Service CHEVROLET SUBURBAN 2003 9.G Workshop Manual

To reinstall the lower air dam do the following:
1. Line up each push-pin
with its intended
retainer and push the
washer portion of
the push-pin towards
the retainer until it locks
into place.
2. Push the ¯at end of the
push-pin towards the
retainer until it
locks into place,
making sure each is
secure.Before You Go Off-Roading
There are some things to do before you go out. For
example, be sure to have all necessary maintenance
and service work done. Check to make sure all
underbody shields (if so equipped) are properly
attached. Be sure you read all the information about
your four-wheel-drive vehicle in this manual. Is
there enough fuel? Is the spare tire fully in¯ated? Are
the ¯uid levels up where they should be? What are the
local laws that apply to off-roading where you'll be
driving? If you don't know, you should check with law
enforcement people in the area. Will you be on
someone's private land? If so, be sure to get the
necessary permission.
4-25

After Off-Road Driving
Remove any brush or debris that has collected on the
underbody, chassis or under the hood. These
accumulations can be a ®re hazard.
After operation in mud or sand, have the brake linings
cleaned and checked. These substances can cause
glazing and uneven braking. Check the body structure,
steering, suspension, wheels, tires and exhaust
system for damage. Also, check the fuel lines and
cooling system for any leakage.
Your vehicle will require more frequent service due to
off-road use. Refer to the Maintenance Schedule
for additional information.
Driving at Night
Night driving is more dangerous than day driving. One
reason is that some drivers are likely to be impaired Ð by
alcohol or drugs, with night vision problems, or by fatigue.
Here are some tips on night driving.
·Drive defensively.
·Don't drink and drive.
·Adjust your inside rearview mirror to reduce the
glare from headlamps behind you.
4-40

Just before you leave the lane, glance quickly over your
shoulder to make sure there isn't another vehicle in
your ªblindº spot.
Once you are moving on the freeway, make certain you
allow a reasonable following distance. Expect to move
slightly slower at night.
When you want to leave the freeway, move to the
proper lane well in advance. If you miss your exit, do
not, under any circumstances, stop and back up. Drive
on to the next exit.
The exit ramp can be curved, sometimes quite sharply.
The exit speed is usually posted.
Reduce your speed according to your speedometer, not
to your sense of motion. After driving for any distance
at higher speeds, you may tend to think you are
going slower than you actually are.
Before Leaving on a Long Trip
Make sure you're ready. Try to be well rested. If you
must start when you're not fresh Ð such as after a day's
work Ð don't plan to make too many miles that ®rst
part of the journey. Wear comfortable clothing and shoes
you can easily drive in.Is your vehicle ready for a long trip? If you keep it
serviced and maintained, it's ready to go. If it needs
service, have it done before starting out. Of course,
you'll ®nd experienced and able service experts in
GM dealerships all across North America. They'll be
ready and willing to help if you need it.
Here are some things you can check before a trip:
·Windshield Washer Fluid:Is the reservoir full? Are
all windows clean inside and outside?
·Wiper Blades:Are they in good shape?
·Fuel, Engine Oil, Other Fluids:Have you checked
all levels?
·Lamps:Are they all working? Are the lenses clean?
·Tires:They are vitally important to a safe,
trouble-free trip. Is the tread good enough for
long-distance driving? Are the tires all in¯ated to the
recommended pressure?
·Weather Forecasts:What's the weather outlook
along your route? Should you delay your trip a
short time to avoid a major storm system?
·Maps:Do you have up-to-date maps?
4-47

Highway Hypnosis
Is there actually such a condition as ªhighway hypnosisº?
Or is it just plain falling asleep at the wheel? Call it
highway hypnosis, lack of awareness, or whatever.
There is something about an easy stretch of road with the
same scenery, along with the hum of the tires on the
road, the drone of the engine, and the rush of the wind
against the vehicle that can make you sleepy. Don't let it
happen to you! If it does, your vehicle can leave the road
in
less than a second,and you could crash and be
injured.
What can you do about highway hypnosis? First, be
aware that it can happen.Then here are some tips:
·Make sure your vehicle is well ventilated, with a
comfortably cool interior.
·Keep your eyes moving. Scan the road ahead and
to the sides. Check your mirrors and your
instruments frequently.
·If you get sleepy, pull off the road into a rest,
service or parking area and take a nap, get some
exercise, or both. For safety, treat drowsiness
on the highway as an emergency.
4-48

Towing
Towing Your Vehicle
Consult your dealer or a professional towing service if
you need to have your disabled vehicle towed. See
Roadside Assistance Program on page 7-6.
If you want to tow your vehicle behind another vehicle
for recreational purposes (such as behind a motorhome),
see ªRecreational Vehicle Towingº following.
Recreational Vehicle Towing
Recreational vehicle towing means towing your vehicle
behind another vehicle ± such as behind a motorhome.
The two most common types of recreational vehicle
towing are known as ªdinghy towingº (towing your vehicle
with all four wheels on the ground) and ªdolly towingº
(towing your vehicle with two wheels on the ground and
two wheels up on a device known as a ªdollyº).With the proper preparation and equipment, many
vehicles can be towed in these ways. See
Dinghy
TowingandDolly Towing, following.
Here are some important things to consider before you
do recreational vehicle towing:
·What's the towing capacity of the towing vehicle?
Be sure you read the tow vehicle manufacturer's
recommendations.
·How far will you tow? Some vehicles have
restrictions on how far and how long they can tow.
·Do you have the proper towing equipment?
See your dealer or trailering professional for
additional advice and equipment recommendations.
·Is your vehicle ready to be towed? Just as you
would prepare your vehicle for a long trip, you'll
want to make sure your vehicle is prepared to be
towed. See
Before Leaving on a Long Trip on
page 4-47.
4-59

