engine CHEVROLET VENTURE 2002 1.G Owners Manual

6-29
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Occasionally check the coolant level in the radiator. For
information on how to add coolant to the radiator, see
ªCooling Systemº in the Index.
Radiator Pressure Cap
NOTICE:
Your radiator cap is a 15 psi (105 kPa)
pressure
-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating. Be sure the arrows on the cap
line up with the overflow tube on the radiator
filler neck.
The radiator pressure cap is located at the front of the
engine compartment on the passenger's side of the
vehicle. See ªEngine Compartment Overviewº in the
Index for more information on location.

6-30
Power Steering Fluid
The power steering fluid
reservoir is located to the
right of the windshield
washer fluid reservoir,
at the back of the
engine compartment.
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected and
repaired. See ªEngine Compartment Overviewº in the
Index for reservoir location.
How to Check Power Steering Fluid
Turn the key off, let the engine compartment cool down,
wipe the cap and the top of the reservoir clean, then
unscrew the cap and wipe the dipstick with a clean rag.
Replace the cap and completely tighten it. Then remove
the cap again and look at the fluid level on the dipstick.
When the engine compartment is hot, the level should be
at the H (hot) mark. When it's cold, the level should be
at the C (cold) mark. If the fluid is at the ADD mark,
you should add fluid.
What to Use
To determine what kind of fluid to use, see
ªRecommended Fluids and Lubricantsº in the Index.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.

6-31
Windshield Washer Fluid
What to Use
When you need windshield washer fluid, be sure to read
the manufacturer's instructions before use. If you will be
operating your vehicle in an area where the temperature
may fall below freezing, use a fluid that has sufficient
protection against freezing. See ªEngine Compartment
Overviewº in the Index for reservoir location.
Adding Washer Fluid
Open the cap with the
washer symbol on it.
Add washer fluid until
the tank is full.
NOTICE:

When using concentrated washer fluid,
follow the manufacturer's instructions for
adding water.

Don't mix water with ready
-to-use washer
fluid. Water can cause the solution to freeze
and damage your washer fluid tank and
other parts of the washer system. Also,
water doesn't clean as well as washer fluid.

Fill your washer fluid tank only
three
-quarters full when it's very cold. This
allows for expansion if freezing occurs,
which could damage the tank if it is
completely full.

Don't use engine coolant (antifreeze) in
your windshield washer. It can damage
your washer system and paint.

6-32
Brakes
Brake Fluid
Your brake master cylinder reservoir is filled with
DOT
-3 brake fluid. See ªEngine Compartment
Overviewº in the Index for the location of the reservoir.There are only two reasons why the brake fluid level in the
reservoir might go down. The first is that the brake fluid
goes down to an acceptable level during normal brake
lining wear. When new linings are put in, the fluid level
goes back up. The other reason is that fluid is leaking out
of the brake system. If it is, you should have your brake
system fixed, since a leak means that sooner or later your
brakes won't work well, or won't work at all.
So, it isn't a good idea to ªtop offº your brake fluid.
Adding brake fluid won't correct a leak. If you add fluid
when your linings are worn, then you'll have too much
fluid when you get new brake linings. You should add
(or remove) brake fluid, as necessary, only when work is
done on the brake hydraulic system.
CAUTION:
If you have too much brake fluid, it can spill on
the engine. The fluid will burn if the engine is hot
enough. You or others could be burned, and your
vehicle could be damaged. Add brake fluid only
when work is done on the brake hydraulic system.
See ªChecking Brake Fluidº in this section.

6-33
United States Canada
When your brake fluid falls to a low level, your brake
warning light will come on. See ªBrake System Warning
Lightº in the Index.
What to Add
When you do need brake fluid, use only DOT
-3 brake
fluid. Refer to ªRecommended Fluids and Lubricantsº
in the Index. Use new brake fluid from a sealed
container only.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This will help keep
dirt from entering the reservoir.
CAUTION:
With the wrong kind of fluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake fluid.
NOTICE:

Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral
-based oil, such as engine
oil, in your brake system can damage brake
system parts so badly that they'll have to be
replaced. Don't let someone put in the
wrong kind of fluid.

If you spill brake fluid on your vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake fluid on
your vehicle. If you do, wash it off immediately.
See ªAppearance Careº in the Index.

