battery replacement CHEVROLET VOLT 2012 1.G Owners Manual

Black plate (1,1)Chevrolet Volt Owner Manual - 2012
2012 Chevrolet Volt Owner ManualM
In Brief. . . . . . . . . . . . . . . . . . . . . . . . 1-1
Instrument Panel . . . . . . . . . . . . . . 1-2
Initial Drive Information . . . . . . . . 1-4
Vehicle Features . . . . . . . . . . . . . 1-18
Battery and Efficiency . . . . . . . . 1-21
Performance and
Maintenance . . . . . . . . . . . . . . . . 1-26
Keys, Doors, and Windows . . . . . . . . . . . . . . . . . . . . 2-1
Keys and Locks . . . . . . . . . . . . . . . 2-2
Doors . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Vehicle Security . . . . . . . . . . . . . . 2-15
Exterior Mirrors . . . . . . . . . . . . . . . 2-17
Interior Mirrors . . . . . . . . . . . . . . . . 2-18
Windows . . . . . . . . . . . . . . . . . . . . . 2-18
Seats and Restraints . . . . . . . . . 3-1
Head Restraints . . . . . . . . . . . . . . . 3-2
Front Seats . . . . . . . . . . . . . . . . . . . . 3-4
Rear Seats . . . . . . . . . . . . . . . . . . . . 3-8
Safety Belts . . . . . . . . . . . . . . . . . . 3-10
Airbag System . . . . . . . . . . . . . . . . 3-19
Child Restraints . . . . . . . . . . . . . . 3-33 Storage
. . . . . . . . . . . . . . . . . . . . . . . 4-1
Storage Compartments . . . . . . . . 4-1
Additional Storage Features . . . 4-2
Instruments and Controls . . . . 5-1
Instrument Panel Overview . . . . 5-3
Controls . . . . . . . . . . . . . . . . . . . . . . . 5-5
Warning Lights, Gauges, and
Indicators . . . . . . . . . . . . . . . . . . . . 5-8
Information Displays . . . . . . . . . . 5-29
Vehicle Messages . . . . . . . . . . . . 5-47
Vehicle Personalization . . . . . . . 5-56
Universal Remote System . . . . 5-65
Lighting . . . . . . . . . . . . . . . . . . . . . . . 6-1
Exterior Lighting . . . . . . . . . . . . . . . 6-1
Interior Lighting . . . . . . . . . . . . . . . . 6-4
Lighting Features . . . . . . . . . . . . . . 6-6
Infotainment System . . . . . . . . . 7-1
Introduction . . . . . . . . . . . . . . . . . . . . 7-1
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Audio Players . . . . . . . . . . . . . . . . 7-14
Phone . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Trademarks and License
Agreements . . . . . . . . . . . . . . . . . 7-34 Climate Controls
. . . . . . . . . . . . . 8-1
Climate Control Systems . . . . . . 8-1
Air Vents . . . . . . . . . . . . . . . . . . . . . . . 8-8
Driving and Operating . . . . . . . . 9-1
Driving Information . . . . . . . . . . . . . 9-2
Starting and Operating . . . . . . . 9-17
Electric Vehicle Operating
Modes . . . . . . . . . . . . . . . . . . . . . . 9-24
Engine Exhaust . . . . . . . . . . . . . . 9-30
Electric Drive Unit . . . . . . . . . . . . 9-31
Brakes . . . . . . . . . . . . . . . . . . . . . . . 9-33
Ride Control Systems . . . . . . . . 9-36
Cruise Control . . . . . . . . . . . . . . . . 9-40
Object Detection Systems . . . . 9-42
Charging . . . . . . . . . . . . . . . . . . . . . 9-48
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 9-59
Towing . . . . . . . . . . . . . . . . . . . . . . . 9-64
Conversions and Add-Ons . . . 9-65
Vehicle Care . . . . . . . . . . . . . . . . . 10-1
General Information . . . . . . . . . . 10-2
Vehicle Checks . . . . . . . . . . . . . . . 10-6
Headlamp Aiming . . . . . . . . . . . 10-28
Bulb Replacement . . . . . . . . . . 10-29
Electrical System . . . . . . . . . . . . 10-32

