Pressure CHEVROLET SUBURBAN 1996 Service Manual

Maintenance Schedule II .- Gasoline Engines With
Heavy Duty Emissions I
(Continued)
Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information.
I DATE I ACTUALMILEAGE I SERVICED BY I
48,000 Miles (80 000 km)
0
0
0
0
0
0
Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
IO” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication
or they could be damaged.
Perform each of
the listed lubrication service items at this mileage
interval (or every 12 months, whi2hever occurs first).
Check readfront axle fluid level and add fluid
as needed. Check
constant velocity joints and axle seals for leaking.**
Inspect engine accessory drive belts (or every 24 months, whichever
occurs first).
An Emission Control Service.
Inspect camshaft timing belt. An Emission Control Service.
Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See “Engine Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Emission Control
Service.
Replace spark plugs. An Emission Control Service.
(Continued)
7-5 8
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I Maintenance Schedule I - Diesel Engines I
30,000 Miles (48 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature
is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication
or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
Drain, flush and refill the cooling system with new coolant (or every 24
months, whichever occurs first). See "Engine Coolant" in the Index for
what to use.
An Emission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of the radiator and air
conditioning condenser. Wash
the radiator neck. To ensure proper
operation, pressure test the radiator and cap.
0 Replace air cleaner filter. Replace filter more often under dusty
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
0 Replace fuel filter. Replace filter sooner if it is clogged.?
0 Inspect shields and underhood insulation for damage or looseness.
conditions.
An Emission Control Service. 'k
bearings (or
at each brake relining, whichever occurs first).
Adjust or replace as required.
This is a Noise Emission Control
Service. Applicable only to vehicles
sold in the United States.
(Continued)
7-69
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Maintenance Schedule I - Diesel Engines
60,000 Miles (100 000 km)
0
0
0
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval
(or every 12 months, whichever occurs first).
Drain, flush and refill the cooling system
with new coolant (or every 24
months, whichever occurs first). See "Engine Coolant'' in the Index for
what to use. An Emission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of
the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service. *
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Check the crankcase depression regulator valve system for any worn,
plugged or collapsed hoses, See service manual.
An Emission Control
Service.
Replace fuel filter. Replace filter sooner if it is clogged.?
Check
the EGR System (if equipped) (except Code F engine) as
described in the service manual. An Emission Control Service.
(Continued)
7-78
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I Maintenance Schedule I - Diesel Engines
I7 Inspect accessory drive (serpentine) belt for cracks, fraying and wear
and check belt for proper tension. Adjust or replace belt as needed.
An
Emission Control Service.
0 Inspect shields and underhood insulation for damage or looseness.
Adjust or replace as required.
This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.
0 Check the air intake system installation to assure that gaskets are
properly sealed and
that all hose connections, fasteners and other
components are tight. Also check to be sure that
the air cleaner housing
is properly seated, the cover
fits tightly and the wing nuts are tight.
Tighten connections and fasteners or replace damaged parts as
necessary.
This is a Noise Emission Control Service. Applicable only
to vehicles sold in the United States.
[J If your engine has a thermostatically controlled cooling fan, inspect all
hoses
and ducts for proper hook-up (or every 12 months, whichever
occurs first). Be sure the valve works properly.
This is a Noise
Emission Control Service. Applicable only
to vehicles sold in the
United States.
0 Check the exhaust pressure regulator valve for proper operation;
correct any binding. Inspect hoses for cracks, chafing or decay. Replace
parts as needed.
An Emission Control Service.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
7-79
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(Continued)
0 Rotate tires. See “Tire Inspection and Rotation’’ in the Index for proper
rotation pattern and additional information.
See “Tires” in the Index.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
DATE SERVICED BY: ACTUAL MILEAGE I I
30,000 Miles (48 000 km)
17 Change engine oil and filter (or every 3 months, whichever occurs
17 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
first).
An Emission Control Service.
0 Drain, flush
and refill the cooling system with new coolant (or every 24
months, whichever occurs first). See “Engine Coolant” in the Index for
what to
use. An Emission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all
hose clamps (except constant tension clamps).
Remove debris and clean the outside
of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
(Continued)
7-84
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(Continued)
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information. See “Tires” in the Index.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
0 Drain, flush and refill the cooling system with new coolant (or every 24
months, whichever occurs first). See “Engine Coolant” in the Index for
what to use.
An Emission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of
the radiator and air
conditioning condenser. Wash
the radiator neck. To ensure proper
operation, pressure test
the radiator and cap.
first).
An Emission Control
Service.
(Continued)
7-90
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I Maintenance Schedule II - Diesel Engines
(Continued)
0 Replace air cleaner filter. An Emission Control Service.
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
0 Check the crankcase depression regulator valve system for any worn,
plugged or collapsed hoses. See service manual.
An Emission Control
Service.
0 Replace fuel filter. Replace filter sooner if it is clogged.?
0 Check the EGR System (if equipped) (except Code F engine) as
described in the service manual. An Emission Control Service.
