engine CHEVROLET TRACKER 1993 Owners Manual

Maintenance Schedule
Section C: Periodic Maintenance Inspections
Listed below are inspections and services which should be
performed at least twice a year (for instance, each spring or
fall). You should let your
GM dealer’s service department or
other qualified service center do these
jobs. Make sure
any necessary repairs are completed at once.
CHECK
I OR SERVICE WHAT TO DO
Steering, Suspension,
and Front-Wheel-Drive
Axle Boot and Seal
Inspection
Exhaust System
Inspection
Throttle Linkage
Inspection
Rear Axle (All) and
Front Axle
(Four-wheel Drive)
Service ~ Inspect front and rear suspension and steering system for damaged, loose or missing parts, signs
of wear or lack of lubrication. On vehicles equipped with power steering, inspect power steering,
lines and hoses for proper hookup, binding, leaks, cracks, chafing, etc. On vehicles equipped
with manual steering, check
for seal leakage. Clean and then inspect drive axle boot seals for
damage, tears or leakage. Replace seals
if necessary.
Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken,
damaged, missing,
or out-of-position parts as well as open seams, holes, loose connections, or
other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes
into the vehicle. See “Engine Exhaust’’
in the Index.
Inspect the throttle linkage for interference or binding, and for damaged or missing parts.
Replace parts as needed. Check accelerator pedal for smooth operation and even pedal effort.
Check the gear lubricant level and add if needed. See “Rear Axle’’ and ‘‘Four-wheel Drive’’
in
the Index. A fluid loss may indicate a problem. Check the system(s), and repair the system(s) if
needed. Refer to “Scheduled Maintenance Services,” earlier in this part, to determine when to
change
the lubricant.
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Maintenance Schedule
Section D: Recommended Fluids and Lubricants
Note: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM dealer.
USAGE
Engine Oil
Engine Coolant
Hydraulic Brake
System
Parking Brake Guides
Power Steering System
Automatic Transmission
Wheel Bearings
FLUID/LUBRICANT
GM Goodwrench Motor Oil or equivalent for API service SG Energy Conserving I1 oils of the
recommended viscosity. The SG designation may be shown alone or in combination with others,
such as
SG/CC, SG/CD, or SF, SG, CC, etc. To determine proper viscosity for your vehicle’s
engine, see
‘ ‘Engine Oil” in the Index.
50/50 mixture of water (preferably distilled) and good quality ethylene glycol base antifreeze
(GM Part
No. 1052753) conforming to GM Specification 6038M or approved recycled coolant
conforming to GM Specification 6038M.
Delco-Supreme 1
l@ Brake Fluid (GM Part No. 1052535) or equivalent DOT-3 brake fluid.
~~
Chassis lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB (GM Part No.
1052497 or equivalent).
DEXRONB-I1 Automatic Transmission Fluid (GM Part
No. 1051855) or equivalent.
DEXRON*-I1 Automatic Transmission Fluid (GM Part
No. 1051855) or equivalent.
3.
-
-
305 9 -
Wheel bearing grease meeting requirements of NLGI Grade 2, Category GC or GC-LB (GM Part
No. 105 1344 or equivalent).
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Maintenance Schedule
Section D: Recommended Fluids and Lubricants (Cont.)
USAGE FLUID/LUBRICANT
I Manual Transmission I SAE 75W-90 GL-4 (GM Part No. 12345871 Castrol@ Syntorq GL-4 or equivalent). I
Manual Transmission Chassis lubricant meeting requirements of NLGT Grade 2, Category LB or GC-LB (GM Part No.
Shift Linkage 1052497 or equivalent).
Key Lock Cylinders Lubricate with Multi-Purpose Lubricant (GM Part
No. 12345120) or synthetic SAE 5W-30 engine oil
or silicone lubricant (GM Part No. 1052276 or 1052277).
Automatic Transmission Engine oil.
Shift Linkage
Clutch Linkage Pivot Lithium base grease.
Points
Floor Shift Linkage Engine oil.
~~ ~ ~ ~~~
Chassis Lubrication Chassis lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB (GM Part No.
Windshield Washer Sol- GM Optikleen@ Washer Solvent (GM Part No. 1051515) or equivalent.
vent
Rear Axle (All)
SAE 75W-90 GL-5 Hypoid Gear Lubricant (GM Part No. 12345977).
Front Axle (Four-wheel
Drive) 1052497
or equivalent).
