engine CHEVROLET TRACKER 2004 2.G Owners Manual

Normal Maintenance Replacement Parts
Replacement parts identi®ed below by name, part number, or speci®cation can be obtained from your dealer.
Part GM Part Number
Engine Air Cleaner/Filter 30025009 or equivalent
Engine Oil Filter 91176162 or equivalent
Passenger Compartment Air Filters 91175923 or equivalent
PCV Valve 91176183 or equivalent
Remote Keyless Entry Transmitter Battery 3-volt CR2032 or equivalent
Spark Plugs91176020 (NGK IFR5J11/Iridium plug),
91173854 (NGK BKR6E11/Nickel plug)
or 91173855 (DENSO
K20PR-U11/Nickel plug)
5-100

Engine Drive Belt Routing
5-101

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Selecting the Right Schedule...........................6-4
Short Trip/City Scheduled Maintenance..............6-7
Long Trip/Highway Scheduled Maintenance......6-17
Part B: Owner Checks and Services................6-24
At Each Fuel Fill..........................................6-24
At Least Once a Month.................................6-24
At Least Twice a Year...................................6-25At Least Once a Year...................................6-25
Part C: Periodic Maintenance Inspections.........6-28
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-28
Exhaust System Inspection............................6-28
Fuel System Inspection..................................6-28
Engine Cooling System Inspection...................6-28
Throttle System Inspection.............................6-29
Rear Axle and Front Axle (Four-Wheel-Drive)
Service....................................................6-29
Brake System Inspection................................6-29
Part D: Recommended Fluids and
Lubricants................................................6-30
Part E: Maintenance Record...........................6-32
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended ¯uids and lubricants as prescribed in this
manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure
to follow scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. Improper vehicle maintenance can
even affect the quality of the air we breathe. Improper
¯uid levels or the wrong tire in¯ation can increase
the level of emissions from your vehicle. To help protect
our environment, and to keep your vehicle in good
condition, be sure to maintain your vehicle properly.
6-2

Short Trip/City De®nition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
·Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
·Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
·You frequently tow a trailer or use a carrier on top
of your vehicle.
·If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs ®rst).
Every 6,000 Miles (10 000 km):Passenger
Compartment Air Filter Inspection (If Equipped).
Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Automatic Transmission Service
(severe conditions only). Manual Transmission Fluid
Change. Transfer Case Fluid Change. Differential Fluid
Change. Propeller Shafts and U-Joints Inspection
(or every 15 months, whichever occurs ®rst).
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Air Filter Replacement (If Equipped).
Ignition Coil Plug Cap Inspection (or every 30 months,
whichever occurs ®rst). Engine Accessory Drive Belt
Inspection (or every 30 months, whichever occurs ®rst).
Cooling System Service (or every 30 months,
whichever occurs ®rst). Fuel Tank, Cap, and Lines
Inspection. Fuel Filter Replacement (or every 30 months,
whichever occurs ®rst).
6-5

Every 45,000 Miles (75 000 km):Automatic
Transmission Fluid Hose Inspection (or every
45 months, whichever occurs ®rst).
Every 60,000 Miles (100 000 km):Fuel Tank Cap
Gasket Replacement. Emission System Hoses
Inspection. Brake Fluid Service. Spark Plug
Replacement.
Every 100,000 Miles (166 000 km):Automatic
Transmission Service (normal conditions).
Every 120 000 Miles (200 000 km):Evaporative
Emissions Canister and Air Suction Filter Replacement
(or every 120 months, whichever occurs ®rst). Engine
Accessory Drive Belt Replacement (or every
120 months, whichever occurs ®rst).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Long Trip/Highway De®nition
Follow this scheduled maintenanceonlyif none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break down
slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 7.5 months, whichever occurs
®rst). Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Automatic Transmission Service
(severe conditions only). Passenger Compartment Air
Filter Inspection (If Equipped). Propeller Shafts and
U-Joints Inspection (or every 15 months, whichever
occurs ®rst).
6-6

