROLET SUBURBAN 1996 Owners Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 1996, Model line: SUBURBAN, Model: CHEVROLET SUBURBAN 1996Pages: 486, PDF Size: 26.58 MB
Page 375 of 486

Every 50,000 Miles (83 000 km)
Automatic Transmission Service
Every 60,000 Miles (100 000 km)
Crankcase Depression Regulator Valve (CDRV) System Inspection
Engine Accessory Drive Belt Inspection
Exhaust Gas Recirculation (EGR) System Inspection
(if equipped)
Exhaust Pressure Regulator Valve Inspection
Maintenance Schedule I - Gasoline Engines With
Light Duty Emissions
The services shown in this schedule up to 60,000 miles (100 000 km) should
be performed after
60,000 miles (100 000 km) at the same intervals.
Footnotes
The California Air Resources Board has determined that the failure to
perform this maintenance item will
not nullify the emission warranty or
limit recall liability prior
to the completion of vehicle useful life. We,
however, urge that all recommended maintenance services be performed at
the indicated intervals and the maintenance be recorded.
** Drive axle service:
0 Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid level and add fluid as needed. If
driving
in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
Standard Differential - Check fluid level and add fluid as needed at
every
oil change. If driving in dusty areas or towing a trailer, drain
fluid and refill every
15,000 miles (25 000 km).
More frequent lubrication may be required for heavy-duty or off-road
use.
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Maintenance Schedule I - Gasoline Engines With
Light Duty Emissions
~~
(Continued)
0
0
Inspect spark plug wires . An Emission Control Service.
Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service.
Inspect fuel tank, cap and lines for damage or leaks . Inspect fuel cap
gasket for any damage. Replace parts as needed. An
Emission Control
Sewice.
T
DATE SERVICED BY: ACTUAL MILEAGE
-
Maintenance Schedule II - Gasoline Engines With
Light Duty
Emissions
The services shown in this schedule up to 60,000 miles ( 100 000 km) should
be performed after
60,000 miles (I 00 000 km) at the same intervals.
Footnotes
T The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty or
limit recall liability prior
to the completion of vehicle useful life. We,
however, urge that all recommended maintenance services be performed at
the indicated intervals and the maintenance be recorded.
*4: Drive axle service:
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid
level and add fluid as needed. If
driving
in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
0 Standard Differential - Check fluid level and add fluid as needed at
every engine oil change. If driving in dusty areas or towing a trailer,
drain fluid and refill every
15,000 miles (25 000 km).
0 More frequent lubrication may be required for heavy-duty or off-road
use.
7-27
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Maintenance Schedule I - Gasoline Engines Heavy
Duty Emissions
The services shown in this schedule up to 60,000 miles (100 000 km) should
be performed after
60,000 miles (100 000 km) at the same intervals.
Footnotes
** Drive axle service:
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid
level and add fluid as needed. If
driving
in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
0 Standard Differential - Check fluid level and add fluid as needed at
every engine oil change. If driving in dusty areas or towing
a trailer,
drain fluid and refill every
15,000 miles (25 00 km).
0 More frequent lubrication may be required for heavy-duty or off-road
use.
3,000 Miles (5 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-1 2" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
first).
An Emission Control Service.
0 Check
readfront axle fluid level and add fluid as needed. Check
constant velocity joints and
axle seals for leaking.**
DATE SERVICED BY ACTUAL MILEAGE
7-35
