battery replacement CHEVROLET VOLT 2011 Owner's Manual

Black plate (3,1)Chevrolet Volt Owner Manual - 2011
Keys, Doors and Windows 2-3
Remote Keyless
Entry (RKE) System
SeeRadio Frequency
Statement on page 13‑28 for
information regarding Part 15
of the Federal Communications
Commission (FCC) rules and
Industry Canada Standards
RSS-210/220/310.
If there is a decrease in the RKE
operating range:
.Check the distance.
The transmitter may be
too far from the vehicle.
.Check the location. Other
vehicles or objects may be
blocking the signal.
.Check the transmitter's battery.
See “Battery Replacement” later
in this section.
.If the transmitter is still not
working correctly, see your
dealer or a qualified technician
for service.
Remote Keyless Entry
(RKE) System Operation
The RKE transmitter functions will
work up to 60 m (195 ft) away from
the vehicle.
Keep in mind that other conditions,
such as those previously stated,
can impact the performance of the
transmitter.
K(Unlock): Press once to unlock
the driver door. Press a second time
within five seconds to unlock all
doors. The hazard warning lamps will
flash twice each time the button
is pressed and the anti-theft
alarm system will be disarmed.
See
Anti-theft Alarm System on
page 2‑13.
Q(Lock): Press to lock all doors.
The hazard warning lamps will flash
once and the anti-theft alarm system
will be armed. See Anti-theft Alarm
System on page 2‑13.
If the driver door is open when
Qis
pressed, all doors lock and then
the driver door will unlock if the
Unlocked Door Anti Lock Out
feature is enabled through
the vehicle personalization.
See “Unlocked Door Anti Lock
Out Feature” underVehicle
Personalization on page 5‑53 for
more information. This may vary
based on vehicle personalization.

Black plate (7,1)Chevrolet Volt Owner Manual - 2011
Keys, Doors and Windows 2-7
Starting the Vehicle with a Low
Transmitter Battery
If the transmitter battery is weak,
the DIC may display NO REMOTE
DETECTED when you try to
start the vehicle. The REPLACE
BATTERY IN REMOTE KEY
message may also be displayed
at this time.
To start the vehicle:
1. Open the instrument panelstorage and remove the
rubber mat.
2. Extend the key blade and placethe blade into the slot.
3. With the vehicle in P (Park) or N (Neutral), press the brake
pedal and the POWER
Obutton
on the center stack. See Power
Button on page 9‑18 for
additional information.
Replace the transmitter battery as
soon as possible.
Battery Replacement
Notice: When replacing the
battery, do not touch any of
the circuitry on the transmitter.
Static from your body could
damage the transmitter.
To replace the battery:
1. Extend the key blade and open the battery cover on the back of
the unit.
2. Remove the used battery. Avoid touching the circuit board
to other components.
3. Insert the new battery, positive side facing down toward
the base.
4. Reassemble the battery cover.
5. Check the operation of the transmitter with the vehicle.

Black plate (9,1)Chevrolet Volt Owner Manual - 2011
Instruments and Controls 5-9
Remove the cover to access and
replace when not in use.
Certain accessory plugs may
not be compatible with the
accessory power outlet and
could overload vehicle or adapter
fuses. If a problem is experienced,
see your dealer.
When adding electrical equipment,
be sure to follow the installation
instructions included with the
equipment. SeeAdd-On Electrical
Equipment on page 9‑63.
Notice: Hanging heavy
equipment from the power
outlet can cause damage not
covered by the vehicle warranty.
The power outlets are designed
for accessory power plugs only,
such as cell phone charge cords.Warning Lights,
Gauges, and
Indicators
Warning lights and gauges can
signal that something is wrong
before it becomes serious enough
to cause an expensive repair or
replacement. Paying attention to
the warning lights and gauges
could prevent injury.
Warning lights come on when there
could be a problem with a vehicle
function. Some warning lights come
on briefly when the propulsion
system is started to indicate they
are working.
Gauges can indicate when there
could be a problem with a vehicle
function. Often gauges and warning
lights work together to indicate a
problem with the vehicle. When one of the warning lights
comes on and stays on while
driving, or when one of the gauges
shows there may be a problem,
check the section that explains what
to do. Waiting to do repairs can be
costly and even dangerous.
Instrument Cluster
The instrument cluster displays a
preview of information that includes
electric range, charging, odometer,
and battery status. This happens
upon entry when the driver door is
opened, and following the welcome
animation, before starting the
vehicle.
A CHARGING OVERRIDE/
INTERRUPTION OCCURRED
message may display on the lower
left of the screen. This indicates that
an override of the charge settings
by the owner via OnStar has
occurred.