Every 30,000 Miles (50 000 km):Engine Accessory
Drive Belt Inspection (or every 30 months, whichever
occurs ®rst). Cooling System Service (or every
30 months, whichever occurs ®rst). Fuel Tank, Cap and
Lines Inspection. Engine Air Cleaner Filter Replacement.
Passenger Compartment Air Filter Replacement (If
Equipped). Ignition Coil Plug Cap Inspection (or every
30 months, whichever occurs ®rst). Manual Transmission
Fluid Change. Transfer Case Fluid Change. Differential
Fluid Change. Fuel Filter Replacement (or every
30 months, whichever occurs ®rst).
Every 45,000 Miles (75 000 km):Automatic
Transmission Fluid Hose Inspection (or every
45 months, whichever occurs ®rst).
Every 60,000 Miles (100 000 km):Fuel Tank Cap
Gasket Replacement. Emission System Hoses
Inspection. Spark Plug Replacement. Brake Fluid
Service.
Every 100,000 Miles (166 000 km):Automatic
Transmission Service (normal conditions).
Every 120,000 Miles (200 000 km):Evaporative
Emissions Canister and Air Suction Filter Replacement
(or every 120 months, whichever occurs ®rst).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The service shown at 120,000 miles
(200 000 km) should be repeated at the same interval
after 120,000 miles (200 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-24andPart C: Periodic Maintenance Inspections on
page 6-28.
Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-29.
6-7

3,000 Miles (5 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
6,000 Miles (10 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qIf Equipped: Inspect passenger compartment
air ®lters.
qRotate tires. See
Tire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
9,000 Miles (15 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
12,000 Miles (20 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qIf Equipped: Inspect passenger compartment
air ®lters.
qRotate tires. See
Tire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
15,000 Miles (25 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qInspect engine air cleaner ®lter. If necessary, replace
the ®lter. If vehicle is driven in dusty/dirty conditions,
inspect ®lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-18for more
information.An Emission Control Service.
(See footnote ².)
qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
6-8

If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every
100,000 miles (166 000 km).
qChange manual transmission ¯uid.
qChange transfer case ¯uid.
qChange differential ¯uid.
qInspect propeller shafts and U-joints for looseness
and damage (or every 15 months, whichever
occurs ®rst). Inspect more frequently if used off-road
or for pulling a trailer. Tighten U-joint ¯ange bolts
if necessary.
18,000 Miles (30 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qIf Equipped: Inspect passenger compartment
air ®lters.
qRotate tires. See
Tire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
21,000 Miles (35 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
24,000 Miles (40 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qIf Equipped: Inspect passenger compartment
air ®lters.
qRotate tires. See
Tire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
27,000 Miles (45 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
30,000 Miles (50 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qIf Equipped: Replace passenger compartment
air ®lters.
qInspect fuel tank, cap and lines for damage or leaks.
Inspect fuel cap gasket for any damage. Replace
parts as needed.
An Emission Control Service.
(See footnote ².)
qInspect engine accessory drive belts (or every
30 months, whichever occurs ®rst).An Emission
Control Service.
6-9

qDrain, ¯ush and re®ll cooling system (or every
30 months, whichever occurs ®rst). SeeEngine
Coolant on page 5-25for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure
cap.
An Emission Control Service. (See footnote ².)
qInspect ignition coil plug cap (or every 30 months,
whichever occurs ®rst).An Emission Control
Service. (See footnote ².)
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-18for more information.An Emission Control Service.
qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every
100,000 miles (166 000 km).
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
qChange manual transmission ¯uid.
qChange transfer case ¯uid.
qChange differential ¯uid.
qReplace fuel ®lter (or every 30 months, whichever
occurs ®rst, or sooner if ®lter is clogged).
An
Emission Control Service. (See footnote ².)
qInspect propeller shafts and U-joints for looseness
and damage (or every 15 months, whichever
occurs ®rst). Inspect more frequently if used off-road
or for pulling a trailer. Tighten U-joint ¯ange bolts
if necessary.
33,000 Miles (55 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
6-10