engine CHEVROLET VOLT 2012 1.G Owners Manual

Black plate (1,1)Chevrolet Volt Owner Manual - 2012
Technical Data 12-1
Technical Data
Vehicle Identification
Vehicle IdentificationNumber (VIN) . . . . . . . . . . . . . . 12-1
Service Parts Identification Label . . . . . . . . . . . . . . . . . . . . . . . 12-1
Vehicle Data
Capacities andSpecifications . . . . . . . . . . . . . . 12-2
Engine Drive Belt Routing . . . 12-3
Vehicle Identification
Vehicle Identification
Number (VIN)
This legal identifier is in the front
corner of the instrument panel, on
the left side of the vehicle. It can be
seen through the windshield from
outside. The VIN also appears on
the Vehicle Certification and Service
Parts labels and certificates of title
and registration.
Engine Identification
The eighth character in the VIN is
the engine code. This code
identifies the vehicle's engine,
specifications, and replacement
parts. See “Engine Specifications”
under Capacities and Specifications
on page 12‑2 for the vehicle's
engine code.
Service Parts
Identification Label
The label is inside the right rear
cargo storage door and has the
following information:
.Vehicle Identification
Number (VIN).
.Model designation.
.Paint information.
.Production options and special
equipment.
Do not remove this label from the
vehicle.

Black plate (2,1)Chevrolet Volt Owner Manual - 2012
12-2 Technical Data
Vehicle Data
Capacities and Specifications
The following approximate capacities are given in metric and English conversions. Refer toRecommended Fluids
and Lubricants on page 11‑12 for more information.
Application Capacities
Metric English
Air Conditioning Refrigerant R134a For the air conditioning system refrigerant charge
amount, see the refrigerant label under the hood. See your dealer for more information.
Cooling Systems Engine 7.3 L 7.7 qt
High Voltage Battery 6.2 L 6.6 qt
Power Electronics 2.8 L 3.0 qt
Engine Oil with Filter 3.5 L3.7 qt
Fuel Tank 35.2 L9.3 gal
Electric Drive Unit 8.45 L8.93 qt
Wheel Nut Torque 140Y 100 lb ft
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual.

Black plate (3,1)Chevrolet Volt Owner Manual - 2012
Technical Data 12-3
Engine Specifications
EngineVIN CodeElectric Drive Unit Spark Plug Gap
1.4L L4 4Automatic 0.7 mm (0.027 in)
Engine Drive Belt Routing

Black plate (13,1)Chevrolet Volt Owner Manual - 2012
Customer Information 13-13
If another party's insurance
company is paying for the repairs,
you are not obligated to accept a
repair valuation based on that
insurance company's collision policy
repair limits, as you have no
contractual limits with that company.
In such cases, you can have control
of the repair and parts choices as
long as the cost stays within
reasonable limits.
Service Publications
Ordering Information
Service Manuals
Service Manuals have the diagnosis
and repair information on the
engines, electric drive unit, axle,
suspension, brakes, electrical,
steering, body, etc.
Service Bulletins
Service Bulletins give additional
technical service information
needed to knowledgeably service
General Motors cars and trucks.
Each bulletin contains instructions
to assist in the diagnosis and
service of the vehicle.
Owner Information
Owner publications are written
specifically for owners and intended
to provide basic operational
information about the vehicle. The
Owner Manual includes the
Maintenance Schedule for all
models.
In-Portfolio: Includes a Portfolio,
Owner Manual, and Warranty
Booklet.
RETAIL SELL PRICE:
$35.00 (U.S.) plus handling and
shipping fees.
Without Portfolio: Owner
Manual only.RETAIL SELL PRICE:
$25.00 (U.S.) plus handling and
shipping fees.
Current and Past Models
Technical Service Bulletins and
Manuals are available for current
and past model GM vehicles.
ORDER TOLL FREE:
1-800-551-4123 Monday - Friday
8:00 AM - 6:00 PM Eastern Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit
Helm, Inc. at: www.helminc.com
Or write to:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207
Prices are subject to change without
notice and without incurring
obligation. Allow ample time for
delivery.
All listed prices are quoted in U.S.
funds. Make checks payable in U.S.
funds.

