transmission CHEVROLET TRACKER 1996 Repair Manual

r Long Trip/Highway Maintenance Schedule
100,000 Miles (1 66 000 km)
0 Change automatic, transmission fluid and
filter if the vehicle is mainly driven under
one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90 OF
(32 O C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of these
conditions,
the fluid andfilter do not require changing.
0 Replace Positive Crankcase Ventilation
(PCV) valve. Replace any worn, plugged or
collapsed hoses.
An Emission Control Service.
0 Inspect Exhaust Gas Recirculation (EGR)
17 Inspect fuel injector.
system. An Emission Control Service.
An Emission Control Service.
0 Replace evaporative emissions canister.
An Emissitin Control Service.
DATE SERVICED BY: ACTUAL MILEAGE
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At Least Twice a Year Automatic Transmission Check
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly.
Look for any other loose or damaged
safety belt system parts.
If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have
any torn or frayed safety belts replaced.
Also look for any opened or broken air bag covers, and
have them repaired or replaced.
(The air bag system
does not need regular maintenance.)
Fluid Level Check
Check the transfer case, axle differential(s) and
automatic
or manual transmission fluid levels and add as
needed. See “Transfer Case,” “Axle, Rear,” “Axle,
Front” and “Automatic Transmission” or “Manual
Transmission”
in the Index. A fluid loss in these systems
could indicate a problem. Have the system inspected and
repaired
at once.
Check the transmission fluid level; add if needed. See
“Automatic Transmission”
in the Index. A fluid IOSS may
indicate
a problem. Check the system and repair if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified
in Part D.
Body Lubrication Service
Lubricate all body door hinges. Also lubricate all hinges
and latches, including those for the hood, rear
compartment, glove box door, console door and any
folding seat hardware.
Part D tells you what to use.
More frequent lubrication may be required when
exposed
to a corrosive environment.
7-48
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Starter Switch Check Brake-Transmission Shift Interlock (BTSI) Check
(Automatic Transmission)
When
you are doing this check, the vehicle could
move suddenly. If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
2. Firmly apply both the parking brake (see “Parking
Brake” in
the Index if necessary) and the regular brake.
NOTE:
Do not use the accelerator pedal, and be
ready to turn off the engine immediately
if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only in
PARK
(P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway
and try to
start the engine. The starter should work
only when the clutch
is pushed down all the way to
the floor.
If the starter works when the clutch isn’t
pushed all the way down, your vehicle needs service.
around the vehicle.
When you are doing this check,
the vehicle could
move suddenly.
If it does, you or others could be
injured. Follow the steps below.
I. Before you start, be sure you have enough room around
the vehicle. It should
be parked on a level surface
2. Firmly apply the parking brake (see “Parking Brake”
in the Index
if necessary).
NOTE: Be ready to apply the regular brake
immediately if the vehicle begins to move.
3. With the engine off, turn the key to the ON position,
but don’t start the engine. Without applying the
regular brake,
try to move the shift lever out of
PARK (P) with normal effort. If the shift lever moves
out of
PARK (P), your vehicle’s BTSI needs service.
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Steering Column Lock Check
While parked, and with the parking brake set, try to turn
the
key to LOCK in each shift lever position.
With an automatic transmission, the key should turn
to LOCK only when the shift lever is in PARK (P).
With a manual transmission, the key should turn to
LOCK only if you push the key in farther, while
turning it towards
LOCK.
On vehicles with a key release lever, try to turn the key
to LOCK without pressing the lever. The key should
turn to LOCK only when you press the key lever.
On all vehicles, the key should come out only in LOCK.
Parking Brake and Automatic Transmission
PARK (P) Mechanism Check
/d CAUTION:
When you are doing this check, your vehicle
could begin to
move. You or others could be
injured and property
could be damaged. Make
sure there
is room in front of your vehicle in case
it begins
to roll. Be ready to apply the regular
brake at once should the vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake: With the engine running
and transmission in NEUTRAL (N), slowly remove
foot pressure from the regular brake pedal.