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I
Maintenance Schedule II - Gasoline Engines With
Heavy Duty Emissions I
The services shown in this schedule up to 60,000 miles (100 000 km) should
be performed after
60,000 miles ( 100 000 km) at the same intervals.
Footnotes
** Drive axle service:
0 Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid and add fluid
as needed. If
driving
in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles
(25 000 km).
0 Standard Differential - Check fluid level and add fluid as needed at
every engine oil change. If driving
in dusty areas or towing a trailer,
drain fluid and refill every 15,000 miles
(25 000 km).
0 More frequent lubrication may be required for heavy-duty or off-road
use.
6,000 Miles (10 000 km)
Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case
shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs.
Ball joints and king pin
bushings should not be lubricated unless their temperature is
10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.*:*
0 Rotate tires. See “Tire Inspection and Rotation’’ in the Index for proper
rotation pattern and additional information.
DATE SERVICED BY: ACTUAL MILEAGE
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I
Maintenance Schedule II - Gasoline Engines With
Heavy Duty Emissions
m
(Continued)
17 Check readfront axle tluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.‘k*
Inspect engine accessory drive belts (or every 24 months, whichever
occurs first).
An Etnission Control Service.
0 Inspect camshaft timing belt. An Emission Control Service.
0 Inspect spark plug wires. An Emksion Control Service. -1
0 Inspect fuel tank, lines, rails, injection assembly, cap and cap gasket.
An Emission Control Service.
I Maintenance Schedule I - Diesel Engines I
The services shown in this schedule LLP to 60,000 miles (100 000 km) should
be performed after
60,000 miles ( IO0 000 km) at the same intervals.
Footnotes
‘:: When the vehicle is operated in extreme dust and dirt conditions
(off-road), the air cleaner filter may need to be checked as
often as every
300 miles (483 km) and replaced as necessary.
‘k’k Drive axle service:
0 Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid and add fluid
as needed. If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
Standard Differential - Check fluid level and adu rlulu as neeaea at
every engine oil change. If driving in dusty areas or towing a trailer,
drain fluid and refill every
15,000 miles (25 000 km).
More frequent lubrication may be required for heavy-duty or off-road
use.
7-6 1
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The services shown in this schedule up to 60,000 miles (100 000 kin) should
be performed after 60,000 miles
( 100 000 km) at the same intervals.
Footnotes
*#: Drive axle service:
a
a
a
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid level and add fluid as needed. If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles
(25 000 km).
Standard Differential
- Check fluid level and add fluid as needed at
every engine oil change.
If driving in dusty areas or towing a trailer,
drain fluid and refill every 15,000 miles (25 000
km).
More frequent lubrication may be required for heavy-duty or off-road
use.
5,000 Miles (8 000 km)
0 Change engine oil and filter (or every 12 months. whichever occurs
first).
A12 Emission Com-d Scr-\v’w.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage. parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs.
Ball joints and king pin
bushings should not be lubricated unless their temperature
is 10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm
up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occ~~rs first).
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information. See “Tires”
in the Index.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
‘I-’’- .:, .!.
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Page 456 of 486