Black plate (3,1)Chevrolet Volt Owner Manual - 2012
Keys, Doors, and Windows 2-3
If there is a decrease in the RKE
operating range:
.Check the distance. The
transmitter may be too far from
the vehicle.
.Check the location. Other
vehicles or objects may be
blocking the signal.
.Check the transmitter's battery.
See“Battery Replacement” later
in this section.
.If the transmitter is still not
working correctly, see your
dealer or a qualified technician
for service.
Remote Keyless Entry
(RKE) System Operation
The RKE transmitter functions will
work up to 60 m (195 ft) away from
the vehicle.
Keep in mind that other conditions,
such as those previously stated,
can impact the performance of the
transmitter.
K(Unlock): Press once to unlock
the driver door. Press a second time
within five seconds to unlock all
doors.
The hazard warning lamps will flash
twice each time the button is
pressed and the anti-theft alarm
system will be disarmed. See
Anti-theft Alarm System on
page 2‑15. On some models, pressing and
holding
Kwill open all of the
vehicle's windows. See Power
Windows on page 2‑19. This feature
can be disabled by a service
technician.
Q(Lock): Press to lock all doors.
The hazard warning lamps will flash
once and the anti-theft alarm system
will be armed. See Anti-theft Alarm
System on page 2‑15.
If the driver door is open when
Qis
pressed, all doors lock and then
the driver door will unlock if the
Unlocked Door Anti Lock Out
feature is enabled through the
vehicle personalization. See
“Unlocked Door Anti Lock Out”
under Vehicle Personalization on
page 5‑56 for more information.
This may vary based on vehicle
personalization.

Black plate (8,1)Chevrolet Volt Owner Manual - 2012
2-8 Keys, Doors, and Windows
To start the vehicle:
1. Open the instrument panelstorage and remove the
rubber mat.
2. Extend the key blade and placethe blade into the slot.
3. With the vehicle in P (Park) or N (Neutral), press the brake
pedal and the POWER
Obutton
on the center stack. See Power
Button on page 9‑18 for
additional information. Replace the transmitter battery as
soon as possible.
Battery Replacement
Notice:
When replacing the
battery, do not touch any of the
circuitry on the transmitter. Static
from your body could damage the
transmitter.
To replace the battery:
1. Extend the key blade and open the battery cover on the back of
the unit.
2. Remove the used battery. Avoid touching the circuit board to
other components.
3. Insert the new battery, positive side facing down toward
the base.
4. Reassemble the battery cover.
5. Check the operation of the transmitter with the vehicle.
Remote Start
This feature starts the heating or air
conditioning systems and rear
window defogger from outside the
vehicle. Use remote start to heat or
cool the interior when the vehicle is
plugged in to maximize the electric
range by utilizing electricity from the
electrical outlet. Normal operation of
the system will return after the
vehicle has been turned on.
B(Remote Start): This button is
on the RKE transmitter.
During remote start:
.The climate control system will
typically default to the last
climate settings. If the fan is off
or if Fan Only was selected, the
air conditioning or heat will turn
on as needed. See Automatic
Climate Control System on
page 8‑1 for more information.

Black plate (33,1)Chevrolet Volt Owner Manual - 2012
Seats and Restraints 3-33
Replacing Airbag System
Parts after a Crash
{WARNING
A crash can damage the
airbag systems in the vehicle.
A damaged airbag system
may not work properly and may
not protect you and your
passenger(s) in a crash, resulting
in serious injury or even death. To
help make sure the airbag
systems are working properly
after a crash, have them
inspected and any necessary
replacements made as soon as
possible.If an airbag inflates or the vehicle
has been in a crash, the sensing
system may shut down the high
voltage system. When this occurs,
the high voltage battery is
disconnected and the vehicle will
not start. The SERVICE VEHICLE
SOON message in the Driver
Information Center (DIC) will be
displayed. Before the vehicle can be
operated again, it must be serviced
at your dealer.
If an airbag inflates, you will need to
replace airbag system parts. See
your dealer for service.
If the airbag readiness light stays on
after the vehicle is started or comes
on when you are driving, the airbag
system may not work properly. Have
the vehicle serviced right away. See
Airbag Readiness Light on
page 5‑17
for more information.
Child Restraints
Older Children
Older children who have outgrown
booster seats should wear the
vehicle safety belts.