Black plate (15,1)Chevrolet Volt Owner Manual - 2012
Customer Information 13-15
Reporting Safety Defects
to the Canadian
Government
If you live in Canada, and you
believe that the vehicle has a safety
defect, notify Transport Canada
immediately, and notify General
Motors of Canada Limited. Call
Transport Canada at
1-800-333-0510 or write to:
Transport Canada
Road Safety Branch
80 rue Noel
Gatineau, QC J8Z 0A1
Reporting Safety Defects
to General Motors
In addition to notifying NHTSA
(or Transport Canada) in a situation
like this, notify General Motors.
Call 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance
Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, call 1-800-263-3777
(English) or 1-800-263-7854
(French), or write:
General Motors of Canada Limited
Customer Care Centre, Mail Code:
CA1-163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Vehicle Data
Recording and
Privacy
This GM vehicle has a number of
sophisticated computers that record
information about the vehicle’s
performance and how it is driven.
For example, the vehicle uses
computer modules to monitor and
control engine and electric drive unit
performance, to monitor the
conditions for airbag deployment
and to deploy airbags in a crash,
and to provide antilock braking to
help the driver control the vehicle.
These modules may store data to
help your dealer technician service
the vehicle. Some modules may
also store data about how you
operate the vehicle, such as rate of
fuel consumption or average speed.
These modules may also retain the
owner’s personal preferences, such
as radio pre-sets, seat positions,
and temperature settings.

Black plate (5,1)Chevrolet Volt Owner Manual - 2012
OnStar 14-5
Diagnostics
OnStar Vehicle Diagnostics will
perform a vehicle check every
month. It will check the engine,
transmission, antilock brakes, and
major vehicle systems. It also
checks the tire pressures, if the
vehicle is equipped with the Tire
Pressure Monitoring System. If a
diagnostics check is needed
between e-mails, push
Q, and an
Advisor can run a check.
OnStar Additional
Information
Transferring Service
PushQto request account transfer
eligibility information. The Advisor
can assist in canceling or removing
account information. If OnStar
receives information that vehicle
ownership has changed, OnStar
may send a voice message to the
vehicle, requesting updated account
information.
Reactivation for Subsequent
Owners
PushQand follow the prompts to
speak to an Advisor as soon as
possible after acquiring the vehicle.
The Advisor will update vehicle
records and will explain the OnStar
service offers and options available.
How OnStar Service Works
Automatic Crash Response,
Emergency Services, Crisis Assist,
Stolen Vehicle Assistance, Vehicle
Diagnostics, Remote Door Unlock,
Roadside Assistance, Turn-by-Turn
Navigation, and Hands-Free Calling
are available on most vehicles. Not
all OnStar services are available
everywhere or on all vehicles. For
more information, a full description
of OnStar services, system
limitations, and OnStar terms and
conditions, see www.onstar.com
(U.S.) or www.onstar.ca (Canada);
contact OnStar at 1-888-4-ONSTAR
(1‐888‐466‐7827) or TTY
1‐877‐248‐2080; or push
Qto
speak with an Advisor. OnStar
services require a vehicle electrical
system, wireless service, and GPS
satellite technologies to be available
and operating for features to
function properly. These systems
may not operate if the battery is
discharged or disconnected.