Black plate (49,1)Chevrolet Volt Owner Manual - 2011
Instruments and Controls 5-49
NO REMOTE DETECTED
This message displays when the
RKE transmitter is not detected
while attempting to start the vehicle.
The transmitter battery may be
weak. See“Starting the Vehicle
with a Low Transmitter Battery”
under Remote Keyless Entry (RKE)
System Operation on page 2‑3 for
more information.
NO REMOTE DETECTED,
PRESS BRAKE TO RESTART
This message displays if the RKE
transmitter is no longer detected
in the vehicle. Press the brake
pedal and the POWER
Obutton
to restart the vehicle, or press the
POWER
Obutton without pressing
the brake pedal to turn the vehicle
off. If the vehicle is turned off and
a valid transmitter is not available,
the vehicle will not restart.
REMINDER: KEY LEFT IN
VEHICLE
This message displays when
leaving the vehicle with the RKE
transmitter still inside.
REPLACE BATTERY IN
REMOTE KEY
This message displays when the
battery in the RKE transmitter needs
to be replaced.
SERVICE KEYLESS START
SYSTEM
This message displays when the
keyless start system needs service.
Take the vehicle to your dealer.
Lamp Messages
AUTOMATIC LIGHT CONTROL
ON OR OFF
A message will display when the
automatic light control has been
turned on or off.
CHECK LAMP or LAMP
FAILURE
Depending on the lamp, one of
these messages may display.
See Bulb Replacement on
page 10‑34.
TURN SIGNAL ON
This message displays if the turn
signal has been left on. Turn off the
turn signal.
Object Detection System
Messages
PARK ASSIST OFF
This message displays when the
park assist system has been turned
off. See Ultrasonic Parking Assist
on page 9‑43.
SERVICE PARKING ASSIST
This message displays if there is a
problem with the park assist system.
Take the vehicle to your dealer for
service.

Black plate (1,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-3
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-3
California Perchlorate Materials Requirements . . . . 10-3
Accessories and Modifications . . . . . . . . . . . . . . . 10-4
Lifting the Vehicle . . . . . . . . . . . . 10-5
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . . . . . . . 10-8
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-9
Engine Compartment Overview . . . . . . . . . . . . . . . . . . 10-10
Engine Oil . . . . . . . . . . . . . . . . . . 10-12
Engine Oil Life System . . . . . 10-15
Engine Air Cleaner/Filter . . . . 10-16 Cooling System (Engine) . . . 10-18
Cooling System (High
Voltage Battery) . . . . . . . . . . . 10-19
Cooling System (Power Electronics and Charger
Modules) . . . . . . . . . . . . . . . . . . 10-20
Engine Coolant . . . . . . . . . . . . . 10-21
Engine Overheating . . . . . . . . 10-23
Power Steering Fluid . . . . . . . 10-24
Washer Fluid . . . . . . . . . . . . . . . 10-24
Brakes . . . . . . . . . . . . . . . . . . . . . 10-25
Brake Fluid . . . . . . . . . . . . . . . . . 10-26
Battery . . . . . . . . . . . . . . . . . . . . . 10-28
Propulsion System Start Check . . . . . . . . . . . . . . . . . . . . . 10-29
Electrical Drive Unit Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . 10-30
Park Brake and P (Park) Mechanism Check . . . . . . . . 10-30
Wiper Blade Replacement . . . . . . . . . . . . . . 10-31
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-32
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-34
Halogen Bulbs . . . . . . . . . . . . . . 10-34
Headlamps . . . . . . . . . . . . . . . . . 10-34
Back-Up Lamps . . . . . . . . . . . . 10-35
License Plate Lamp . . . . . . . . 10-36
Replacement Bulbs . . . . . . . . . 10-37
Electrical System
High Voltage Devices andWiring . . . . . . . . . . . . . . . . . . . . . 10-37
Electrical System Overload . . . . . . . . . . . . . . . . . . 10-37
Engine Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-38
Instrument Panel Fuse Block (Left Side) . . . . . . . . . . . . . . . . 10-42
Instrument Panel Fuse Block (Right Side) . . . . . . . . . . . . . . . 10-43
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-45