6-35 Brake Adjustment
Every time you apply the brakes, with or without the
vehicle moving, your brakes adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your vehicle
was designed and tested with top
-quality GM brake
parts. When you replace parts of your braking
system
-- for example, when your brake linings wear
down and you need new ones put in
-- be sure you get
new approved GM replacement parts. If you don't, your
brakes may no longer work properly. For example, if
someone puts in brake linings that are wrong for your
vehicle, the balance between your front and rear brakes
can change
-- for the worse. The braking performance
you've come to expect can change in many other ways if
someone puts in the wrong replacement brake parts.
Battery
Your new vehicle comes with a maintenance free
ACDelco
battery. When it's time for a new battery,
get one that has the replacement number shown on the
original battery's label. We recommend an ACDelco
battery. See ªEngine Compartment Overviewº in the
Index for battery location.
WARNING: Battery posts, terminals and related
accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.

6-63
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on the
driver's side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Parts Identification Label
You'll find this label on the inside of the access panel
located on the driver's side of the rear of the vehicle. It's
very helpful if you ever need to order parts. On this
label is:

your VIN,

the model designation,

paint information and

a list of all production options and
special equipment.
Be sure that this label is not removed from the vehicle.

6-69
Underhood Fuse Block
This fuse block is located
in the engine compartment,
in front of the windshield
washer fluid reservoir.
See ªEngine Compartment
Overviewº in the Index
for more information
on location.
The fuses marked spare are available if a replacement
fuse is needed.
To remove the cover, turn the knob counterclockwise
and lift up.
When finished, to put the cover back on, turn the knob
clockwise to tighten it. Make sure that the remote
positive (+) terminal cover is on correctly.
Maxi Fuse Usage
1 Coolant Fans
2 Not Used
3 Circuit Breakers: Front Comfort
Controls Hi Blower, and
Headlamp Fuses (Instrument
Panel): Hazard and Stoplamp
4 Circuit Breaker: Power Seat. Fuses
(Instrument Panel): Electronic
Level Control and Rear Defogger

6-73
Capacities and Specifications
The following approximate capacities are given in
English and metric measurements.
Please refer to ªRecommended Fluids and Lubricantsº
in the Index for more information.
Automatic Transaxle
Pan Removal
and Replacement 7.4 quarts (7.0 L). . . . . . . . . . . . .
Complete Overhaul 10.0 quarts (9.5 L). . . . . . . . . . .
AWD Automatic Transaxle
Pan Removal
and Replacement 8.7 quarts (8.3 L). . . . . . . . . . . . .
Complete Overhaul 10.8 quarts (10.3 L). . . . . . . . . .
Cooling System
With A/C 9.6 quarts (9.1 L). . . . . . . . . . . . . . . . . . . .
With Rear Climate Control 11.9 quarts (11.3 L). . . . . Engine Oil with Filter4.5 quarts (4.25 L) . . . . . . . .
Fuel Capacity
Standard/Regular 20.0 U.S. gallons (75.0 L). . . . . . .
Optional/Extended 25.1 U.S. gallons (95.0 L). . . . . .
Wheel Nut Torque100 lb
-ft (140 N´m) . . . . . . . . . .
All capacities are approximate. When adding, be
sure to fill to the appropriate level, as recommended
in this manual.
Engine Specifications
Engine VIN Code E. . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Type V6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firing Order 1
-2-3-4-5-6 . . . . . . . . . . . . . . . . . . . . . .

6-74
Air Conditioning
Refrigerant Capacity
If you do your own service work, you'll need the proper
service manual. See ªDoing Your Own Service Workº in
the Index for additional information. It is recommended
that service work on your air conditioning system be
performed by a qualified technician.
Air Conditioning Refrigerant Systems
Front A/C 1.7 lbs. (0.8 kg). . . . . . . . . . . . . . . . . . . .
Front and Rear A/C 2.2 lbs. (1.0 kg). . . . . . . . . . . . .
Use Refrigerant Oil, R134a Systems
Normal Maintenance
Replacement Parts
Engine Air Cleaner/Filter A-1208C* . . . . . . . . . . . . . .
Engine Oil Filter PF47. . . . . . . . . . . . . . . . . . . . . . . .
Passenger Compartment
Air Filter (2) GM Part No. 52482929. . . . . . . . . . . .
Spark Plugs 41
-940* . . . . . . . . . . . . . . . . . . . . . . . . . .
Gap: 0.060 inches (1.5 mm)
Windshield Wiper Blades
Length 24.0 inches (60.0 cm). . . . . . . . . . . . . . . . . .
Type Shepherd's Hook. . . . . . . . . . . . . . . . . . . . . . . .
Wiper Blade (Backglass)
Length 16.0 inches (40.6 cm). . . . . . . . . . . . . . . . . .
Type Shepherd's Hook. . . . . . . . . . . . . . . . . . . . . . . .
* ACDelco

part number.