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USAGE
Transfer Case (Four-wheel Drive)
Hood Latch Assembly
a. Pivots and Spring
b. Release Pawl
Anchor
Hood, Door,
and
Liftgate Hinges, Rear Folding Seat,
Fuel Door
Hinge, Rear Compart-
ment Lid Hinges
Weatherstrips Constant Velocity
Universal Joint
FLUID/LUBRICANT
SAE 75W-90, GL-4 gear lubricant (GM Part No. 12345871).
a. Engine oil.
b. Chassis lubricant meeting requirements
of NLGI Grade 2, Category LB or GC-LB
(GM Part No.
1052497 or equivalent).
Engine oil.
Dielectric Silicone Grease (GM Part
No. 12345579) or equivalent.
Chassis lubricant meeting requirements
of NLGI Grade 2, Category LB or GC-LB (GM Part No.
1052497 or equivalent).
See “Replacement Parts” in the Index for recommended replacement filters, valves and spark plugs.
307
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Customer Assistance Information
1993 CHEVROLET/GEO SERVICE PUBLICATIONS ORDERING INFORMATION
The following publications covering the operation and servicing of your vehicle can be purchased by filling out the Service Publications Order Form
in this book and mailing it with your check, money order or credit card information to Helm. Incormrated (address listed below).
CURRENT PUBLICATIONS FOR 1993 GEO TRACKER
PRODUCT SERVICE PUBLICATIONS
Product Service Publications (PSP’s), are bulletins, lettersand articles
published for trained dealer service personnel. See Service Publica-
tions listed previously in this section.
A cumulative index is published quarterly during the current model
year. The indexes list all PSP’s published by Chevrolet in the model year.
PSP Index and Summaries
Year Form Number Price
1992 PSPI-92 .............................. Free
1991 PSPI-91..
.............................. Free
1990 PSPI-90
............................... Free
NOTE: Form Numbers for individual Product Service Publications may
be found in the PSP Index. Prices are $4.00 for the first PSP and $2.00
for each additional PSP on the same order.
PSP Bound Bulletin Book (Complete Year Bulletins)
Year Description Form Number Price
1991 All PSP’S .................... PSP-91-4 40.00
1990 All PSP’S
.................... PSP-90-4 40.00
For subscription information call Helm, Incorporated.
SERVICE MANUALS
Service Manuals have the diagnosis, repair and overhaul information
on engines, transmission, axle, suspension, brakes, electrical, steer-
ing, body, etc.
Model rorm Number Price
1993 Geo Tracker
.................. ST-377-93 $43.00
‘Please specify special body or engine types on order form. Write
information in the Form Number column. For example: Turbo,
Convertible.
OWNER’S INFORMATION
Owner publications are written directly for owners and intended to pro-
vide basic operational information about the vehicle. The Owner’s
Manual includes the Maintenance Schedule for all models.
1993 Geo Tracker Owner’s Manual
In Portfolio:
Includes Porffolio, Owner’s Manual and Warranty Booklet.
1993 Geo Tracker In-Portfolio
.......... .lo213040 $15.00
Without Portfolio: Includes Owner’s Manual.
1993 Geo Tracker Without Portfolio
..... ,10213056 $11.00
CURRENT & PAST MODEL ORDER FORMS Address all inquiries to: HELM, INCORPORATED
Service Publications are available for current and past model PO. Box 07130
ChevroletlGeo vehicles. To request an order form, please specify year Detroit,
MI 48207
and model name of vehicle.
Credit Card Orders ONLY 1-800-782-4356
For information and inquiries call: (313) 883-1430
I
321 = .
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Index
Add-on Electrical Equipment ...... 272
Adjustment. Brake
............... 13 1
Adjustment. Clutch
............... 238
Air Cleaner
..................... 233
Air Conditioner Controls
.......... 104
Air Filter Replacement
............ 234
Alignment. Wheel
............... 259
Aluminum Wheel Cleaning
........ 269
Antenna
........................ 116
Anti-lock Brakes
................. 129
Anti-lock. To Use
................ 130
Appearance Care
................ 26 1
Appearance Care and Maintenance
Materials
..................... 27 1
Appearance Care. Service and
...... 22 1
Ashtray. Front ................... 77
Assist Grips. Passenger
............ 76
Audio Systems
.................. 106
AM/FM Stereo
................ 108
AM/FM Stereo with
Cassette Tape Player
.......... 110
Automatic Transmission
............ 5 1
Fluid ........................ 234
TorqueLock
.................. 173
Axle. Front (Four-Wheel-Drive)
.... 239
Axle, Rear
...................... 238
Ashtray and
Lighter
............... 77
Ashtrays, Other
.................. 77
Babies. Smaller Children and
(Safety Belts)
................... 30
Backing Up (With a Trailer)
........ 183
Balance. Tire
................... 259
Battery
......................... 247
Bi-Level Heating
................ 103
Bin. Coinholder and
............... 76
Bins. Instrument Panel
............. 75
Brakes
Before Leaving on a Long
Trip
..... 167
Blizzard. If You’re Caught
in a ..... 175
Adjustment
.................. -13 1
Anti-lock
..................... 129
Master Cylinder
............... 245
Parking
....................... 60
PedalTravel
.................. 131
Rear Drum
.................... 130
System Parts. Replacing
......... 247
System Warning Light
........... 84
Trailer
....................... 18 1
Wear Indicators. Disc
........... 130
Braking ........................ 127
Braking in Emergencies
........... 132
“Break-In.