Do this
until the vehicle is held by the parking brake only.
To check the PARK (P) mechanism’s holding ability:
Shift to
PARK (P). Then release all brakes. If your
vehicle is four-wheel
drive, be sure the transfer case
is not in NEUTRAL (N).
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
7-50
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Part D: Recommended Fluids and
Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification may be obtained from your
GM dealer.
USAGE
Engine Oil
Engine Coolant
FLUIDlLUBRICANT
Engine oil with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst”
symbol
of the proper viscosity. To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil” in the Index.
50/50 mixture of clean water
(preferably distilled) and good
quality ethylene glycol base
antifreeze
(GM Part No. 1052753
or equivalent) conforming to GM
Specification 1825M
or approved
recycled coolant conforming
to
GM Specification 1825M. See
“Engine Coolant” in
the Index.
USAGE
Hydraulic Brake
System
Parking Brake
Cable Guides
Power Steering
System
Manual
Transmission
(All) and
Transfer Case
(4-Wheel-Drive)
~
Automatic
Transmission
Key Lock
Cylinders
FLUIDlLUBRICANT
Delco Supreme 11 @ Brake Fluid
(GM Part
No. 1052535 or
equivalent DOT-3 brake fluid).
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI Grade 2, Category’ LB
or GC-LB.
DEXR0N’-I11 Automatic
Transmission Fluid.
GM Goodwrench Synthetic
Manual Transmission Gear Oil
(GM Part No. 12346190 - 1 qt.),
Castrol Syntorq@
LT or equivalent
SAE 75W-90 GL-4 gear oil.
DEXRON@-I11 Automatic
Transmission Fluid.
Multi-F‘urpose Lubricant, Superlube@
(GM Part No. 12346241
or equivalent).
7-53
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USAGE
Manual
Transmission
Shift Linkage Clutch Linkage
Pivot Points
Floor Shift
Litikage
Chassis
Lubrication
Zear Axle (All)
md Front Axle
:Four-wheel
Drive)
FLUID/LUBRICANT
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI Grade 2, Category LB
or GC-LB.
Lithium base grease.
Lubriplate Lubricant aerosol
(GM
Part No. 12346293 or equivalent)
OF lubricant meeting requirements
of
NLGI Grade 2 Cat.egory LB or
Chassis lubricant (GM
Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI Grade 2, Category LB
or GC-LB.
Axle Lubricant (GM Part
No. 12345977) or SAE $OW-90
GL-5 Gear Lubricant.
GC-LB.
USAGE
(GM Part No. 105 15 15) or Washer Solvent
GM Optikleen@ Washer Solvent
Windshield
. FLUINLUBRICANT
Hood Latch
Lubriplate lubricant aerosol (GM
Assembly Pivots, Part No. 12346293 or equivalent)
Spring Anchor
or lubricant meeting requirements
and Release
or GC-LB. Pawl
of NLGI Grade 2, Category LB
Hood and Door Multi-purpose lubricant, Superlube@
Hinges (GM
Part No. 12346241 or
equivalent.
equivalent).
Weatherstrip
Part No. 12345579 or equivalent).
Conditioning Dielectric
Silicone Grease (GM
See “Replacement
Parts” in the Index for recommended
replacement filters, valves and spark
plugs.