Black plate (51,1)Chevrolet Volt Owner Manual - 2012
Instruments and Controls 5-51
Key and Lock Messages
When programming new Remote
Keyless Entry (RKE) transmitters,
DIC messages display. SeeRemote
Keyless Entry (RKE) System
Operation on page 2‑3 for more
information.
NO REMOTE DETECTED
This message displays when the
RKE transmitter is not detected
while attempting to start the vehicle.
The transmitter battery may be
weak. See “Starting the Vehicle with
a Low Transmitter Battery” under
Remote Keyless Entry (RKE)
System Operation on page 2‑3 for
more information.
NO REMOTE DETECTED,
PRESS BRAKE TO RESTART
This message displays if the RKE
transmitter is no longer detected in
the vehicle. Press the brake pedal
and the POWER
Obutton to restart the vehicle, or press the POWER
O
button without pressing the brake
pedal to turn the vehicle off. If the
vehicle is turned off and a valid
transmitter is not available, the
vehicle will not restart.
REMINDER: KEY LEFT IN
VEHICLE
This message displays when
leaving the vehicle with the RKE
transmitter still inside.
REPLACE BATTERY IN
REMOTE KEY
This message displays when the
battery in the RKE transmitter needs
to be replaced.
SERVICE KEYLESS START
SYSTEM
This message displays when the
keyless start system needs service.
Take the vehicle to your dealer.
Lamp Messages
AUTOMATIC LIGHT CONTROL
ON OR OFF
A message will display when the
automatic light control has been
turned on or off.
CHECK LAMP or LAMP
FAILURE
Depending on the lamp, one of
these messages may display. See
Bulb Replacement on page 10‑29.
TURN SIGNAL ON
This message displays if the turn
signal has been left on. Turn off the
turn signal.

Black plate (1,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-2
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-2
California Perchlorate Materials Requirements . . . . 10-2
Accessories and Modifications . . . . . . . . . . . . . . . 10-3
Lifting the Vehicle . . . . . . . . . . . . 10-3
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . . . . . . . 10-6
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . 10-8
Engine Oil . . . . . . . . . . . . . . . . . . . 10-9
Engine Oil Life System . . . . . 10-12
Engine Air Cleaner/Filter . . . . 10-13
Cooling System (Engine) . . . 10-15
Cooling System (High Voltage Battery) . . . . . . . . . . . 10-16
Cooling System (Power Electronics and Charger
Modules) . . . . . . . . . . . . . . . . . . 10-17
Engine Coolant . . . . . . . . . . . . . 10-18 Engine Overheating . . . . . . . . 10-21
Washer Fluid . . . . . . . . . . . . . . . 10-21
Brakes . . . . . . . . . . . . . . . . . . . . . 10-22
Brake Fluid . . . . . . . . . . . . . . . . . 10-23
Battery . . . . . . . . . . . . . . . . . . . . . 10-25
Electric Drive Unit Shift Lock
Control Function Check . . . 10-27
Park Brake and P (Park) Mechanism Check . . . . . . . . 10-27
Wiper Blade Replacement . . . . . . . . . . . . . . 10-28
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-28
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-29
Halogen Bulbs . . . . . . . . . . . . . . 10-29
LED Lighting . . . . . . . . . . . . . . . 10-29
Headlamps . . . . . . . . . . . . . . . . . 10-29
Back-Up Lamps . . . . . . . . . . . . 10-31
License Plate Lamp . . . . . . . . 10-31
Replacement Bulbs . . . . . . . . . 10-32
Electrical System
High Voltage Devices andWiring . . . . . . . . . . . . . . . . . . . . . 10-32
Electrical System Overload . . . . . . . . . . . . . . . . . . 10-33 Engine Compartment Fuse
Block . . . . . . . . . . . . . . . . . . . . . 10-34
Instrument Panel Fuse Block (Left Side) . . . . . . . . . . . . . . . . 10-38
Instrument Panel Fuse Block
(Right Side) . . . . . . . . . . . . . . . 10-40
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-42
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-44
Winter Tires . . . . . . . . . . . . . . . . 10-45
Tire Sidewall Labeling . . . . . . 10-45
Tire Designations . . . . . . . . . . . 10-46
Tire Terminology andDefinitions . . . . . . . . . . . . . . . . 10-47
Tire Pressure . . . . . . . . . . . . . . . 10-50
Tire Pressure Monitor
System . . . . . . . . . . . . . . . . . . . 10-51
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . 10-53
Tire Inspection . . . . . . . . . . . . . . 10-57
Tire Rotation . . . . . . . . . . . . . . . 10-57
When It Is Time for New Tires . . . . . . . . . . . . . . . . . . . . . . 10-58
Buying New Tires . . . . . . . . . . . 10-59
Different Size Tires and Wheels . . . . . . . . . . . . . . . . . . . 10-61

