fuel CHEVROLET TRACKER 2003 2.G Service Manual

qDrain, ¯ush and re®ll cooling system (or every
30 months, whichever occurs ®rst). SeeEngine
Coolant on page 5-28for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure
cap.
An Emission Control Service. (See footnote ².)
qInspect ignition coil plug cap (or every 30 months,
whichever occurs ®rst).An Emission Control
Service. (See footnote ².)
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.An Emission Control Service.
qInspect fuel tank, cap and lines for damage or leaks.
Inspect fuel cap gasket for any damage. Replace
parts as needed.
An Emission Control Service.
(See footnote ².)
qChange manual transmission ¯uid.
qChange transfer case ¯uid.
qChange differential ¯uid.
qReplace fuel ®lter (or every 30 months, whichever
occurs ®rst, or sooner if ®lter is clogged).
An Emission
Control Service. (See footnote ².)
qInspect propeller shafts and U-joints for looseness and
damage (or every 15 months, whichever occurs ®rst).
Inspect more frequently if used off-road or for pulling a
trailer. Tighten U-joint ¯ange bolts if necessary.
37,500 Miles (62 500 km)
qChange engine oil and ®lter (or every 7.5 months,
whichever occurs ®rst).An Emission Control
Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
45,000 Miles (75 000 km)
qChange engine oil and ®lter (or every 7.5 months,
whichever occurs ®rst).An Emission Control
Service.
qInspect engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.An Emission Control Service. (See footnote ².)
qIf Equipped: Inspect passenger compartment air
®lters.
qInspect automatic transmission ¯uid hose (or every
45 months, whichever occurs ®rst).
6-19

qDrain, ¯ush and re®ll cooling system (or every
30 months, whichever occurs ®rst). SeeEngine
Coolant on page 5-28for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure
cap.
An Emission Control Service. (See footnote ².)
qReplace spark plugs.An Emission Control Service.
qInspect ignition coil plug cap (or every 30 months,
whichever occurs ®rst).An Emission Control
Service.
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.An Emission Control Service.
qInspect fuel tank, cap and lines for damage or leaks.
Inspect fuel cap gasket for any damage. Replace
parts as needed.
An Emission Control Service.
(See footnote ².)
qChange manual transmission ¯uid.
qChange transfer case ¯uid.
qChange differential ¯uid.
qReplace fuel ®lter (or every 30 months, whichever
occurs ®rst.
An Emission Control Service.
(See footnote ².)
qInspect emission system hoses and replace as
necessary.An Emission Control Service.
(See footnote ².)
qInspect propeller shafts and U-joints for looseness and
damage (or every 15 months, whichever occurs ®rst).
Inspect more frequently if used off-road or for pulling a
trailer. Tighten U-joint ¯ange bolts if necessary.
qDrain, re®ll and bleed the brake system.
67,500 Miles (112 500 km)
qChange engine oil and ®lter (or every 7.5 months,
whichever occurs ®rst).An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
qChange engine oil and ®lter (or every 7.5 months,
whichever occurs ®rst).An Emission Control Service.
qInspect engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.An Emission Control Service. (See footnote ².)
qIf Equipped: Inspect passenger compartment
air ®lters.
6-21

qDrain, ¯ush and re®ll cooling system (or every
30 months, whichever occurs ®rst). SeeEngine
Coolant on page 5-28for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure
cap.
An Emission Control Service. (See footnote ².)
qInspect ignition coil plug cap (or every 30 months,
whichever occurs ®rst).An Emission Control Service.
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.An Emission Control Service.
qInspect fuel tank, cap and lines for damage or
leaks. Inspect fuel cap gasket for any damage.
Replace parts as needed.
An Emission Control
Service. (See footnote ².)
qChange manual transmission ¯uid.
qChange transfer case ¯uid.
qChange differential ¯uid.
qReplace fuel ®lter (or every 30 months, whichever
occurs ®rst.
An Emission Control Service.
(See footnote ².)
qInspect propeller shafts and U-joints for looseness and
damage (or every 15 months, whichever occurs ®rst).
Inspect more frequently if used off-road or for pulling a
trailer. Tighten U-joint ¯ange bolts if necessary.
qRotate tires. See
Tire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
97,500 Miles (162 500 km)
qChange engine oil and ®lter (or every 7.5 months,
whichever occurs ®rst).An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
100,000 Miles (166 000 km)
qIf you haven't used your vehicle under severe service
conditions listed previously and, therefore, haven't
changed your automatic transmission ¯uid, change
both the ¯uid and ®lter.
120,000 Miles (200 000 km)
qReplace evaporative emissions canister and air
suction ®lter (or every 120 months, whichever occurs
®rst).
An Emission Control Service.
6-23