Black plate (8,1)Chevrolet Volt Owner Manual - 2011
10-8 Vehicle Care
Vehicle Checks
Doing Your Own
Service Work
{WARNING
Never try to do your own
service on high voltage battery
components. You can be injured
and the vehicle can be damaged
if you try to do your own service
work. Service and repair of these
high voltage battery components
should only be performed by a
trained service technician with
the proper knowledge and tools.
Exposure to high voltage
can cause shock, burns, and
even death. The high voltage
components in the vehicle can
only be serviced by technicians
with special training.(Continued)
WARNING (Continued)
High voltage components are
identified by labels. Do not
remove, open, take apart,
or modify these components.
High voltage cable or wiring has
orange covering. Do not probe,
tamper with, cut, or modify high
voltage cable or wiring.
{WARNING
You can be injured and the
vehicle could be damaged if you
try to do service work on a vehicle
without knowing enough about it.
.Be sure you have sufficient
knowledge, experience,
the proper replacement
parts, and tools before
attempting any vehicle
maintenance task.(Continued)
WARNING (Continued)
.Be sure to use the proper
nuts, bolts, and other
fasteners. Metric and
English fasteners can be
easily confused. If the wrong
fasteners are used, parts
can later break or fall off.
You could be hurt.
If doing some of your own service
work, use the proper service
manual. It tells you much more
about how to service the vehicle
than this manual can. To order the
proper service manual, see Service
Publications Ordering Information
on page 13‑12.
This vehicle has an airbag system.
Before attempting to do your own
service work, see Airbag System
Check on page 3‑40.

Black plate (28,1)Chevrolet Volt Owner Manual - 2011
10-28 Vehicle Care
Battery
This vehicle has a high voltage
battery and a standard 12‐volt
battery.
If the vehicle is in a crash, the
sensing system may shut down
the high voltage system. When this
occurs, the high voltage battery is
disconnected and the vehicle will
not start. The SERVICE VEHICLE
SOON message in the Driver
Information Center (DIC), will be
displayed. Before the vehicle can
be operated again, it must be
serviced at your dealer.
See“If a Crash Occurs” under
Collision Damage Repair on
page 13‑10 for additional
information. If an airbag has
inflated, see What Will You See
after an Airbag Inflates? on
page 3‑31. Only a trained service technician
with the proper knowledge and
tools should inspect, test, or replace
the high voltage battery. See your
dealer if the high voltage battery
needs service. The dealer has
information on how to recycle
the high voltage battery. There
is also information available at
http://www.recyclemybattery.com.
Keep the vehicle plugged in, even
when fully charged, to keep the high
voltage battery temperature ready
for the next drive. This is important
when outside temperatures are
extremely hot or cold.
A vehicle cover, which can reduce
sun loading on the vehicle and
improve high voltage battery life,
is available from your dealer.
Refer to the replacement number
shown on the original battery label
when a new 12‐volt battery is
needed.{DANGER
Battery posts, terminals, and
related accessories contain lead
and lead compounds, chemicals
known to the State of California
to cause cancer and reproductive
harm. Wash hands after handling.
Vehicle Storage
{WARNING
12‐volt batteries have acid that
can burn you and gas that can
explode. You can be badly hurt
if you are not careful. See
Jump
Starting on page 10‑79 for tips on
working around a battery without
getting hurt.

Black plate (2,1)Chevrolet Volt Owner Manual - 2011
11-2 Service and Maintenance
{WARNING
Performing maintenance work can
be dangerous. Some jobs can
cause serious injury. Perform
maintenance work only if you
have the required know-how and
the proper tools and equipment.
If in doubt, see your dealer to
have a qualified technician do
the work. SeeDoing Your Own
Service Work on page 10‑8.
At your dealer, you can be
certain that you will receive the
highest level of service available.
Your dealer has specially trained
service technicians, uses genuine
replacement parts, as well as,
up‐to‐date tools and equipment
to ensure fast and accurate
diagnostics. The proper replacement parts,
fluids, and lubricants to use are
listed in
Recommended Fluids
and Lubricants on page 11‑6 and
Maintenance Replacement Parts on
page 11‑7. We recommend the use
of genuine parts from your dealer.
Rotation of New Tires
To maintain ride, handling, and
performance of the vehicle, it is
important that the first rotation
service for new tires be performed.
Tires should be rotated every
12 000 km/7,500 mi. See Tire
Rotation on page 10‑61.
Scheduled
Maintenance
Required Services
Every Month
.Engine oil level check.
See Engine Oil on page 10‑12.
.Engine, power electronics,
and high voltage battery
pack coolant level checks.
SeeCooling System (Engine) on
page 10‑18 orCooling System
(High Voltage Battery) on
page 10‑19 orCooling System
(Power Electronics and Charger
Modules) on page 10‑20 for
more information.
.Fluids visual leak check. A leak
in any system must be repaired
and the fluid level checked.

