radiator cap CHEVROLET VENTURE 2003 1.G Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-18
Automatic Transaxle Fluid..............................5-20
Engine Coolant.............................................5-23
Radiator Pressure Cap..................................5-26
Engine Overheating.......................................5-26
Cooling System............................................5-29
Power Steering Fluid.....................................5-37
Windshield Washer Fluid................................5-38
Brakes........................................................5-40Battery........................................................5-43
Jump Starting...............................................5-44
All-Wheel Drive..............................................5-50
Bulb Replacement..........................................5-52
Halogen Bulbs..............................................5-52
Headlamps..................................................5-52
Front Turn Signal, Sidemarker and
Parking Lamps..........................................5-54
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-56
Replacement Bulbs.......................................5-57
Windshield Wiper Blade Replacement..............5-58
Tires..............................................................5-60
In¯ation - Tire Pressure.................................5-61
Tire Inspection and Rotation...........................5-62
When It Is Time for New Tires.......................5-63
Buying New Tires.........................................5-64
Uniform Tire Quality Grading..........................5-65
Wheel Alignment and Tire Balance..................5-66
Wheel Replacement......................................5-66
Tire Chains..................................................5-67
Accessory In¯ator.........................................5-68
If a Tire Goes Flat........................................5-70
Changing a Flat Tire.....................................5-71
Compact Spare Tire......................................5-86
Section 5 Service and Appearance Care
5-1

A. Underhood Fuse Block. SeeFuses and Circuit
Breakers on page 5-96.
B. Remote Positive (+) Terminal. See
Jump Starting on
page 5-44.
C. Windshield Washer Fluid Reservoir. See
Windshield
Washer Fluid on page 5-38.
D. Radiator Pressure Cap. See
Radiator Pressure Cap
on page 5-26.
E. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-37.
F. Engine Oil Fill Cap. See
Engine Oil on page 5-13.
G. Engine Oil Dipstick. See
Engine Oil on page 5-13.
H. Transaxle Fluid Dipstick. See
Automatic Transaxle
Fluid on page 5-20.
I. Brake Master Cylinder Reservoir. See
Brakes on
page 5-40.
J. Engine Air Cleaner/Filter. See
Engine Air
Cleaner/Filter on page 5-18.
K. Coolant Recovery Tank. See
Cooling System on
page 5-29.
Engine Oil
If the low engine oil level message appears on the
instrument cluster, it means you need to check your
engine oil level right away. For more information,
see
Low Engine Oil Level Message on page 3-53.
You should check your engine oil level regularly; this is
an added reminder.United States
Canada
5-13

Adding Coolant
If you need more coolant, add the proper DEX-COOLž
coolant mixtureat the coolant recovery tank.
{CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you will
almost never have to add coolant at the
radiator. Never turn the radiator pressure
cap Ð even a little Ð when the engine and
radiator are hot.Add coolant mixture at the coolant recovery tank, but be
careful not to spill it.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Occasionally check the coolant level in the radiator. For
information on how to add coolant to the radiator,
see
Cooling System on page 5-29.
5-25

Radiator Pressure Cap
Notice:The radiator cap on your vehicle is a
pressure-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating. Be sure the arrows on the cap line
up with the over¯ow tube on the radiator ®ller neck.
The radiator pressure cap is located at the front of the
engine compartment on the passenger's side of the
vehicle. See
Engine Compartment Overview on
page 5-12for more information on location.
Engine Overheating
You will ®nd an engine coolant temperature gage on
your vehicle's instrument panel cluster. SeeEngine
Coolant Temperature Gage on page 3-44. You
also have an engine coolant temperature warning
message on your instrument panel. See
Engine Coolant
Temperature Warning Message on page 3-51.
Overheated Engine Protection
Operating Mode
This emergency operating mode allows your vehicle to
be driven to a safe place in an emergency situation.
If an overheated engine condition exists, an overheat
protection mode which alternates ®ring groups of
cylinders helps prevent engine damage. In this mode,
you will notice a signi®cant loss in power and engine
performance. The temperature gage will indicate
an overheat condition exists. Driving extended miles
(km) and/or towing a trailer in the overheat protection
mode should be avoided.
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any
repair. The engine oil will be severely degraded.
Repair the cause of coolant loss, change the oil and
reset the oil life system. See ªEngine Oilº in the
Index.
5-26

Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
A. Radiator Pressure Cap
B. Electric Engine Cooling Fans
C. Coolant Recovery Tank{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant recovery tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.
5-29

The coolant level should be at or above the FULL
COLD mark. If it isn't, you may have a leak at the
pressure cap or in the radiator hoses, heater hoses,
radiator, water pump or somewhere else in the cooling
system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If
you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine ®re, and you could be
burned. Get any leak ®xed before you drive the
vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running. If they aren't, your vehicle needs service.
5-30

{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap Ð even a little Ð they can come
out at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have
to turn the pressure cap.
5-33

How to Add Coolant to the Radiator
Notice:Your engine has a speci®c radiator
®ll procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.
1. You can remove the radiator pressure cap when
the cooling system, including the radiator pressure
cap and upper radiator hose, is no longer hot.
Turn the pressure cap slowly counterclockwise until
it ®rst stops. (Don't press down while turning the
pressure cap.)If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.
2. Then keep turning the pressure cap, but now push
down as you turn it. Remove the pressure cap.
5-34

6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fans.
7. By this time, the coolant level inside the radiator
®ller neck may be lower. If the level is lower, add
more of the proper DEX-COOL
žcoolant mixture
through the ®ller neck until the level reaches
the base of the ®ller neck.8. Then replace the pressure cap. At any time during
this procedure if coolant begins to ¯ow out of the
®ller neck, reinstall the pressure cap. Be sure
the arrows on the pressure cap line up with the
vent tube.
5-36

82,500 Miles (137 500 km)
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
qReplace passenger compartment air ®lter. If you
drive regularly under dusty conditions, the ®lter
may require replacement more often.
qReplace engine air cleaner ®lter. See
Engine Air
Cleaner/Filter on page 5-18for more information.An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
97,500 Miles (162 500 km)
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
100,000 Miles (166 000 km)
qInspect spark plug wires.An Emission Control
Service.
qReplace spark plugs.An Emission Control Service.
qChange automatic transaxle ¯uid and ®lter if the
vehicle is mainly driven under one or more of
these conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
qIf you haven't used your vehicle under severe service
conditions listed previously and, therefore, haven't
changed your automatic transaxle ¯uid, change both
the ¯uid and ®lter.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll cooling system (or every
60 months since last service, whichever occurs ®rst).
See
Engine Coolant on page 5-23for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
6-9