.. New Vehicle .......... 48
Brightness Control
................ 7 1
Bulb Replacement ................ 248
Front Parking and Turn
Signal Light
................. 249
Headlights
.................... 248
Sidemarker Light
.............. 250
Rear Combination Light
......... 25
1 Bulbs. Halogen
.................. 248
Bulbs. Replacement
.............. 276
Canvas TOP
Preparing for Storage
............ 96
Removing and Installing Your
..... 91
Special Care
for ................ 268
Carbon Monoxide (Engine Exhaust)
. . 64
Care of Canvas Top
.............. 268
Cassette Tape Player. Care of Your
. . 115
Cassette Tape. To Play a
.......... 111
Certification Label
............... 252
Chains. Safety (Trailer)
........... 181
Chains. Tire
.................... 261
Changing a Flat Tire
.............. 208
Charging System Light
............. 85
Check Engine Light
............... 85
Capacities
and Specifications
....... 277
Checking Things under the Hood
.... 227
Checking Your Restraint Systems
.... 39
Chemical Paint Spotting ........... 270
Chevrolet/Geo Roadside
Assistance
.................... 319
Chevrolet/Geo Service Publications
Ordering Information
........... 318
Child Restraints
.................. 31
Securing in the Rear Seat
......... 34
Securing in the Right Front Seat .... 36
Top Strap. Right Front
Passenger Position Only
........ 33
325 .
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Index
Children (Safety Belts) ............. 30
Children. Larger (Safety Belts) ...... 37
Cigarette Lighter
................. 77
Circuit Breakers. Fuses and ........ 273
City Driving
.................... 164
Cleaner. Air
.................... 233
Cleaning Aluminum Wheels
............. 269
Canvas Top
................... 268
Fabric. Using Foam-Type
Cleaner on
.................. 263
Fabric. Using Solvent-Type
Cleaner on
.................. 263
Geo. the Iqside of Your
.......... 262
Geo. the Outside of Your
........ 267
Glass
........................ 266
Instrument Panel. the Top of
the . . 266
Special Problems
............... 264
Underbody
.................... 270
Vinyl or Leather
............... 265
Windshield and Wiper Blades
..... 267
AM/FM Stereo
................ 107
AM/FM Stereo with
Cassette Tape Player
.......... 108
Clusters. Instrument Panel and
...... 80
Clutch Adjustment
............... 238
Coinholder and Bin
................ 76
Color
of Road Signs .............. 1 18
Clock.
Setting the Combination Light Bulb
Replacement. Rear
............. 25 1
Comfort Controls and Audio
Systems
...................... 101
Control of a Vehicle
.............. 126
Control.
Loss of ................. 138
Controls
Air Conditioner
................ 104
Brightness ..................... 7 1
Comfort
...................... 102
Features and
................... 43
Heater
....................... 102
Seats and Seat
.................. 12
Convertible Top
.................. 87
Convex Outside Mirror
............ 74
Coolant
Adding
................ .... 242
Engine
....................... 240
Overheating
................... 200
Radiator, How to Add
Coolant to the
................ 206
Recovery Tank, How to Add
Coolant to
.................. 204
Temperature Gage. Engine
........ 85
Cooling (Air Conditioning) ........ 104
Curves, Driving on
............... 132
Customer Assistance for the
Hearing
or Speech Impaired ...... 3 13
Customer Assistance Information
... 3 11
Customer Satisfaction Procedure
.... 3 12 Daytime
Running Lights
........... 70
Defensive Driving
............... 122
Defogger. Rear Window
.......... 105
Defogging and Defrosting
Windows
..................... 104
Dehumidifying (Air Conditioning)
. . 105
Dimensions. Vehicle ............. 279
Disc Brake Wear Indicators
........ 130
Dome Light
...................... 71
Door Locks
......................... 45
Locks. Tailgate
................. 46
Storage Compartments
........... 75
Downhill. Driving
............... 150
Downhill. Parking ............... 172
Drive. Four-wheel
........... .57. 239
Driving
Across an Incline
............... 152
After Off-Road
................ 157
And the Road. Your
............ 117
AtNight
...................... 157
City
......................... 164
Defensive
.................... 122
Downhill
..................... 150
Drunken ...................... 123
Freeway
...................... 165
Guidelines.