When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
·start your engine,
·shift into a gear, and
·release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you're
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission ¯uid (don't over®ll),
engine oil, axle lubricant, belts, cooling system and brake
system. Each of these is covered in this manual, and the
Index will help you ®nd them quickly. If you're trailering,
it's a good idea to review these sections before you start
your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
Your vehicle is equipped with the following wiring
harnesses for towing a trailer.
4-77

Heavy-Duty Trailer Wiring Harness
Package
Your vehicle is equipped with the seven-wire trailer
towing harness. This harness with a seven-pin universal
trailer connector is attached to a bracket on the hitch
platform.The seven-wire harness contains the following trailer
circuits:
·Yellow: Left Stop/Turn Signal
·Dark Green: Right Stop/Turn Signal
·Brown: Taillamps
·White: Ground
·Light Green: Back-up Lamps
·Red: Battery Feed
·Dark Blue: Trailer Brake
If your trailer is equipped with electronic brakes, you
can get a jumper harness (electric trailer brake control)
with a trailer battery feed fuse from your dealer. This
harness and fuse should be installed by your dealer or a
quali®ed service center.
If you need to tow a light-duty trailer with a standard
four-way round pin connector, you can also get an
adapter.
4-79

Instrument Panel Jumper Wiring Harness
This harness is included with your vehicle as part of the
heavy-duty trailer wiring package.
This harness is for an electric brake controller and
includes a trailer battery feed fuse. It should be installed
by your dealer or a quali®ed service center.
This harness is new for your vehicle, and you will not be
able to use a harness from an earlier model year.
Four-Wire Harness Adapter
This adapter is included
with your vehicle as part of
the heavy-duty trailer
wiring package.
Use this adapter to connect a standard four-way round
pin connector to the seven-wire harness on your
vehicle.
4-80

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside
of Your Vehicle...........................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-5
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuel E-85 (85% Ethanol).................................5-7
Fuels in Foreign Countries...............................5-8
Filling Your Tank............................................5-9
Filling a Portable Fuel Container.....................5-11
Checking Things Under
the Hood....................................................5-12
Hood Release..............................................5-12
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-18
Engine Air Cleaner/Filter................................5-23
Automatic Transmission Fluid.........................5-26
Engine Coolant.............................................5-29
Coolant Surge Tank Pressure Cap..................5-32
Engine Overheating.......................................5-33Cooling System............................................5-36
Engine Fan Noise.........................................5-42
Power Steering Fluid.....................................5-43
Windshield Washer Fluid................................5-44
Brakes........................................................5-45
Battery........................................................5-48
Jump Starting...............................................5-49
All-Wheel Drive..............................................5-55
Rear Axle.......................................................5-56
Four-Wheel Drive............................................5-57
Front Axle......................................................5-58
Bulb Replacement..........................................5-59
Halogen Bulbs..............................................5-59
Headlamps..................................................5-60
Front Turn Signal, Sidemarker and Daytime
Running Lamps.........................................5-61
Side Identi®cation Marker Lamps.....................5-62
Roof Marker Lamps......................................5-62
Taillamps.....................................................5-64
Replacement Bulbs.......................................5-66
Windshield Wiper Blade Replacement..............5-66
Section 5 Service and Appearance Care
5-1

Tires..............................................................5-67
In¯ation Ð Tire Pressure...............................5-68
Tire Inspection and Rotation...........................5-69
When It Is Time for New Tires.......................5-70
Buying New Tires.........................................5-71
Uniform Tire Quality Grading..........................5-72
Wheel Alignment and Tire Balance..................5-74
Wheel Replacement......................................5-74
Tire Chains..................................................5-76
If a Tire Goes Flat........................................5-76
Changing a Flat Tire.....................................5-77
Spare Tire...................................................5-98
Appearance Care............................................5-99
Cleaning the Inside of Your Vehicle.................5-99
Care of Safety Belts....................................5-102
Weatherstrips.............................................5-102
Cleaning the Outside of Your Vehicle.............5-102
Sheet Metal Damage...................................5-104Finish Damage...........................................5-104
Underbody Maintenance...............................5-105
Chemical Paint Spotting...............................5-105
Vehicle Care/Appearance Materials................5-105
Vehicle Identi®cation.....................................5-107
Vehicle Identi®cation Number (VIN)................5-107
Service Parts Identi®cation Label...................5-107
Electrical System..........................................5-108
Add-On Electrical Equipment.........................5-108
Windshield Wiper Fuses...............................5-108
Power Windows and Other Power Options......5-108
Fuses and Circuit Breakers..........................5-109
Capacities and Speci®cations........................5-118
Capacities and Speci®cations........................5-118
Normal Maintenance Replacement Parts.........5-121
Normal Maintenance Replacement Parts.........5-121
Section 5 Service and Appearance Care
5-2