Black plate (1,1)Chevrolet Volt Owner Manual - 2012
INDEX i-1
A
Accessories andModifications . . . . . . . . . . . . . . . . . 10-3
Accessory Power . . . . . . . . . . . . . . 9-21
Add-On Electrical Equipment . . . . . . . . . . . . . . . . . . . 9-65
Additional Information,
OnStar
®. . . . . . . . . . . . . . . . . . . . . . 14-5
Air Cleaner/Filter, Engine . . . . . 10-13
Air Conditioning . . . . . . . . . . . . . . . . 8-1
Air Vents . . . . . . . . . . . . . . . . . . . . . . . 8-8
Airbag System Check . . . . . . . . . . . . . . . . . . . . . . . . 3-32
How Does an AirbagRestrain? . . . . . . . . . . . . . . . . . . . 3-24
Passenger Sensing
System . . . . . . . . . . . . . . . . . . . . . . 3-26
What Makes an Airbag Inflate? . . . . . . . . . . . . . . . . . . . . . . 3-23
What Will You See after an
Airbag Inflates? . . . . . . . . . . . . . 3-24
When Should an Airbag Inflate? . . . . . . . . . . . . . . . . . . . . . . 3-22
Where Are the Airbags? . . . . . . 3-21 Airbags
Adding Equipment to the
Vehicle . . . . . . . . . . . . . . . . . . . . . . 3-31
Passenger Status Indicator . . . 5-18
Readiness Light . . . . . . . . . . . . . . 5-17
Servicing Airbag-Equipped Vehicles . . . . . . . . . . . . . . . . . . . . . 3-31
System Check . . . . . . . . . . . . . . . . 3-19
Alarm System Anti-theft . . . . . . . . . . . . . . . . . . . . . . 2-15
AM-FM Radio . . . . . . . . . . . . . . . . . . . 7-8
Antenna
Multi-band . . . . . . . . . . . . . . . . . . . . 7-13
Anti-theft Alarm System . . . . . . . . . . . . . . . . 2-15
Alarm System Messages . . . . . 5-53
Antilock Brake System (ABS) . . . . . . . . . . . . . . . . 9-33
Warning Light . . . . . . . . . . . . . . . . . 5-23
Appearance Care Exterior . . . . . . . . . . . . . . . . . . . . . 10-85
Interior . . . . . . . . . . . . . . . . . . . . . . 10-89
Assistance Program, Roadside . . . . . . . . . . . . . . . . . . . . . 13-6 Audio Players . . . . . . . . . . . . . . . . . 7-14
CD . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
MP3 . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Audio System Radio Reception . . . . . . . . . . . . . . 7-13
Theft-Deterrent Feature . . . . . . . . 7-2
Automatic
Climate Control System . . . . . . . . 8-1
Door Locks . . . . . . . . . . . . . . . . . . . 2-13
Auxiliary Devices . . . . . . . . . . . . . . . . . . . . . . . 7-18
B
Battery . . . . . . . . . . . . . . . . . . . . . . . 10-25
Gauge . . . . . . . . . . . . . . . . . . . . . . . . 5-14
High Voltage . . . . . . . . . . . . . . . . . . 5-14
Jump Starting . . . . . . . . . . . . . . . 10-75
Power Protection . . . . . . . . . . . . . . 6-6
Battery and Charging Messages. . . . . . . . . . . . . . . . . . . . 5-47
Blade Replacement, Wiper . . . 10-28
Bluetooth . . . . . . . . . . 7-22, 7-24, 7-28
Brake Parking, Electric . . . . . . . . . . . . . . 9-34
System Warning Light . . . . . . . . 5-22

Black plate (2,1)Chevrolet Volt Owner Manual - 2012
i-2 INDEX
Brakes . . . . . . . . . . . . . . . . . . . . . . . . 10-22Antilock . . . . . . . . . . . . . . . . . . . . . . . 9-33
Fluid . . . . . . . . . . . . . . . . . . . . . . . . 10-23
Regenerative Braking . . . . . . . . . 9-36
System Messages . . . . . . . . . . . . 5-48
Braking . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Break-In, New Vehicle . . . . . . . . . 9-17
Bulb Replacement . . . . . . . . . . . . 10-32 Back-up Lamps . . . . . . . . . . . . . 10-31
Halogen Bulbs . . . . . . . . . . . . . . 10-29
Headlamp Aiming . . . . . . . . . . . 10-28
Headlamps . . . . . . . . . . . . . . . . . 10-29
License Plate Lamps . . . . . . . 10-31
Buying New Tires . . . . . . . . . . . . . 10-59
C
Calibration . . . . . . . . . . . . . . . 5-14, 5-44
California Fuel Requirements . . . . . . . . . . . 9-60
Perchlorate MaterialsRequirements . . . . . . . . . . . . . . . 10-2
Warning . . . . . . . . . . . . . . . . . . . . . . 10-2
Camera, Rear Vision . . . . . . . . . . 9-45
Canadian Vehicle Owners . . . . . . . . iii Capacities and
Specifications . . . . . . . . . . . . . . . . 12-2
Carbon Monoxide Engine Exhaust . . . . . . . . . . . . . . . 9-30
Hatch . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Winter Driving . . . . . . . . . . . . . . . . 9-10
Cargo
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Cautions, Danger, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . iv
CD Player . . . . . . . . . . . . . . . . . . . . . 7-14
Chains, Tire . . . . . . . . . . . . . . . . . . 10-65
Charge Cord . . . . . . . . . . . . . . . . . . . 9-55
Charging . . . . . . . . . . . . . . . . . . . . . . 5-32
Delay Override . . . . . . . . . . . . . . . 9-51
Electrical Requirements . . . . . . 9-58
Plug-In . . . . . . . . . . . . . . . . . . . . . . . 9-48
Utility Interruption . . . . . . . . . . . . . 9-58
Charging Status Screens . . . . . . 9-52
Charging System Light . . . . . . . . 5-19
Check Engine Light . . . . . . . . . . . . . . . . . . 5-19 Child Restraints
Infants and Young
Children . . . . . . . . . . . . . . . . . . . . . 3-36
Lower Anchors and Tethers for Children . . . . . . . . . 3-42
Older Children . . . . . . . . . . . . . . . . 3-33
Securing . . . . . . . . . . . . . . . . 3-50, 3-53
Systems . . . . . . . . . . . . . . . . . . . . . . 3-39
Cleaning Exterior Care . . . . . . . . . . . . . . . 10-85
Interior Care . . . . . . . . . . . . . . . . 10-89
Climate Control Systems Automatic . . . . . . . . . . . . . . . . . . . . . . 8-1
Cluster, Instrument . . . . . . . . . . . . . 5-9
Collision Damage Repair . . . . . 13-10
Compass . . . . . . . . . . . . . . . . 5-14, 5-44
Compressor Kit, Tire Sealant . . . . . . . . . . . . . . . . . . . . . . 10-67
Connections, OnStar
®. . . . . . . . . 14-4
Control of a Vehicle . . . . . . . . . . . . . 9-5
Convex Mirrors . . . . . . . . . . . . . . . . 2-17
Coolant Engine . . . . . . . . . . . . . . . . . . . . . . 10-18
Engine TemperatureWarning Light . . . . . . . . . . . . . . . 5-25