Utility Vehicle ....... 140
In
Fog. Mist. and Haze .......... 162
In
Fog. Tips on ................ 163
... 326
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In Mud. Sand. Snow. or Ice ...... 155
In the Rain
.................... 160
In Water ...................... 156
Long Distance
................. 167
On Curves
.................... 132
On Grades (With a Trailer)
....... 184
On Off-Road Hills.
............. 145
On Snow or Ice
................ 174
On the Freeway
................ 165
Suggestions.
A Few More Night . . 159
Uphill
........................ 147
Winter
....................... 173
With a Trailer
................. 182
Drunken Driving
................ 123
Easy Entry Seats
................. 14
Electrical Equipment. Add-on
...... 272
Emergencies. Braking
in .......... 132
Emergencies. Steering
in ......... -134
Engine
Coolant
...................... 240
Coolant Temperature Gage
........ 85
Exhaust
....................... 64
Identification
.................. 272
Oil
.......................... 229
Oil Pressure Light
............... 86
Overheating
................... 200
Specifications
................. 277
Starting Your
................... 49
Through
Deep Standing Water
..... 50 Environment.
Your Vehicle and the
. 282
Exhaust. Engine
.................. 64
Extender. Safety Belt
.............. 39
Fabric Protection
.................... 264
Using Solvent-Type Cleaner on
... 263
Features and Controls
.............. 43
Filling Your Tank (Fuel)
.......... 226
Filter Replacement. Air
........... 234
Flashers. Hazard Warning
......... 190
Flat Tire. Changing a
............. 208
Flat. If a Tire Goes
............... 208
Fluid Using Foam-Type
Cleaner on
..... 263
Five-Speed Manual Transmission
.... 54
Flow-Through Ventilation System
... 106
Automatic Transmission
......... 234
Manual Transmission
........... 237
Recommended
............ 27 1. 305
Windshield Washer
............. 244
Fog. Tips
on Driving in ........... 163
Folding Rear Seats
................ 15
Following Distance (With
a Trailer)
..................... 183
Foreign Countries. Fuels
in ........ 225
Four-wheel Drive
........... .57. 239
Power
Steering
................ 243
Fog. Mist and Haze. Driving
in ..... 162
Foreign Material Paint Damage
..... 269 Four-Wheel-Drive
Vehicle.
Freeway Off-Road
Driving with Your Geo
. . 140
Driving
...................... 165
Driving on the
................. 165
Entering the
................... 165
Leaving the
................... 165
Free-Wheeling Hubs
.............. 58
Automatic
..................... 59
Manual
........................ 59
Fuel
........................... 223
FuelGage
....................... 83
Fuel Tank Filling
................ 226
Fuels
in Foreign Countries ......... 225
Fuse Block. Instrument Panel
...... 275
Fuse Block. Main
................ 274
Fuses and Circuit Breakers
......... 273
Gage. Engine Coolant Temperature
. . 85
Gage. Fuel
...................... 83
Gages and Indicators. Warning
Lights
......................... 82
Gasolines for Cleaner Air
.......... 224
Glass Cleaning
.................. 266
GloveBox
....................... 75
GM Participation
in Better
Business Bureau Mediation/
Arbitration Program
............ 315
Grips. Passenger Assist
............ 76
Guidelines. Utility Vehicle Driving
. . 140
327 9
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Halogen Bulbs .................. 248
Halogen Headlight Bulb
Replacement
.................. 248
Hazard Warning Flashers
.......... 190
Haze. Driving in Fog. Mist and ..... 162
Head Restraints
................... 14
Headlights Halogen Bulb Replacement
....... 248
High/Low Beam
................ 70
Lever. Turn Signal/Lights
ControVHeadlight Beam
........ 67
Lights On Reminder
............. 69
Heater Controls ................. 102
Heating
........................ 103
Heating. Bi-Level
................ 103
High Beams
..................... 159
High/Low Beam. Headlight
......... 70
Highway Hypnosis
............... 168
Hill and Mountain Roads
.......... 169
Hill. Approaching a
.............. 146
Hills. Parking
on ................. 171
Hills. Driving on Off-Road
........ 145
Hitches (Trailer)
................. 180
Hood Release
................... 227
Hook-Ups. Front Towing
.......... 198
Hook-Ups. Rear Towing .......... 199
Hooks. Recovery
................ 2 18
Horn ........................... 67 Hubs. Free-Wheeling
.............. 58
Automatic
..................... 59
Manual
........................ 59
Hydroplaning
................... 16.1
Hypnosis. Highway .............. 168
Ice. Driving on Snow or .......... 174