7-54
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Gem Section 9 Index
Air ~ag ...................................... I -24
Adding Equipment
............................ 1-30
How Does it Restrain
........................ 1-28
How it Works
.............................. 1-26
Location
.................................... l-26
Readiness Light ......................... 1-25, 2-61
Servicing
................................... 1-2 9
What Makes it Inflate
.......................... 1-27
What Will
You See After it Inflates ............... 1-28
AirCleaner
.................................... 6-13
Airconditioning
................................ 3-2
Air Conditioning Refrigerants ..................... 6-64
Alignment and Balance, Tire
...................... 6-46
Aluminum Wheels, Cleaning
...................... 6-54
Antenna
...................................... 3-19
Antifreeze
............................. 6-24
Anti-Lock
When Should it Inflate ......................... 1-27
Brake System Active Light ................. 2-64, 4-8
Brake System Warning Light
................ 2-63, 4-6
Brakes ...................................... 4- 6
Appearance Care ................................ 6-48 Appearance Care Materials
....................... 6-56
Arbitration Program .............................. 8-7
Audio Systems
.................................. 3-6
Overdrive
............................... 2-13
Overdrive
Off Switch .......................... 2-13
Shifting
..................................... 2-10
TEUIS~~SS~O~ ............................ 2-8.2-10
Transmission Check ........................... 7-48
Transmission Fluid
............................ 6-15
Transmission Operation
........................ 2-10
Transmission Park Mechanism Check
............. 7-50
Axle, Front
.................................... 6-23
Axle, Rear
. . ............................. 6-21
Ashtrays
...................................... 2-40
Automatic
Starting Your Engine
........................... 2-8
Battery
................. .: ................... 6-33
Jump Starting ................................. 5-2
Warnings
.................................... 5-2
BBB Auto Line ................................. 8-7
Better Business Bureau Mediation ................... 8-7
9-1
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Brake Adjustment
.................................. 6-33
Fluid
....................................... 6-29
Master Cylinder
.............................. 6-29
Parking
..................................... 2-20
PedalTravel
................................. 6-32
Replacing System Parts
........................ 6-33
System Warning Light
......................... 2-62
Trailer
...................................... 4-51
Transmission Shift Interlock
.................... 2-23
Transmission Shift Interlock Check
............... 7-49
Wear
....................................... 6-32
Brakes.Ant i.Lock ............................... 4-6
Braking ........................................ 4-5
Braking in Emergencies
..... ................ 4-8
Break.In. New Vehicle
....................... 2-6
Brightness Control .............................. 2-36
BTSI
......................................... 2-23
BTSICheck
................................... 7-49
Bulb Replacement
.............................. 6-34
Canadian Roadside Assistance
. . ........ 8-6
Canvas Top And Plastic Window Care
...................... 6-53
Lowering
and Raising ......................... 2-49
Preparing for Storage
.......................... 2-54
Removing and Installing
....................... 2-53 Capacities and Specifications
.................... 6-62
Carbon Monoxide
......................... 2.25, 4.42
Cassette Deck Service
........................... 7-47
Cassette Tape Player
.................. . . 3.8, 3.11
Cassette Tape Player Care
........... ........ 3-18
CD Player Theft-Deterrent Feature
................. 3-15
Certification Label
.............................. 4-46
Certificationmire Label
........................ 4-46
Chains. Safety
.................... ........ 4-51
Chains. Tire ...................... ........ 6-47
Changing a
Flat Tire .............. ........... 5-22
Charging System Light
.......................... 2-61
Checking Your Restraint Systems
.................. 1-46
Chemical Paint Spotting .......................... 6-55
Child Restraints
...................... ...... 1-37
Securing in a Rear Seat Position
......... ... 1-38
Securing in the Right Front Seat Position . . ... 1-40
TopStrap
................................. 1-38
WheretoPut
................................ 1-37
Cigarette Lighter
............................... 2-40
Circuit Breakers and Fuses
....................... 6-58
Cleaner. Air
................................... 6-13
Cleaning Aluminum Wheels
............................ 6-54
Canvas Top and Plastic Window ................. 6-53
Fabric
...................................... 6-49
Glass
....................................... 6-51
InsideofYourGeo ............................ 6-48
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Instrument Panel ............................. 6-51
