headlamp CHEVROLET VOLT 2012 1.G User Guide

Black plate (3,1)Chevrolet Volt Owner Manual - 2012
Lighting 6-3
A light sensor on top of the
instrument panel makes the DRL
work, so be sure it is not covered.
Fully functional DRL are required on
all vehicles first sold in Canada.When the DRL are on, the taillamps,
sidemarker lamps, instrument panel
lights, and other lamps will not be
on. The instrument cluster will be lit.
When the exterior lamp control band
is turned to the headlamp position,
the low-beam headlamps come on.
The other lamps that come on with
the headlamps will also come on.
When the vehicle is on and you are
stopped, the DRL can be turned off
by moving the shift lever to P (Park).
The DRL will stay off until the shift
lever is moved out of the P (Park)
position.
The regular headlamp system
should be turned on when needed.
Hazard Warning Flashers
|(Hazard Warning Flasher):
Press this button, on the center
stack, to make the front and rear
turn signal lamps flash on and off.
This warns others that you are
having trouble.
Press
|again to turn the
flashers off.

Black plate (6,1)Chevrolet Volt Owner Manual - 2012
6-6 Lighting
Lighting Features
Entry Lighting
The headlamps, parking lamps,
taillamps, back‐up lamps, and the
interior lights turn on briefly when
the Remote Keyless Entry (RKE)
transmitter
Kis pressed. The lights
turn off immediately when the
POWER
Obutton is pressed or
automatically after a brief period.
Exit Lighting
The headlamps, parking lamps,
taillamps, back‐up lamps, and
license plate lamps come on when
the vehicle is turned off. Some
interior lights also come on when
the vehicle is turned off. The
exterior lamps and interior lights
remain on after the door is closed
for a brief period and then turn off.
The exit lighting feature can be
changed. See Vehicle
Personalization on page 5‑56.
Battery Power Protection
The battery saver feature is
designed to protect the vehicle's
12‐volt battery.
If the exterior lamps or any interior
lamp is left on and the vehicle is
turned off, the battery rundown
protection system automatically
turns the lamps off after about
10 minutes.

Black plate (48,1)Chevrolet Volt Owner Manual - 2012
9-48 Driving and Operating
When the System Does Not
Seem To Work Properly
The RVC system may not work
properly or display a clear image if:
.The RVC is turned off. See
“Turning the Rear Vision Camera
System On or Off”earlier in this
section.
.It is dark.
.The sun or the beam of
headlamps is shining directly
into the camera lens.
.Ice, snow, mud, or anything else
has built up on the camera lens.
Clean the lens, rinse it with
water, and wipe it with a soft
cloth.
.The back of the vehicle was in
an accident. The position and
mounting angle of the camera
can change or the camera can
be affected. Be sure to have the
camera and its position and
mounting angle checked at your
dealer.
Charging
Plug-In Charging
This section explains the process
for charging the vehicle's high
voltage battery. Do not allow the
vehicle to remain in temperature
extremes for long periods without
being driven or plugged in. It is
recommended that the vehicle be
plugged in when temperatures are
below 0°C (32°F) and above 32°C
(90°F) to maximize high voltage
battery life. The charging system may run fans
and pumps that result in sounds
from the vehicle while it is turned
off. Additional unexpected clicking
sounds may be caused by the
electrical devices used while
charging.
While the charge cord is plugged
into the vehicle, the vehicle cannot
be driven.

