manual transmission CHEVROLET TRACKER 2004 2.G Owner's Manual

Manual Transmission Fluid
When to Check and Change
A good time to have it checked is when the engine oil is
changed. Refer to the Maintenance Schedule to
determine when to change your transmission ¯uid. See
Part A: Scheduled Maintenance Services on page 6-4.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at your Chevrolet dealership
service department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading.
Notice:Too much or too little ¯uid can damage
your transmission. Too much can mean that some
of the ¯uid could come out and fall on hot engine
part or exhaust system parts, starting a ®re.
Too little ¯uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission ¯uid.Check the ¯uid level only when your engine is off, the
vehicle is parked on a level place and the transmission
is cool enough for you to rest your ®ngers on the
transmission case.
Then, follow these steps:
1. Remove the ®ller plug.
2. Check that the lubricant level is up to the bottom of
the ®ller plug hole.
3. If the ¯uid level is good, install the plug and be sure
it is fully seated. If the ¯uid level is low, add more
¯uid as described in the next steps.
5-23

Jump Starting
If your battery has run down, you may want to use
another vehicle and some jumper cables to start your
vehicle. Be sure to follow the steps below to do it safely.
{CAUTION:
Batteries can hurt you. They can be dangerous
because:
·They contain acid that can burn you.
·They contain gas that can explode or
ignite.
·They contain enough electricity to
burn you.
If you do not follow these steps exactly, some
or all of these things can hurt you.
Notice:Ignoring these steps could result in costly
damage to your vehicle that would not be covered
by your warranty.
Trying to start your vehicle by pushing or pulling it
will not work, and it could damage your vehicle.
1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.
Notice:If the other vehicle's system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren't touching
each other. If they are, it could cause a ground
connection you don't want. You wouldn't be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake ®rmly on both vehicles involved in
the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in NEUTRAL before setting the parking brake.
Notice:If you leave your radio or other accessories
on during the jump starting procedure, they could
be damaged. The repairs would not be covered
by your warranty. Always turn off your radio and
other accessories when jump starting your vehicle.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter. Turn off the radio and all lamps that aren't
needed. This will help reduce sparks and help save
both batteries. And it could save your radio!
5-43

{CAUTION:
Changing a tire can be dangerous. The vehicle
can slip off the jack and roll over or fall on you
or other people. You and they could be badly
injured or even killed. Find a level place to
change your tire. To help prevent the vehicle
from moving:
1. Set the parking brake ®rmly.
2. Put an automatic transmission shift lever
in PARK (P), or shift a manual
transmission to FIRST (1) or
REVERSE (R).
3. If you have a four-wheel-drive vehicle,
be sure the transfer case is in a drive
gear Ð not in NEUTRAL.
4. Turn off the engine and do not restart
while the vehicle is raised.
5. Do not allow passengers to remain in the
vehicle.
CAUTION: (Continued)
CAUTION: (Continued)
To be even more certain the vehicle won't
move, you can put blocks at the front and rear
of the tire farthest away from the one being
changed. That would be the tire on the other
side, at the opposite end of the vehicle.
5-73

Capacities and Speci®cations
The following approximate capacities are given in English and metric conversions.
Capacities and Speci®cations
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a and Polyalkylene
Glycol (PAG) refrigerant oil with dye0.9 lbs. 0.4 kg
Automatic Transmission
Drain and Re®ll2.6 quarts 2.5 L*
Cooling System 8.5 quarts 8.0 L
Differential
Front
Rear1.1 quarts
2.3 quarts1.0 L*
2.2 L*
Engine Oil with Filter 5.8 quarts 5.5 L**
Fuel Tank 16.9 gallons 64 L
Manual Transmission
Four-Wheel Drive
Two-Wheel Drive1.6 quarts
2.0 quarts1.5 L*
1.9 L*
5-98

Capacities and Speci®cations (cont'd)
ApplicationCapacities
English Metric
Transfer Case 1.8 quarts 1.7 L
Wheels and Tires
Wheel Nut Torque
Plastic Wheel Nut Cap Torque73 lbft
Tighten by hand plus
one half turn with wheel
wrench100Y
*Recheck ¯uid level after ®lling. See
Automatic Transmission Fluid on page 5-20orManual Transmission Fluid on
page 5-23.
**When changing the oil ®lter, additional oil may be needed. Recheck the oil level after ®lling. SeeEngine Oil on
page 5-13.
Engine Speci®cations
Engine VIN Code Transmission Spark Plug Gap
V6 4 Automatic 0.043 inch (1.1 mm)
5-99