Outside of Your Geo .......................... 6-52
Special Problems
............................. 6-50
Stains
..................... ............. 6-50
Tires
..................................... 6-54
Vinyl
....................................... 6-50
Wheels
..................................... 6-54
Windshield and Wiper Blades
................... 6-51
Climate Control System
............................ 3-1
Clock, Setting the
................................ 3-6
Clutch Adjustment
...................... ... 6-21
Coinholder
.................................. 2-40
Comfort Controls
....................... .... 3-1
Compact Disc Care
........................... 3-19
Compact Disc Player
............................ 3-1 1
Control
of a Vehicle ................ ............. 4-5
Convertible Top ................................ 2-42
Convex Outside Mirror
.......................... 2-38
Coolant
....................................... 6-24
Levelcheck ................................. 5-15
RecoveryTank
............................... 5-16
Radiator
.................................... 5-19
Temperature Gage
............................ 2-64
Cooling System
................................ 5 - 14
Courtesy Transportation ........................... 8-6 Cruise
Control
.................. .... 2-32
Cruise Light
................................. 2-33
Cupholders
.................................... 2-40
Customer Assistance for Text Telephone Users
......... 8-3
Customer Assistance Information
................... 8-1
Customer Satisfaction Procedure
... .............. 8-1
Damage. Finish
...... ...... 6-55
Damage. Sheet Metal ..... ..... ...... 6-54
Daytime Running Lamps
......................... 2-35
Daytime Running Lamps Indicator Light
............ 2-69
Dead Battery
................................... 5-2
Defects. Reporting Safety
... ............ 8-8
Defensive Driving ....... ............ 4-1
Defogger. Rear Window
....... .......... 3-5
Defogging
................................... 3-4
Defrosting ..................................... 3-4
Dimensions. Vehicle ............................ 6-64
Dome Lamps
.................................. 2-36
Door
Locks ..... .................... 2-3
Storage
..................................... 2-39
Downshifting ............................. 2- 15, 2- 16
Drive Position. Automatic Transmission
............. 2-12
Driver Position
................................. 1-18
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Driving City
........................................ 4-34
Defensive
.................................... 4-1
Drunken ..................................... 4-2
Freeway
.................................... 4-35
Guidelines
.................................. 4- 14
InaBlizzard ................................. 4-41
In. Foreign Countries ........................... 6-4
In the Rain
.................................. 4-31
Night ...................................... 4-29
Off-Road
................................... 4-14
On Curves.
.................................... 4-9
On Grades While Towing a Trailer ............... 4-53
On Hill and Mountain Roads .................... 4-37
On Snow
and Ice ............................. 4-40
Throughwater
............................... 4-33
WetRoads
.................................. 4-31
Winter
...................................... 4-39
With a Trailer
................................ 4-52
DrunkenDriving
................................ 4-2
Easy Entry Seat ................................ 1-4
Electrical
Equipment. Adding ................. 2-9. 6-57
Electrical System
............................... 6-57
Engine
........................................ 6-8
Coolant
..................................... 6-24
Coolant Level Check
.......................... 7-47 Coolant Temperature
Gage
. . ......... 2-64
Exhaust
................ ......... 2-25
Identification
...... ........... 6-57
Main Fuse Block ...... ......... 6-60
Oil Level Check ............ ......... 7-47
Overheating
................................. 5-12
Running While Parked
......................... 2-25
Specifications
................................ 6-62
Stating Your
............................. 2-8, 2-9
Engine Compartment
Main Fuse Block .............. 6-60
EngineOil ..................................... 6-9
Adding
.............. ................... 6 -10
Additives ................................... 6-12
Checking ................................... 6-10
Used
....................................... 6-13
When to Change
.............................. 6-12
Ethanol
........................................ 6-3
Exhaust, Engine
.................. .............. 2-25
Fabric Cleaning
............................... 6-49
Fifth
Gear, Manual Transmission ................... 2-14
FillingYourTank
................................ 6-4
Filter.
Air ..................................... 6-14
Finish Care
.................................... 6-52
FinishDamage
................................. 6-55
First Gear, Manual Transmission ................... 2-14
Flashers, Hazard Warning
......................... 5-1
9-4
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