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals speci®ed to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any ¯uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel ®ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-16for further
details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant mixture if necessary. SeeEngine Coolant on
page 5-28for further details.
Windshield Washer Fluid Level Check
Check the windshield washer ¯uid level in the windshield
washer tank and add the proper ¯uid if necessary.
See
Windshield Washer Fluid on page 5-41for further
details.
Hood Latch Operation Check
Pull the primary hood latch release handle inside the
vehicle. The secondary latch should keep the hood from
opening all the way when the primary latch is released.
Make sure the hood closes ®rmly. See
Hood Release
on page 5-10for further details.
At Least Once a Month
Tire In¯ation Check
Visually inspect your tires and make sure tires are
in¯ated to the correct pressures. Don't forget to check
your spare tire. See
Tires on page 5-59for further
details.
6-24

Part C: Periodic
Maintenance Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer's
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-11.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, cha®ng, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the ¯oor pan or could let
exhaust fumes into the vehicle. See
Engine Exhaust
on page 2-32.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-28

Roadside Assistance Program
To enhance Chevrolet's strong commitment to customer
satisfaction, Chevrolet is excited to announce the
establishment of the Chevrolet Roadside Assistance
Center. As the owner of a 2003 Chevrolet, membership
in Roadside Assistance is free.
Roadside Assistance is available 24 hours a day,
365 days a year, by calling 1-800-CHEV-USA
(243-8872). This toll-free number will provide you
over-the-phone roadside assistance with minor
mechanical problems. If your problem cannot be
resolved over the phone, our advisors have access to a
nationwide network of dealer recommended service
providers. Roadside membership is free; however some
services may incur costs.
Roadside offers two levels of service to the customer,
Basic CareandCourtesy Care:
RoadsideBasic Careprovides:
·Toll-free number, 1-800-CHEV-USA (243-8872),
text telephone (TTY) users, call 1-888-889-2438
·Free towing for warranty repairs
·Basic over-the-phone technical advice
·Available dealer services at reasonable costs
(i.e., wrecker services, locksmith/key service, glass
repair, etc.)
Roadside
Courtesy Careprovides:
·RoadsideBasic Careservices (as outlined
previously)
Plus:
·FREE Non-Warranty Towing (to the closest dealer
from a legal roadway)
·FREE Locksmith/Key Service (when keys are lost
on the road or locked inside)
·FREE Flat Tire Service (spare installed on the road)
·FREE Jump Start (at home or on the road)
·FREE Fuel Delivery ($5 of fuel delivered on the road)
7-6

Courtesy Transportation
Chevrolet has always exempli®ed quality and value
in its offering of motor vehicles. To enhance your
ownership experience, we and our participating dealers
are proud to offer Courtesy Transportation, a customer
support program for new vehicles.
The Courtesy Transportation program is offered to
retail purchase/lease customers in conjunction with the
Bumper-to-Bumper coverage provided by the New
Vehicle Limited Warranty. Several transportation options
are available when warranty repairs are required. This will
reduce your inconvenience during warranty repairs.
Plan Ahead When Possible
When your vehicle requires warranty service, you
should contact your dealer and request an appointment.
By scheduling a service appointment and advising
your service consultant of your transportation needs,
your dealer can help minimize your inconvenience.
If your vehicle cannot be scheduled into the service
department immediately, keep driving it until it can be
scheduled for service, unless, of course, the problem
is safety-related. If it is, please call your dealership,
let them know this, and ask for instructions.
If the dealer requests that you simply drop the vehicle
off for service, you are urged to do so as early in
the work day as possible to allow for same day repair.
Transportation Options
Warranty service can generally be completed while
you wait. However, if you are unable to wait Chevrolet
helps minimize your inconvenience by providing
several transportation options. Depending on the
circumstances, your dealer can offer you one of the
following:
Shuttle Service
Participating dealers can provide you with shuttle
service to get you to your destination with minimal
interruption of your daily schedule. This includes a one
way shuttle ride to a destination up to 10 miles from
the dealership.
Public Transportation or Fuel
Reimbursement
If your vehicle requires overnight warranty repairs,
reimbursement up to $30 per day (®ve day maximum)
may be available for the use of public transportation
such as taxi or bus. In addition, should you arrange
transportation through a friend or relative, reimbursement
for reasonable fuel expenses up to $10 per day (®ve day
maximum) may be available. Claim amounts should
re¯ect actual costs and be supported by original receipts.
7-8