Short Trip/City De®nition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
·Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
·Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
·You frequently tow a trailer or use a carrier on top
of your vehicle.
·If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs ®rst).
Every 6,000 Miles (10 000 km):Passenger
Compartment Air Filter Inspection (If Equipped).
Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Automatic Transmission Service
(severe conditions only). Manual Transmission Fluid
Change. Transfer Case Fluid Change. Differential Fluid
Change. Propeller Shafts and U-Joints Inspection
(or every 15 months, whichever occurs ®rst).
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Air Filter Replacement (If Equipped).
Ignition Coil Plug Cap Inspection (or every 30 months,
whichever occurs ®rst). Engine Accessory Drive Belt
Inspection (or every 30 months, whichever occurs ®rst).
Cooling System Service (or every 30 months,
whichever occurs ®rst). Fuel Tank, Cap, and Lines
Inspection. Fuel Filter Replacement (or every 30 months,
whichever occurs ®rst).
6-5

Every 30,000 Miles (50 000 km):Engine Accessory
Drive Belt Inspection (or every 30 months, whichever
occurs ®rst). Cooling System Service (or every
30 months, whichever occurs ®rst). Fuel Tank, Cap and
Lines Inspection. Engine Air Cleaner Filter Replacement.
Passenger Compartment Air Filter Replacement (If
Equipped). Ignition Coil Plug Cap Inspection (or every
30 months, whichever occurs ®rst). Manual Transmission
Fluid Change. Transfer Case Fluid Change. Differential
Fluid Change. Fuel Filter Replacement (or every
30 months, whichever occurs ®rst).
Every 45,000 Miles (75 000 km):Automatic
Transmission Fluid Hose Inspection (or every
45 months, whichever occurs ®rst).
Every 60,000 Miles (100 000 km):Fuel Tank Cap
Gasket Replacement. Emission System Hoses
Inspection. Spark Plug Replacement. Brake Fluid
Service.
Every 100,000 Miles (166 000 km):Automatic
Transmission Service (normal conditions).
Every 120,000 Miles (200 000 km):Evaporative
Emissions Canister and Air Suction Filter Replacement
(or every 120 months, whichever occurs ®rst).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The service shown at 120,000 miles
(200 000 km) should be repeated at the same interval
after 120,000 miles (200 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-24andPart C: Periodic Maintenance Inspections on
page 6-28.
Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-29.
6-7

If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every
100,000 miles (166 000 km).
qChange manual transmission ¯uid.
qChange transfer case ¯uid.
qChange differential ¯uid.
qInspect propeller shafts and U-joints for looseness
and damage (or every 15 months, whichever
occurs ®rst). Inspect more frequently if used off-road
or for pulling a trailer. Tighten U-joint ¯ange bolts
if necessary.
18,000 Miles (30 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qIf Equipped: Inspect passenger compartment
air ®lters.
qRotate tires. See
Tire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
21,000 Miles (35 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
24,000 Miles (40 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qIf Equipped: Inspect passenger compartment
air ®lters.
qRotate tires. See
Tire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
27,000 Miles (45 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
30,000 Miles (50 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qIf Equipped: Replace passenger compartment
air ®lters.
qInspect fuel tank, cap and lines for damage or leaks.
Inspect fuel cap gasket for any damage. Replace
parts as needed.
An Emission Control Service.
(See footnote ².)
qInspect engine accessory drive belts (or every
30 months, whichever occurs ®rst).An Emission
Control Service.
6-9

qDrain, ¯ush and re®ll cooling system (or every
30 months, whichever occurs ®rst). SeeEngine
Coolant on page 5-25for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure
cap.
An Emission Control Service. (See footnote ².)
qInspect ignition coil plug cap (or every 30 months,
whichever occurs ®rst).An Emission Control
Service. (See footnote ².)
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-18for more information.An Emission Control Service.
qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every
100,000 miles (166 000 km).
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
qChange manual transmission ¯uid.
qChange transfer case ¯uid.
qChange differential ¯uid.
qReplace fuel ®lter (or every 30 months, whichever
occurs ®rst, or sooner if ®lter is clogged).
An
Emission Control Service. (See footnote ².)
qInspect propeller shafts and U-joints for looseness
and damage (or every 15 months, whichever
occurs ®rst). Inspect more frequently if used off-road
or for pulling a trailer. Tighten U-joint ¯ange bolts
if necessary.
33,000 Miles (55 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
6-10

36,000 Miles (60 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qIf Equipped: Inspect passenger compartment
air ®lters.
qRotate tires. See
Tire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
39,000 Miles (65 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
42,000 Miles (70 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qIf Equipped: Inspect passenger compartment
air ®lters.
qRotate tires. See
Tire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
45,000 Miles (75 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qInspect automatic transmission ¯uid hose (or
every 45 months, whichever occurs ®rst).qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every
100,000 miles (166 000 km).
qInspect engine air cleaner ®lter. If necessary, replace
the ®lter. If vehicle is driven in dusty/dirty conditions,
inspect ®lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-18for more
information.An Emission Control Service.
(See footnote ².)
qChange manual transmission ¯uid.
qChange transfer case ¯uid.
qChange differential ¯uid.
qInspect propeller shafts and U-joints for looseness
and damage (or every 15 months, whichever
occurs ®rst). Inspect more frequently if used off-road
or for pulling a trailer. Tighten U-joint ¯ange bolts
if necessary.
6-11