Black plate (1,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-2
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-2
California Perchlorate Materials Requirements . . . . 10-2
Accessories and Modifications . . . . . . . . . . . . . . . 10-3
Lifting the Vehicle . . . . . . . . . . . . 10-3
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . . . . . . . 10-6
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . 10-8
Engine Oil . . . . . . . . . . . . . . . . . . . 10-9
Engine Oil Life System . . . . . 10-12
Engine Air Cleaner/Filter . . . . 10-13
Cooling System (Engine) . . . 10-15
Cooling System (High Voltage Battery) . . . . . . . . . . . 10-16
Cooling System (Power Electronics and Charger
Modules) . . . . . . . . . . . . . . . . . . 10-17
Engine Coolant . . . . . . . . . . . . . 10-18 Engine Overheating . . . . . . . . 10-21
Washer Fluid . . . . . . . . . . . . . . . 10-21
Brakes . . . . . . . . . . . . . . . . . . . . . 10-22
Brake Fluid . . . . . . . . . . . . . . . . . 10-23
Battery . . . . . . . . . . . . . . . . . . . . . 10-25
Electric Drive Unit Shift Lock
Control Function Check . . . 10-27
Park Brake and P (Park) Mechanism Check . . . . . . . . 10-27
Wiper Blade Replacement . . . . . . . . . . . . . . 10-28
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-28
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-29
Halogen Bulbs . . . . . . . . . . . . . . 10-29
LED Lighting . . . . . . . . . . . . . . . 10-29
Headlamps . . . . . . . . . . . . . . . . . 10-29
Back-Up Lamps . . . . . . . . . . . . 10-31
License Plate Lamp . . . . . . . . 10-31
Replacement Bulbs . . . . . . . . . 10-32
Electrical System
High Voltage Devices andWiring . . . . . . . . . . . . . . . . . . . . . 10-32
Electrical System Overload . . . . . . . . . . . . . . . . . . 10-33 Engine Compartment Fuse
Block . . . . . . . . . . . . . . . . . . . . . 10-34
Instrument Panel Fuse Block (Left Side) . . . . . . . . . . . . . . . . 10-38
Instrument Panel Fuse Block
(Right Side) . . . . . . . . . . . . . . . 10-40
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-42
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-44
Winter Tires . . . . . . . . . . . . . . . . 10-45
Tire Sidewall Labeling . . . . . . 10-45
Tire Designations . . . . . . . . . . . 10-46
Tire Terminology andDefinitions . . . . . . . . . . . . . . . . 10-47
Tire Pressure . . . . . . . . . . . . . . . 10-50
Tire Pressure Monitor
System . . . . . . . . . . . . . . . . . . . 10-51
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . 10-53
Tire Inspection . . . . . . . . . . . . . . 10-57
Tire Rotation . . . . . . . . . . . . . . . 10-57
When It Is Time for New Tires . . . . . . . . . . . . . . . . . . . . . . 10-58
Buying New Tires . . . . . . . . . . . 10-59
Different Size Tires and Wheels . . . . . . . . . . . . . . . . . . . 10-61

Black plate (28,1)Chevrolet Volt Owner Manual - 2012
10-28 Vehicle Care
Wiper Blade Replacement
Windshield wiper blades should be
inspected for wear and cracking.
SeeMaintenance Schedule on
page 11‑3 for more information.
Replacement blades come in
different types and are removed in
different ways. For proper type and
length, see Maintenance
Replacement Parts on page 11‑13.
Notice: Allowing the wiper arm to
touch the windshield when no
wiper blade is installed could
damage the windshield. Any
damage that occurs would not be
covered by your warranty. Do not
allow the wiper arm to touch the
windshield. To replace the windshield wiper
blade:
1. Pull the windshield wiper
assembly away from the
windshield.
2. Press the button in the middle ofthe wiper arm connector, and
pull the wiper blade away from
the arm connector.
3. Remove the wiper blade.
4. Reverse Steps 1 through 3 for wiper blade replacement.
Headlamp Aiming
Headlamp aim has been preset and
should need no further adjustment.
If the vehicle is damaged in a crash,
the headlamp aim may be affected.
If adjustment to the headlamps is
necessary, see your dealer.

Black plate (29,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-29
Bulb Replacement
For the proper type of replacement
bulbs, seeReplacement Bulbs on
page 10‑32.
For any bulb‐changing procedure
not listed in this section, contact
your dealer.
Halogen Bulbs
{WARNING
Halogen bulbs have pressurized
gas inside and can burst if you
drop or scratch the bulb. You or
others could be injured. Be sure
to read and follow the instructions
on the bulb package.
LED Lighting
This vehicle has several LED lamps.
For replacement of any LED lighting
assembly, contact your dealer.
Headlamps
Driver Side Headlamps
To replace the high/low‐beam
headlamp:
1. Open the hood. See Hood on
page 10‑7.
2. Remove the cover from the back of the headlamp assembly by
turning it counterclockwise. 3. Remove the bulb socket from
the headlamp assembly by
turning it counterclockwise.
4. Remove the bulb from the socket.
5. Install the new bulb in the socket.
6. Install the bulb socket by turning it clockwise.
7. Install the cover in the back of the headlamp assembly by
turning it clockwise.