Black plate (6,1)Chevrolet Volt Owner Manual - 2012
10-6 Vehicle Care
Vehicle Checks
Doing Your Own
Service Work
{WARNING
Never try to do your own service
on high voltage battery
components. You can be injured
and the vehicle can be damaged
if you try to do your own service
work. Service and repair of these
high voltage battery components
should only be performed by a
trained dealer technician with the
proper knowledge and tools.
Exposure to high voltage can
cause shock, burns, and even
death. The high voltage
components in the vehicle can
only be serviced by technicians
with special training.(Continued)
WARNING (Continued)
High voltage components are
identified by labels. Do not
remove, open, take apart,
or modify these components.
High voltage cable or wiring has
orange covering. Do not probe,
tamper with, cut, or modify high
voltage cable or wiring.
{WARNING
You can be injured and the
vehicle could be damaged if you
try to do service work on a vehicle
without knowing enough about it.
.Be sure you have sufficient
knowledge, experience, the
proper replacement parts,
and tools before attempting
any vehicle
maintenance task.(Continued)
WARNING (Continued)
.Be sure to use the proper
nuts, bolts, and other
fasteners. Metric and English
fasteners can be easily
confused. If the wrong
fasteners are used, parts can
later break or fall off. You
could be hurt.
If doing some of your own service
work, use the proper service
manual. It tells you much more
about how to service the vehicle
than this manual can. To order the
proper service manual, see Service
Publications Ordering Information
on page 13‑13.
This vehicle has an airbag system.
Before attempting to do your own
service work, see Airbag System
Check on page 3‑32.

Black plate (26,1)Chevrolet Volt Owner Manual - 2012
10-26 Vehicle Care
Refer to the replacement number
shown on the original battery label
when a new 12‐volt battery is
needed. The vehicle has an
Absorbed Glass Mat (AGM) 12‐volt
battery. Installation of a standard
12‐volt battery will result in reduced
12‐volt battery life.
When using a 12‐volt battery
charger on the 12‐volt AGM battery,
some chargers have an AGM
battery setting on the charger.
If available, use the AGM setting on
the charger, to limit charge voltage
to 14.8 volts.
{WARNING
Battery posts, terminals, and
related accessories contain lead
and lead compounds, chemicals
known to the State of California to
cause cancer and reproductive
harm. Wash hands after handling.
Vehicle Storage
{WARNING
12‐volt batteries have acid that
can burn you and gas that can
explode. You can be badly hurt if
you are not careful. SeeJump
Starting on page 10‑75 for tips on
working around a battery without
getting hurt.
Extended Storage
Remove the 12‐volt battery black,
negative (−) cable from the battery
to keep the 12‐volt battery from
running down or use a battery trickle
charger. In addition, to avoid potential
damage to the high voltage battery,
perform the following recommended
steps:.Store the high voltage battery
with 1/2 charge or less.
.Always store the vehicle in an
environment between
−10°C
(14°F) and 30°C (86°F).
.Vehicle storage at extreme
temperatures can cause damage
to the high voltage battery.
Remember to reconnect the 12‐volt
battery when ready to drive the
vehicle.