Courtesy Rental Vehicle
When your vehicle is unavailable due to overnight
warranty repairs, your dealer may arrange to provide
you with a courtesy rental vehicle or reimburse you
for a rental vehicle you obtained, at actual cost, up to a
maximum of $30.00 per day supported by receipts.
This requires that you sign and complete a rental
agreement and meet state, local and rental vehicle
provider requirements. Requirements vary and
may include minimum age requirements, insurance
coverage, credit card, etc. You are responsible for fuel
usage charges and may also be responsible for
taxes, levies, usage fees, excessive mileage or rental
usage beyond the completion of the repair.
Generally it is not possible to provide a like-vehicle as a
courtesy rental.
Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period,
but it
is notpart of the New Vehicle Limited Warranty.
A separate booklet entitled ªWarranty and Owner
Assistance Informationº furnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact you dealer for speci®c information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
7-9

A
About Driving Your Vehicle................................. 0-2
Accessory Power Outlets.................................3-17
Adding Washer Fluid.......................................5-41
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-5
Add-On Electrical Equipment............................5-89
Adjusting the Speakers (Balance/Fade)..............3-40
After Off-Road Driving.....................................4-30
Air Bag System, Supplemental Restraint
System (SRS).............................................1-54
Air Bag .........................................................3-27
Readiness Light..........................................3-27
Air Cleaner/Filter, Engine.................................5-20
AM ...............................................................3-42
Antenna, Fixed Mast.......................................3-43
Anti-lock Brake System (ABS)............................ 4-8
Anti-Lock Brake, System Warning Light..............3-30
Appearance Care............................................5-79
Care of Safety Belts....................................5-82
Chemical Paint Spotting...............................5-86
Cleaning the Inside of Your Vehicle................5-80
Cleaning the Outside of Your Vehicle..............5-82
Finish Damage............................................5-86
Sheet Metal Damage...................................5-86
Underbody Maintenance...............................5-86
Vehicle Care/Appearance Materials................5-87
Weatherstrips..............................................5-82Approaching a Hill..........................................4-20
Ashtrays........................................................3-17
Audio System(s).............................................3-37
Care of Your CD Player...............................3-43
Care of Your CDs........................................3-43
Fixed Mast Antenna.....................................3-43
Radio with CD............................................3-38
Setting the Time..........................................3-37
Understanding Radio Reception.....................3-42
Automatic Headlamp System............................3-14
Automatic Transmission Shift Lock Control
System Check.............................................6-26
Automatic Transmission...................................2-16
Fluid..........................................................5-23
Operation...................................................2-19
B
Backing Up....................................................4-57
Battery Replacement......................................... 2-6
Battery..........................................................5-45
Before Leaving on a Long Trip.........................4-37
Before You Go Off-Roading..............................4-16
Body Lubrication Service..................................6-25
Brake Adjustment............................................5-44
Brake Fluid....................................................5-42
Brake Pedal Travel.........................................5-44
Brake Wear...................................................5-44
1

Brake............................................................2-27
Parking......................................................2-27
System Inspection.......................................6-29
System Warning Light..................................3-28
Brakes..........................................................5-42
Braking in Emergencies...................................4-10
Braking........................................................... 4-7
Break-In, New Vehicle.....................................2-14
Bulb Replacement...........................................5-55
Front Turn Signal and Parking Lamps.............5-57
Halogen Bulbs............................................5-55
Headlamps.................................................5-55
Rear Combination Lamps.............................5-58
Replacement Bulbs......................................5-59
Sidemarker Lamps.......................................5-57
Buying New Tires...........................................5-62
CCalifornia Fuel.................................................. 5-5
Canada ± Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Canceling a Rear Door Security Lock................2-10
Capacities and Speci®cations............................5-93
Carbon Monoxide...................4-40, 4-53, 2-11, 2-32
Care of.........................................................5-82
Safety Belts................................................5-82
Your CD Player...........................................3-43
Your CDs ...................................................3-43Cargo Cover..................................................2-38
Cargo Lamp...................................................3-16
Center Passenger Position, Safety Belts.............1-26
Chains, Tires..................................................5-66
Charging System Light....................................3-28
Checking Brake Fluid......................................5-43
Checking Coolant............................................5-29
Checking Engine Oil........................................5-16
Checking Things Under the Hood....................... 5-9
Checking Your Restraint Systems......................1-61
Check...........................................................3-31
Engine Light...............................................3-31
Chemical Paint Spotting...................................5-86
Child Restraints..............................................1-37
Child Restraint Systems...............................1-37
Infants and Young Children...........................1-34
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-44
Older Children.............................................1-31
Securing a Child Restraint Designed for
the LATCH System...................................1-46
Securing a Child Restraint in a Center
Rear Seat Position...................................1-49
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-46
Securing a Child Restraint in the Right
Front Seat Position...................................1-51
Top Strap Anchor Location............................1-43
Top Strap...................................................1-41
Where to Put the Restraint...........................1-40
2