Black plate (5,1)Chevrolet Volt Owner Manual - 2011
Service and Maintenance 11-5
Your dealer has trained service
technicians who will perform
this work and reset the system.
If the engine oil life system is
reset accidentally, service the
vehicle within 5 000 km/3,000 mi
since the last service. Reset the
oil life system whenever the oil is
changed.
Every 80 000 km/50,000 mi
.Engine air cleaner filter
replacement.
.Evaporative control system
inspection. Check all fuel and
vapor lines and hoses for proper
hook‐up, routing, and condition.
Check that the purge valve,
if the vehicle has one, works
properly. Replace as needed. An Emission Control Service.
The U.S. Environmental
Protection Agency or the
California Air Resources Board
has determined that the failure
to perform this maintenance
item will not nullify the emission
warranty or limit recall liability
prior to the completion of
the vehicle's useful life.
We, however, urge that all
recommended maintenance
services be performed at the
indicated intervals and the
maintenance be recorded.
Every 160 000 km/100,000 mi
.Spark plug replacement.
An Emission Control Service. Every 240 000 km/150,000 mi or
every 5 years, whichever occurs
first
.Engine cooling system drain,
flush, and refill (or every five
years, whichever occurs first).
See
Cooling System (Engine) on
page 10‑18 orCooling System
(High Voltage Battery) on
page 10‑19 orCooling System
(Power Electronics and Charger
Modules) on page 10‑20.
An Emission Control Service.
Every 240 000 km/150,000 mi or
every 10 years, whichever occurs
first
.Engine drive belt inspection
for fraying, excessive cracks,
or obvious damage. Replace,
if needed.
Every 10 Years
.Air conditioning system flush
and refill and desiccant
replacement.

Black plate (7,1)Chevrolet Volt Owner Manual - 2011
Customer Information 13-7
.Flat Tire Change:Service to
change a flat tire with the tire
sealant and compressor kit.
If the tire has been separated
from the wheel, has damaged
sidewalls, or has a large
puncture, the tire is too severely
damaged for the tire sealant and
compressor kit to be effective.
It is the owner's responsibility for
the repair or replacement of the
tire if it is not covered by the
warranty.
.Battery Jump Start: Service to
jump start a dead battery.
Services Not Included in
Roadside Assistance
.Impound towing caused by
violation of any laws.
.Legal fines.
.Mounting, dismounting,
or changing of snow tires,
chains, or other traction devices.
.Towing or services for vehicles
driven on a non-public road or
highway.
Services Specific to Canadian
Vehicles
.Fuel Delivery: Reimbursement
is approximately $5 Canadian.
Diesel fuel delivery may be
restricted. Propane and other
fuels are not provided through
this service.
.Lock-Out Service: Vehicle
registration is required.
.Trip Routing Service: Detailed
maps of North America are
provided when requested either
with the most direct route or the
most scenic route. There is a
limit of six requests per year.
Additional travel information
is also available. Allow three
weeks for delivery.
.Trip Interruption Benefits
and Assistance: Must be
over 250 km (150 mi) from
where the trip was started to
qualify. General Motors of
Canada Limited requires pre-authorization, original
detailed receipts, and a copy
of the repair orders. Once
authorization has been received,
the Roadside Assistance advisor
will help to make arrangements
and explain how to receive
payment.
.Alternative Service:
If assistance cannot be
provided right away, the
Roadside Assistance advisor
may give permission to get
local emergency road service.
You will receive payment, up to
$100, after sending the original
receipt to Roadside Assistance.
Mechanical failures may be
covered, however any cost for
parts and labor for repairs not
covered by the warranty are
the owner's responsibility.