Black plate (3,1)Chevrolet Volt Owner Manual - 2012
INDEX i-3
Cooling System . . . . . . . . 10-15–10-17Engine Messages . . . . . . . . . . . . 5-49
Courtesy Transportation Program . . . . . . . . . . . . . . . . . . . . . . 13-9
Cover Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Cruise Control . . . . . . . . . . . . . . . . . 9-40
Light . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Messages . . . . . . . . . . . . . . . . . . . . 5-49
Customer Assistance . . . . . . . . . . 13-4 Offices . . . . . . . . . . . . . . . . . . . . . . . . 13-3
Text Telephone (TTY)
Users . . . . . . . . . . . . . . . . . . . . . . . 13-4
Customer Information Service PublicationsOrdering Information . . . . . . 13-13
Customer Satisfaction Procedure . . . . . . . . . . . . . . . . . . . . 13-1
D
Damage Repair, Collision . . . . . 13-10
Danger, Warnings, andCautions . . . . . . . . . . . . . . . . . . . . . . . . iv
Data Recorders, Event . . . . . . . 13-16
Daytime Running Lamps (DRL) . . . . . . . . . . . . . . . . . . 6-2 Defensive Driving . . . . . . . . . . . . . . . 9-5
Delayed Charging Override . . . . 9-51
Delayed Locking . . . . . . . . . . . . . . . 2-13
Devices, Auxiliary . . . . . . . . . . . . . 7-18
Diagnostics, OnStar
®. . . . . . . . . . 14-5
Distracted Driving . . . . . . . . . . . . . . . 9-4
Dome Lamps . . . . . . . . . . . . . . . . . . . 6-5
Door Ajar Messages . . . . . . . . . . . . . . . 5-49
Delayed Locking . . . . . . . . . . . . . . 2-13
Locks . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Power Locks . . . . . . . . . . . . . . . . . . 2-12
Drive Belt Routing, Engine . . . . . 12-3
Drive Mode Messages . . . . . . . . . 5-49
Drive Unit Electric . . . . . . . . . . . . . . . . . . . . . . . 9-31
Driver Efficiency Gauge . . . . . . . 5-15
Driver Information Center (DIC) . . . . . . . . . . . . . . . . . 5-45
Driver Selected Operating Modes . . . . . . . . . . . . . . . . . . . . . . . 9-25
Driving Defensive . . . . . . . . . . . . . . . . . . . . . . 9-5
Drunk . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Highway Hypnosis . . . . . . . . . . . . . 9-9
Hill and Mountain Roads . . . . . . . 9-9 Driving (cont'd)
If the Vehicle is Stuck . . . . . . . . . 9-12
Loss of Control . . . . . . . . . . . . . . . . 9-7
Off-Road Recovery . . . . . . . . . . . . 9-7
Vehicle Load Limits . . . . . . . . . . . 9-12
Wet Roads . . . . . . . . . . . . . . . . . . . . 9-8
Winter . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Driving for Better Energy Efficiency . . . . . . . 1-28, 9-2
E
Electric Drive Unit . . . . . . . . . . . . . 9-31
Electric Drive Unit
Messages . . . . . . . . . . . . . . . . . . . . 5-49
Electric Drive Unit Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . . . 10-27
Electric Mode . . . . . . . . . . . . . . . . . . 9-24
Electric Parking Brake . . . . . . . . . 9-34
Electric Parking Brake Light . . . 5-22
Electrical Equipment, Add-On . . . . . . . . . . . . . . . . . . . . . . 9-65
Electrical Requirements for Battery Charging . . . . . . . . . . . . . 9-58