Identification
Engine
....................... 272
Label. Service Parts
............ 272
Number. Vehicle
............... 272
Ignition Switch
................... 48
Incline. Driving across an
......... 152
Incline. Stalling on an
............. 154
Indicators. Warning Lights. Gages and
..................... 82
Inflation
- Tire Pressure .......... 254
Inspections. Periodic Maintenance
. . 303
Instrument Panel And Clusters
................... 80
Bins .......................... 75
Cleaning the Top of the
.......... 266
Fuse Block
.................... 275
Interior Lights
.................... 7 1
Jump Starting .................. 19 1
Keys ................ .... 44
Label. Certification
.............. 252
Label. Tire-Loading Information
.... 252 Lamp. Malfunction Indicator
. . ... 85
Lane Change Indicator. Turn
Signal and
..................... 68
Lap-Shoulder Belt (Safety Belt)
...... 24
Leather Cleaning
................ 265
Leaving the Freeway
............. 165
Leaving Your Vehicle with the Engine Running
................. 62
Levers Controls (Comfort Control System)
.................... 102
Turn SignaULights ControUHeadlight Beam
........ 67
Windshield Wiper/Washer
........ 72
Lighter. Cigarette
................. 77
Lights Brake System Warning
........... 84
Charging System
................ 85
Check Engine
.................. 85
Dome ......................... 71
Engine Oil Pressure
............. 85
Interior ........................ 71
Malfunction Indicator
............ 85
Oil Pressure. ................... 86
On Reminder ................... 69
Operation of ................... 69
Safety Belt Reminder ............ 23
Traffic
....................... 120
Warning. Gages and Indicators
.... 82
9 328
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Loading Your Vehicle ............ 252
Loading Your Vehicle for
Off-Road Driving
.............. 14 1
Locks.
Door ...................... 45
Loss of Control
.................. 138
Lubricants and Fluids
......... 27 1. 305
Maintenance Materials. Appearance Care and
. . 27 1
Periodic Inspections
............ 303
Record
....................... 308
Other Non-Emission Related
Services
.................... 296
Scheduled Services
............. 285
Underbody
.................... 270
Maintenance Schedule
............ 28 1
Schedule
I .................... 286
Schedule
II.’. .................. 288
Selecting the Right
............. 285
Services. Scheduled
............ 285
Using Your
................... 285
When Trailer Towing
........... 185
Making Turns (With a Trailer)
...... 183
Malfunction Indicator Lamp
........ 85
Manual Transmission
Five-Speed
.................... 54
Fluid ........................ 237
Shift Speeds
.................... 56
Manual. How to Use This ........... 5
Markings. Pavement .............. 12 1
Master Cylinder. Brake ........... 245
Mirrors
......................... 74
Convex Outside
................. 74
Inside Rearview
................. 74
Metal Damage. Sheet
............. 269
Inside Day/Night Rearview
....... 74
Outside Manual Adjust
........... 74
Mud. Sand. Snow. or Ice.
Driving in
.................... 155
New Vehicle
. ‘Break-In’ ........... 48
Night
Driving at
.................... 157
Driving Suggestions. A Few
More
...................... 159
Vision
....................... 158
odometer. Speedometer and
....... 80
Odometer. Trip ................... 8 1
Officer. Traffic
.................. 122
Off-Road Driving
After
........................ 157
Before You Go
................ 141
Getting Familiar with
........... 143
On Hills
...................... 145
With Your Geo Four-Wheel-
Drive Vehicle
............... 140
Loading Your Vehicle
for
........ 141 Off-Road Recovery
.............. 135
Oil. Engine
..................... 229
Additives
..................... 232
How to Check
................. 229
Pressure Light
.................. 86
What Kind to Use
.............. 231
What to
Do with Used ........... 233
When to Add
.................. 230
When
to Change ............... 232
On the Road
.................... 168
Opening and Closing
Your Rear Window
.............. 90
Operation of Lights ................ 69
Overheating, Engine
.............. 200
Owner Checks and Services
........ 302
Paint
Opening and Closing Your Sunroof
... 89
Chemical Spotting
.............. 270
Finish Care
................... 267
Finish Damage
............... 270
Park. Shifting into ................. 61
Park, Shifting out
of ............... 63
Parked, Running Your Engine
While You’re
................... 65 .
329 9 9 9
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