0 Inspect accessory drive (serpentine) belt for cracks, fraying and wear
and check belt for proper tension. Adjust or replace belt as needed.
An
Emission Control Service.
0 Inspect shields and underhood insulation for damage or looseness.
Adjust or replace
as required. This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.
0 Check the air intake system installation to assure that gaskets are
properly sealed and
that all hose connections, fasteners and other
components are tight.
Also check to be sure that the air cleaner housing
is properly seated, the cover fits tightly and the wing nuts are tight.
Tighten connections and fasteners or replace damaged parts as
necessary.
This is a Noise Emission Control Service. Applicable only
to vehicles sold in the United States.
0 If your engine has a thermostatically controlled cooling fan, inspect all
hoses and ducts for proper hook-up (or every
12 months, whichever
occurs first). Be sure the valve works properly.
This is a Noise
Emission Control Service. Applicable only to vehicles sold in t\
he
United States.
0 Check the exhaust pressure regulator valve for proper operation;
correct any binding. Inspect hoses for cracks, chafing
or decay. Replace
parts
as needed. An Emission Control Service.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
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Part B: Owner Checks and Services
Listed below are owner checks and services which should be performed at
the intervals specified to help ensure the safety, dependability and emission
control performance
of your vehicle.
Be sure any necessary repairs are completed at once. Whenever any fluids
or lubricants are added
to your vehicle, make sure they are the proper ones,
as shown in Part
D.
At Each Fuel Fill
It is important for you or u service station attendant to perjorm these
underhood checks at each fuel
fill.
Engine Oil Level
Check the engine oil level and add the proper oil if necessary. See “Engine
Oil” in the Index for further details.
Engine Coolant Level
Check the engine coolant level and add the proper coolant mix if necessary.
See “Coolant”
in the Index for further details.
Windshield Washer Fluid Level
Check the windshield washer fluid level in the windshield washer tank and
add the proper fluid
if necessary. See “Windshield Washer Fluid” in the
Index for further details.
At Least Once a Month
lire Inflation
Check tire inflation. Make sure tires are inflated to the pressures specified
on the Certificationire label which is located on the rear edge
of the
driver’s door or
on the incomplete vehicle document in the cab. See “Tires”
in the Index for further details.
Cassette Deck
Clean cassette deck. Cleaning should be done every 50 hours of tape play.
See “Audio Systems” in the Index for further details.
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Parking Brake and Automatic Transmission PARK (P)
Mechanism Check
Park on a fairly steep hill, with the vehicle facing downhill. Keeping your
foot on the regular brake, set the parking brake.
0 To check the parking brake: With the engine running and transmission
in NEUTRAL
(N), slowly remove foot pressure from the regular brake
pedal.
Do this until the vehicle is held by the parking brake only.
0 To check the PARK (P) mechanism’s holding ability: Shift to PARK
(P). Then release all brakes.
Lap and Shoulder Belts Condition and Operation
Inspect belt system, including: webbing, buckles, latch plates, retractors,
guide
loops and anchors. Have a belt assembly replaced if the webbing has
been cut or otherwise damaged.
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G
Gages Engine Coolant Temperature Gage
................................
FuelGage ...................................................
Oil Pressure Gage .............................................
Speedometer .................................................
Tachometer ..................................................
Tamper Resistant Odometer .....................................
Trip Odometer ................................................
Voltmeter ....................................................
2-79
2-78
2-80
2-68
2-69
2-68
2-68
2-81
Halogen Bulbs (See “Bulb Replacement”)
Hazard Warning Flashers
........................................... 5-1
Head Restraints (See “Seats”)
Headlamps and Vehicle Lighting
.................................... 2-48
Replacement (See “Bulb Replacement”)
High Beam Indicator Light (See “Lights”)
High-LowBeamChanger
...................................... 2-38
Reminder .................................................... 2-46
Heatercontrols .................................................. 3-1
RearHeater ................................................... 3-5
Heater/Air Conditioning Controls .................................... 3-2
Rear Air Conditioning ........................................... 3-4
Refrigerant Capacity ........................................... 6-79
Highway Hypnosis (See “Driving-Highway Hypnosis”)
Hitches (See “Towing-Hitches”)
Hood Checking Under, Hood Release
.................................. 6-13
Horn .......................................................... 2-38
Hydraulicclutch ................................................ 6-30
Howtocheck ................................................ 6-31
When to Check and What to Use ................................. 6-31
Hydroplaning (See “Driving in the Rain”)
If You’re Stuck in Sand. Mud. Ice. or Snow ........................... 5-41
Ignitionswitch .................................................. 2-12
Inflation-Tire Pressure (See “Tires”)
Instrument Cluster
............................................... 2-67
Instrumentpanel ................................................ 2-67
Jacking Equipment Storage ................................... 5.26. 5-40
Jump Starting .................................................... 5-2
.
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