Black plate (4,1)Chevrolet Volt Owner Manual - 2012
i-4 INDEX
Electrical SystemEngine Compartment
Fuse Block . . . . . . . . . . . . . . . . 10-34
Instrument Panel Fuse Block . . . . . . . . . 10-38, 10-40
Overload . . . . . . . . . . . . . . . . . . . 10-33
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . . 10-42
Electronic Stability Control . . . . . 9-38
Emergency, OnStar
®. . . . . . . . . . 14-2
Energy Efficiency
Driving . . . . . . . . . . . . . . . . . . . 1-28, 9-2
Energy Information . . . . . . . . . . . . 5-43
Engine Air Cleaner/Filter . . . . . . . . . . . 10-13
Check and Service EngineSoon Light . . . . . . . . . . . . . . . . . . 5-19
Compartment Overview . . . . . . . 10-8
Coolant . . . . . . . . . . . . . . . . . . . . . 10-18
Coolant Temperature Warning Light . . . . . . . . . . . . . . . 5-25
Cooling System . . . . . . 10-15–10-17
Cooling System Messages . . . 5-49
Drive Belt Routing . . . . . . . . . . . . 12-3
Exhaust . . . . . . . . . . . . . . . . . . . . . . 9-30
Oil Life System . . . . . . . . . . . . . 10-12 Engine (cont'd)
Oil Messages . . . . . . . . . . . . . . . . . 5-50
Overheating . . . . . . . . . . . . . . . . 10-21
Pressure Light . . . . . . . . . . . . . . . . 5-26
Running While Parked . . . . . . . . 9-30
Engine Unavailable Out of Fuel . . . . . . . . . . . . . . . . . . . 9-27
Entry Lighting . . . . . . . . . . . . . . . . . . . 6-6
Event Data Recorders . . . . . . . . 13-16
Exit Lighting . . . . . . . . . . . . . . . . . . . . 6-6
Extended Range Mode . . . . . . . . 9-24
Extender, Safety Belt . . . . . . . . . . 3-17
Exterior Lamp Controls . . . . . . . . . 6-1
F
Filter, Engine Air Cleaner . . . . . . . . . 10-13
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 6-2
Flashers, Hazard Warning . . . . . . 6-3
Flat Tire . . . . . . . . . . . . . . . . . . . . . . 10-65
Floor Console Storage . . . . . . . . . . 4-1
Floor Mats . . . . . . . . . . . . . . . . . . . . 10-92
Fluid Brakes . . . . . . . . . . . . . . . . . . . . . . 10-23
Washer . . . . . . . . . . . . . . . . . . . . . 10-21
Folding Mirrors . . . . . . . . . . . . . . . . 2-17 Front Seats
Adjustment . . . . . . . . . . . . . . . . . . . . 3-4
Heated . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-59 Additives . . . . . . . . . . . . . . . . . . . . . 9-60
Filling a Portable FuelContainer . . . . . . . . . . . . . . . . . . . 9-64
Filling the Tank . . . . . . . . . . . . . . . 9-62
Foreign Countries . . . . . . . . . . . . 9-60
Gasoline Specifications . . . . . . . 9-60
Gauge . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Low Fuel Warning Light . . . . . . . 5-27
Requirements, California . . . . . 9-60
System Messages . . . . . . . . . . . . 5-50
Function Check Electric Drive Unit Shift
Lock Control . . . . . . . . . . . . . . 10-27
Fuses Engine CompartmentFuse Block . . . . . . . . . . . . . . . . 10-34
Instrument Panel
Fuse Block . . . . . . . . . 10-38, 10-40
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . . 10-42