Black plate (30,1)Chevrolet Volt Owner Manual - 2012
10-30 Vehicle Care
Passenger Side Headlamps
To replace the high/low‐beam
headlamp:
1. Open the hood. SeeHood on
page 10‑7.
2. Remove the air cleaner cover. See Engine Air Cleaner/Filter on
page 10‑13. 3. Remove the air cleaner
assembly by pulling up to
release the rear two retention
posts from the securing
grommets. Then pull it forward to
remove the remaining retention
post from the securing grommet.
4. Remove the cover from the back
of the headlamp assembly by
turning it counterclockwise.
5. Remove the bulb from the headlamp assembly by turning it
counterclockwise. 6. Disconnect the bulb from the
wiring harness connector.
7. Install the new bulb in the headlamp assembly by turning it
clockwise.
8. Reconnect the wiring harness connector.
9. Install the cover on the back of the headlamp assembly by
turning it clockwise.
10. Install the air cleaner assembly by lowering the three retention
posts into the grommets.
11. Install the engine air cleaner/ filter assembly cover. See
Engine Air Cleaner/Filter on
page 10‑13.

Black plate (32,1)Chevrolet Volt Owner Manual - 2012
10-32 Vehicle Care
A. Bulb Socket
B. Bulb
C. Lamp Assembly
3. Turn the bulb socket (A) counterclockwise to remove it
from the lamp assembly (C).
4. Pull the bulb (B) straight out of the bulb socket (A).
5. Push the replacement bulb straight into the bulb socket (A)
and turn the bulb socket (A)
clockwise to install it into the
lamp assembly (C). 6. Reinstall the lamp assembly (C)
into the fascia by inserting the
left side first.
7. Push the spring clip side into place.
Replacement Bulbs
Exterior Lamp Bulb
Number
Back-Up Lamps 3157K
High/Low‐Beam
Headlamps HIR2 (9012)
License Plate
Lamps W5W LL
For replacement bulbs not listed
here, contact your dealer.
Electrical System
High Voltage Devices and
Wiring
{WARNING
Exposure to high voltage can
cause shock, burns, and even
death. The high voltage
components in the vehicle can
only be serviced by technicians
with special training.
High voltage components are
identified by labels. Do not
remove, open, take apart,
or modify these components.
High voltage cable or wiring has
orange covering. Do not probe,
tamper with, cut, or modify high
voltage cable or wiring.

Black plate (33,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-33
Electrical System
Overload
The vehicle has fuses and circuit
breakers to protect against an
electrical system overload.
When the current electrical load is
too heavy, the circuit breaker opens
and closes, protecting the circuit
until the current load returns to
normal or the problem is fixed. This
greatly reduces the chance of circuit
overload and fire caused by
electrical problems.
Fuses and circuit breakers protect
the following in the vehicle:
.Headlamp Wiring
.Windshield Wiper Motor
.Power Windows and other
Power AccessoriesReplace a bad fuse with a new one
of the identical size and rating.
If there is a problem on the road and
a fuse needs to be replaced, the
same amperage fuse can be
borrowed. Choose some feature of
the vehicle that is not needed to use
and replace it as soon as possible.
Headlamp Wiring
An electrical overload may cause
the lamps to go on and off, or in
some cases to remain off. Have the
headlamp wiring checked right away
if the lamps go on and off or
remain off.
Windshield Wipers
If the wiper motor overheats due to
heavy snow or ice, the windshield
wipers will stop until the motor cools
and the wiper control is turned off.
After removal of the blockage, the
wiper motor will restart when the
control is then moved to the desired
operating position.
Although the circuit is protected
from electrical overload, overload
due to heavy snow or ice, may
cause wiper linkage damage.
Always clear ice and heavy snow
from the windshield before using the
windshield wipers.
If the overload is caused by an
electrical problem and not snow or
ice, be sure to get it fixed.

Black plate (35,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-35
Mini Fuses Usage4 Ignition Coils/
Injectors
5 Not Used
6a Empty
6b Not Used 7 Empty
8 Empty
9 Heated Mirrors
10 Air Conditioning
Control Module
11 Traction Power
Inverter
Module
–Battery
12 Not Used
13 Cabin Heater Pump
and Valve
14 Not Used Mini Fuses Usage
15 Traction Power
Inverter Module and
Transmission
Control
Module
–Battery
17 Engine Control
Module
–Battery
22 Left High‐Beam
Headlamp
24 Empty
25 Empty
26 Not Used
31 Not Used
32 Run/
Crank
–Sensing
Diagnostic Module
(SDM), Instrument
Cluster, Passenger
Airbag Display,
Automatic Dimming
Inside Rearview
Mirror (If Equipped) Mini Fuses Usage
33 Run/Crank for
Vehicle Integration
Control Module
34 Vehicle Integration
Control
Module
–Battery
35 Not Used
36 Power Electronics
Coolant Pump
37 Cabin Heater
Control Module
38 Rechargeable
Energy Storage
System (High
Voltage Battery)
Coolant Pump