ECU CHEVROLET SUBURBAN 2004 9.G Workshop Manual

Coolant Surge Tank Pressure Cap
SeeEngine Compartment
Overview on page 5-14for
more information on
location.
The coolant surge tank pressure cap must be fully
installed on the coolant surge tank.
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
Engine Overheating
You will nd a coolant temperature gage on your
vehicle’s instrument panel. SeeEngine Coolant
Temperature Gage on page 3-47. In addition, you will
nd an ENGINE OVERHEATED, and a REDUCED
ENGINE POWER message in the DIC on the instrument
panel. SeeDriver Information Center (DIC) on
page 3-56.
Overheated Engine Protection
Operating Mode (V8 Engines Only)
If an overheated engine condition exists and the
REDUCED ENGINE POWER message is displayed, an
overheat protection mode which alternates ring
groups of cylinders helps prevent engine damage. In
this mode, you will notice a loss in power and engine
performance. This operating mode allows your vehicle to
be driven to a safe place in an emergency. Driving
extended miles (km) and/or towing a trailer in the
overheat protection mode should be avoided.
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any
repair. The engine oil will be severely degraded.
Repair the cause of coolant loss, change the oil and
reset the oil life system. SeeEngine Oil on page 5-17.
5-29

10. Set all four tires to the recommended air pressure
level as indicated on the Certication/Tire label or
the Tire and Loading Information label.
11. Put the valve caps back on the valve stems
The spare tire does not have a TPM sensor. If you
replace one of the road tires with the spare, the CHECK
TIRE PRESSURE message will be displayed on the DIC
screen. This message should go off once you re-install
the road tire containing the TPM sensor. The SVC TIRE
MONITOR message is displayed when the TPM system
is malfunctioning. One or more missing or inoperable
TPM sensors will cause the service tire monitor message
to be displayed. See your dealer for service.
Federal Communications Commission and
Industry and Science Canada
The TPM system operates on a radio frequency subject
to Federal Communications Commission (FCC) Rules
and with Industry and Science Canada.
This device complies with Part 15 of the FCC Rules
and with RSS-210 of Industry and Science Canada.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received
including interference that may cause undesired
operation of the device.Changes or modications to this system by other than
an authorized service facility could void authorization to
use this equipment.
Tire Inspection and Rotation
Tires should be rotated every 5,000 to 8,000 miles
(8 000 to 13 000 km).
Any time you notice unusual wear, rotate your tires as
soon as possible and check wheel alignment. Also
check for damaged tires or wheels. SeeWhen It Is Time
for New Tires on page 5-74andWheel Replacement
on page 5-77for more information.
Make sure the spare tire is stored securely. Push, pull,
and then try to rotate or turn the tire. If it moves, use the
ratchet/wheel wrench to tighten the cable. SeeChanging
a Flat Tire on page 5-80.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The rst rotation
is the most important. SeeScheduled Maintenance
on page 6-4.
5-72

Tire Chains
{CAUTION:
If your vehicle has P265/75R16, LT265/75R16,
P265/70R16 or P265/70R17 size tires, don’t use
tire chains. They can damage your vehicle
because there’s not enough clearance. Tire
chains used on a vehicle without the proper
amount of clearance can cause damage to the
brakes, suspension or other vehicle parts.
The area damaged by the tire chains could
cause you to lose control of your vehicle and
you or others may be injured in a crash.
Use another type of traction device only
if its manufacturer recommends it for use on
your vehicle and tire size combination and
road conditions. Follow that manufacturer’s
instructions. To help avoid damage to your
CAUTION: (Continued)
CAUTION: (Continued)
vehicle, drive slowly, readjust or remove the
device if it’s contacting your vehicle, and don’t
spin your wheels.
If you do nd traction devices that will t,
install them on the rear tires.
Notice:If you have a tire size other than P265/75R16,
LT265/75R16, P265/70R16 or P265/70R17 use tire
chains only where legal and only when you must.
Use chains that are the proper size for your tires.
Install them on the rear tires only.
Don’t use chains on the front tires.
Tighten them as tightly as possible with the ends
securely fastened. Drive slowly and follow the chain
manufacturer’s instructions. If you can hear the
chains contacting your vehicle, stop and retighten
them. If the contact continues, slow down until
it stops. Driving too fast or spinning the wheels
with chains on will damage your vehicle.
5-79