Black plate (9,1)Chevrolet Volt Owner Manual - 2012
Service and Maintenance 11-9
Additional
Maintenance and Care
Your vehicle is an important
investment and caring for it properly
may help to avoid future costly
repairs. To maintain vehicle
performance, additional
maintenance services may be
required. It is recommended that
your dealer perform these
services—their trained dealer
technicians know your vehicle best.
Your dealer can also perform a
thorough assessment with a
multi‐point inspection to recommend
when your vehicle may need
attention. The following list is
intended to explain the services and
conditions to look for that may
indicate services are required. Battery
The battery supplies power to start
the engine and operate any
additional electrical accessories.
.To avoid break‐down or failure to
start the vehicle, maintain a
battery with full cranking power.
.Trained dealer technicians have
the diagnostic equipment to test
the battery and ensure that the
connections and cables are
corrosion‐free.
Belts
.Belts may need replacing if they
squeak or show signs of
cracking or splitting.
.Trained dealer technicians
can inspect the belts and
recommend replacement when
necessary. Brakes
Brakes stop the vehicle and are
crucial to safe driving.
.Signs of brake wear may include
chirping, grinding, or squealing
noises, or difficulty stopping.
.Trained dealer technicians have
access to tools and equipment
to inspect the brakes and
recommend quality parts
engineered for the vehicle.
Fluids
Proper fluid levels and approved
fluids protect the vehicle’s systems
and components. See
Recommended Fluids and
Lubricants on page 11‑12 for GM
approved fluids.
.Engine oil and windshield
washer fluid levels should be
checked at every fuel fill.
.Instrument cluster lights may
come on to indicate that fluids
may be low and need to be
filled.

Black plate (7,1)Chevrolet Volt Owner Manual - 2012
Customer Information 13-7
Chevrolet and General Motors of
Canada Limited reserve the right to
limit services or payment to an
owner or driver if they decide the
claims are made too often, or the
same type of claim is made many
times.
Services Provided
.Emergency Fuel Delivery:
Delivery of enough fuel for the
vehicle to get to the nearest
service station.
.Lock‐Out Service:Service to
unlock the vehicle if you are
locked out. A remote unlock may
be available if you have OnStar.
For security reasons, the driver
must present identification
before this service is given.
.Emergency Tow from a Public
Road or Highway: Tow to the
nearest Chevrolet dealer for
warranty service, or if the vehicle
was in a crash and cannot be
driven. Assistance is also given
when the vehicle is stuck in the
sand, mud, or snow.
.Flat Tire Change: Service to
change a flat tire with the tire
sealant and compressor kit.
If the tire has been separated
from the wheel, has damaged
sidewalls, or has a large
puncture, the tire is too severely
damaged for the tire sealant and
compressor kit to be effective.
It is the owner's responsibility for
the repair or replacement of the
tire if it is not covered by the
warranty.
.Battery Jump Start: Service to
jump start a dead battery.
Services Not Included in
Roadside Assistance
.Impound towing caused by
violation of any laws.
.Legal fines.
.Mounting, dismounting,
or changing of snow tires,
chains, or other traction devices.
.Towing or services for vehicles
driven on a non-public road or
highway.
Services Specific to Canadian
Vehicles
.Fuel Delivery: Reimbursement
is approximately $5 Canadian.
Diesel fuel delivery may be
restricted. Propane and other
fuels are not provided through
this service.
.Lock-Out Service: Vehicle
registration is required.