At Least Once a Year
Key Lock Cylinders
Lubricate the key lock cylinders with the lubricant specified in Part D.
Body Lubrication
Lubricate all fuel door, body hood and body door hinges, rear compartment
hinges, tailgate and tailgate handle pivot points, tailgate mounted spare tire
carrier pivot points, latches, locks, and folding seat hardware. Part
D tells
you what to use. More frequent lubrication may be required when exposed
to a corrosive environment.
Starter Switch
1. Before you start, be sure you have enough room around the vehicle. It
should be parked on a level surface.
2. Firmly apply both the parking brake (see “Parking Brake” in the Index
if necessary) and the regular brake.
NOTE:
Do not use the accelerator pedal, and be ready to turn off the
engine immediately
if it starts.
3. On automatic transmission vehicles, try to start the engine in each gear.
The starter should work only
in PARK (P) or NEUTRAL (N). If the
starter works
in any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N),
push the clutch down halfway and try to start the engine. The starter
should work
only when the clutch is pushed down all the way to the
floor. If the starter works when the clutch isn’t pushed all the way
down, your vehicle needs service.
7-93
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Page 457 of 486

Brake-Transmission Shift Interlock -= BTSI
1. Before you start, be sure you have enough room around the vehicle. It
should be parked on a level surface.
2. Firmly apply both the parking brake (see “Parking Brake” in the Index
if necessary).
NOTE: Be ready to apply the regular brake immediately if the vehicle
begins
to move.
3. With the engine off, turn the key to the RUN position, but don’t start the
engine. Without applying
the regular brake, try to move the shift lever
out of PARK (P) with normal effort. If the shift lever moves out of
PARK (P), your vehicle’s BTSI needs service.
Steering Column Lock
While parked, and with the parking brake set, try to turn the key to LOCK
in each shift lever position.
With an automatic transmission, the key should turn to LOCK only
when the shift lever is in PARK (P).
With a manual transmission, the key should turn to LOCK only when
the shift lever is in
REVERSE (R).
On vehicles with a key release button, try to turn the key to LOCK without
pressing the button. The
key should turn to LOCK only with the key button
depressed.
On vehicles with
a key release lever, try to turn the key to LOCK without
pressing the lever. The key should turn
to LOCK only with the key lever
depressed.
On all vehicles, the key should come
out only in LOCK.
7-94
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Page 461 of 486

USAGE FLUIDLUBRICANT
Power Steering System
GM Power Steering Fluid (GM Part
No. 10500 17 or equivalent).
Manual Transmission (RPO MG5) Synchromesh Transmission
Fluid
(GM Part No. 12345349 or
equivalent).
Automatic Transmission
.Key Lock Cylinders
Automatic Transmission Shift
Linkage
Floor Shift Linkage
Chassis Lubrication
Front Wheel Bearings
Differential, Standard, Front and
Rear Axle
Differential, Locking
Transfer Case DEXRON@-111
Automatic
Transmission Fluid.
Lubricate with Multi-Purpose
Lubricant (GM Part No. 12345 120)
or synthetic SAE 5W-30 engine oil.
Engine
oil.
Engine oil.
Chassis lubricant (GM Part
No. I2346003 or equivalent) or
lubricant meeting requirements
of
NLGI Grade 2, Category LB or
GC-LB.
Wheel bearing lubricant meeting
requirements
of NLGI Grade 2,
Category GC
or GC-LB (GM Part
No. I2346003 or equivalent).
Axle Lubricant
(GM Part
No. 105227 1) or SAE 8OW-90
GL-5 Gear Lubricant.
Axle Lubricant (GM Part
No. 1052271) or SAE 8OW-90
GL-5 Gear Lubricant.
DEXRON@-111 Automatic
Transmission Fluid.
Column Shift Lever and Propeller Chassis lubricant meeting
Shaft requirements
of NLGI Grade 2,
Category LB or GC-LB (GM Part
No. 12346003).
Windshield Washer Solvent GM Optikleen@ Washer Solvent
(GM Part No. 1051515) or
equivalent.
7-98
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Page 471 of 486

Roadside offers two levels of service to the customer, Basic Care and
Courtesy" Care:
ROADSIDE Basic Care PROVIDES
Toll-free number, 1-800-CHEV-USA
Free towing for warranty repairs
0 Basic over-the-phone technical advice
0 Available dealer services at reasonable costs
(Le., wrecker services, locksmithkey service, glass repair, etc.)
Note: Roadside
Basic Care applies to all Chevrolet/Geo vehicles regardless
of
age or miles.
ROADSIDE
Courtesy Care PROVIDES:
0 Roadside Basic Care services (as outlined above)
Plus:
FREE Non-Warranty Towing (to the closest dealer from a legal roadway)
0 FREE LocksmitWKey Service (when keys are lost on the road or
FREE Flat Tire Service (spare installed on the road)
FREE Jump Start (at home or on the road)
0 FREE Fuel Delivery ($5 of fuel delivered on the road)
locked
inside)
Note:
Courtesy Cure is available to Retail and Retail Lease Customers operating
1994 and newer Chevrolet/Geo vehicles for a period of
36 months/36,000 miles.
All Courtesy Care services must be pre-arranged by
Chevrolet Roadside or Dealer Service Management.
Basic Care and Courtesy Cure are not part of or included in the coverage provided by
the New Vehicle Limited Warranty. Chevrolet reserves the right to modify or
discontinue
Basic Care and Courtesy Cure at any time.
The Roadside Assistance Center uses companies that will provide you with
quality and priority service. When roadside services are required, our
advisors will explain any payment obligations
that may be incurred for
utilizing outside services.
For prompt assistance when calling, please have the following available to
give
to the advisor:
Vehicle Identification Number
0 License plate number
0 Vehicle color
0 Vehicle location
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