4. Insert the hoist end (F)
through the hole (G)
in the rear bumper and
into the hoist shaft.
5. Raise the tire part way upward. Make sure the
retainer is seated in the wheel opening.
6. Raise the tire fully against the underside of the
vehicle by turning the wheel wrench clockwise
until you hear two clicks or feel it skip twice. You
cannot overtighten the cable.A. Push and Pull B. Turn Tire
7. Make sure the tire is stored securely. Push, pull,
and then try to turn the tire. If the tire moves, use
the wheel wrench to tighten the cable. Reinstall the
spare tire lock (if equipped).
5-94

To store the tools, follow these procedures:
For Tahoe, do the following:
1. Put the tool kit, with the jack tools and gloves, in
the tool bag and place in the retaining clip above
the jack.
2. Tighten down with the wing nut.
3. Then, assemble wheel chocks and bottle jack
together with the wing nut and retaining hook.
4. Position behind the jack storage cover in the left
rear side panel and tighten, adjusting clockwise
until the jack is secured tight in the mounting
bracket. Be sure to position the holes in the base
of the jack onto the pin in the mounting bracket.
For Suburban, do the following:
1. Return the tool kit (jack tools and gloves) to the
tool bag.
2. Assemble wheel chocks and jack together with the
wing nut and retaining hook.
3. Position under the jack storage tray in the left rear
side panel below the wheelbase and tighten,
adjusting clockwise until the jack is secured tight in
the mounting bracket. Be sure to position the holes
in the base of the jack onto the pin in the mounting
bracket.4. Use the retaining clip to fasten the tool kit on the stud
in the storage compartment in the rear left trim panel
and turn the wing nut clockwise to secure.
5. Return the storage tray.
A. Tool Kit with Jack Tools
B. Retaining Bracket
and Wing Nut
C. Wing Nut Holding
Tire BlocksD. Tire Blocks
E. Jack Tahoe (Rear Access Panel)
5-95

7. Place the bottom edge of the jack on the wheel
blocks, separating them so that the jack is
balanced securely.
8. Attach the jack handle, extension, and wheel
wrench to the jack and place it (with the wheel
blocks) under the vehicle towards the front of the
rear bumper. Position the center lift point of the jack
under the center of the spare tire.
9. Turn the wrench clockwise to raise the jack until it
lifts the end tting.
10. Continue raising the jack until the spare tire stops
moving upward and is held rmly in place. The
secondary latch has released and the spare tire is
balancing on the jack.
5-98

Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-13.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-17for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. SeeEngine
Coolant on page 5-26for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer tank and add the proper uid if necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your tires and make sure tires are
inated to the correct pressures. Do not forget to check
your spare tire. SeeTires on page 5-61for further
details. Check to make sure the spare tire is stored
securely. Push, pull and then try to rotate or turn
the spare tire. If it moves, tighten it. SeeChanging a
Flat Tire on page 5-80.
6-10

Roadside Assistance Program
Security While You Travel
1-800-CHEV-USA (243-8872)
As the proud owner of a new Chevrolet vehicle, you are
automatically enrolled in the Chevrolet Roadside
Assistance program. This value-added service is
intended to provide you with peace of mind as you drive
in the city or travel the open road. Chevrolet’s Roadside
Assistance toll-free number is staffed by courteous
and capable Roadside Assistance Representatives who
are available 24 hours a day, 365 days a year.
We will provide the following services during the
Bumper-to-Bumper warranty period, at no expense
to you:
Fuel Delivery:Delivery of enough fuel
($5 maximum) for the customer to get to the
nearest service station.
Lock-out Service (identication required):
Replacement keys or locksmith service will
be covered at no charge if you are unable to gain
entry into your vehicle. Delivery of the replacement
key will be covered within 10 miles.
Emergency Tow:Tow to the nearest dealership for
warranty service or in the event of a
vehicle-disabling accident. Assistance when the
vehicle is mired in sand, mud or snow.
Flat Tire Change:Installation of a spare tire will be
covered at no charge. (The customer is responsible
for the repair or replacement of the tire if not
covered by a warrantable failure.)
Jump Start:No-start occurrences which require a
battery jump start will be covered at no charge.
Dealer Locator Service
In many instances, mechanical failures are covered
under Chevrolet’s Bumper-to-Bumper warranty.
However, when other services are utilized, our Roadside
Assistance Representatives will explain any payment
obligations you might incur.
For prompt and efficient assistance when calling, please
provide the following to the Roadside Assistance
Representative:
Your name, home address, and home telephone
number
Telephone number of your location
Location of the vehicle
Model, year, color, and license plate number
Mileage, Vehicle Identication Number and delivery
date of the vehicle
Description of the problem
7-6

While we hope you never have the occasion to use our
service, it is added security while traveling for you
and your family. Remember, we are only a phone call
away. Chevrolet Roadside Assistance:
1-800-CHEV-USA (1-800-234-8872), text telephone
(TTY) users, call 1-888-889-2438.
Chevrolet reserves the right to limit services or
reimbursement to an owner or driver when, in
Chevrolet’s judgement, the claims become excessive in
frequency or type of occurrence.
Roadside Assistance is not part of or included in the
coverage provided by the New Vehicle Limited Warranty.
Chevrolet reserves the right to make any changes or
discontinue the Roadside Assistance program at
any time without notication.
Canadian Roadside Assistance
Vehicles purchased in Canada have an extensive
roadside assistance program accessible from anywhere
in Canada or the United States. Please refer to the
Warranty and Owner Assistance Information book.
Courtesy Transportation
Chevrolet has always exemplied quality and value in
its offering of motor vehicles. To enhance your
ownership experience, we and our participating dealers
are proud to offer Courtesy Transportation, a customer
support program for new vehicles.
The Courtesy Transportation program is offered to retail
purchase/lease customers in conjunction with the
Bumper-to-Bumper coverage provided by the New
Vehicle Limited Warranty. Several transportation options
are available when warranty repairs are required.
This will reduce your inconvenience during warranty
repairs.
Plan Ahead When Possible
When your vehicle requires warranty service, you
should contact your dealer and request an appointment.
By scheduling a service appointment and advising
your service consultant of your transportation needs,
your dealer can help minimize your inconvenience.
7-7

Bulb Replacement (cont.)
Replacement Bulbs......................................5-60
Roof Marker Lamps.....................................5-57
Side Identication Marker Lamps...................5-57
Taillamps....................................................5-59
Buying New Tires...........................................5-74
C
California Fuel.................................................. 5-6
Canada – Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Specications..........................5-118
Car Washes for QUADRASTEER™
Equipped Vehicles.......................................4-19
Carbon Monoxide...................2-14, 2-43, 4-48, 4-65
Care of
Safety Belts..............................................5-103
Your Cassette Tape Player..........................3-137
Your CD and DVD Player...........................3-138
Your CDs and DVDs..................................3-138
Cargo Cover..................................................2-65
Cargo Tie Downs............................................2-65
Cassette Tape Messages...............................3-104
CD Adapter Kits............................................3-104
CD Messages.............................3-92, 3-107, 3-122Center Console Storage Area...........................2-63
Center Instrument Panel Fuse Block................5-112
Center Passenger Position, Safety Belts.............1-40
Chains, Tires..................................................5-79
CHANGE ENGINE OIL....................................3-69
Check
Engine Light...............................................3-50
Check Engine Light.........................................3-50
CHECK OIL LEVEL.........................................3-70
CHECK TIRE PRESSURE...............................3-70
CHECK WASHER FLUID.................................3-70
Checking Brake Fluid......................................5-41
Checking Coolant............................................5-28
Checking Engine Oil........................................5-17
Checking Things Under the Hood......................5-12
Chemical Paint Spotting.................................5-107
Child Restraints
Child Restraint Systems...............................1-54
Infants and Young Children...........................1-50
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-62
Older Children.............................................1-48
Securing a Child Restraint Designed
for the LATCH System..............................1-64
Securing a Child Restraint in a Center
Rear Seat Position...................................1-67
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-64
3