overheating CHEVROLET VOLT 2012 1.G Owners Manual

Black plate (25,1)Chevrolet Volt Owner Manual - 2012
Instruments and Controls 5-25
Traction Control System
(TCS)/StabiliTrak®Light
This light comes on briefly while
starting the vehicle.
If it does not, have the vehicle
serviced by your dealer. If the
system is working normally the
indicator light then goes off.
If the light comes on and stays on
while driving, there could be a
problem with the TCS/StabiliTrak
system and the vehicle might need
service. When this warning light is
on, the TCS/StabiliTrak system is off
and does not limit wheel spin.
The light flashes if the system is
active and is working to assist the
driver with directional control of the
vehicle in difficult driving conditions.
Engine Coolant
Temperature Warning
Light
The engine coolant temperature
warning light comes on briefly when
the vehicle is started.
If it does not, have the vehicle
serviced by your dealer. If the
system is working normally, the
indicator light then goes off.
If the light comes on and stays on
while driving, the vehicle may have
a problem with the cooling system.
Stop and turn off the vehicle to
avoid damage to the engine.
A warning chime sounds when this
light is on.
SeeEngine Overheating on
page 10‑21 for more information.
Tire Pressure Light
For vehicles with the Tire Pressure
Monitor System (TPMS), this light
comes on briefly when the vehicle is
in ON/RUN. It provides information
about tire pressures and the TPMS.
When the Light is On Steady
This indicates that one or more of
the tires are significantly
underinflated.
A message in the Driver Information
Center (DIC) may also display. See
Tire Messages on page 5‑55 for
more information. Stop as soon as
possible, and inflate the tires to the
pressure value shown on the Tire
and Loading Information Label. See
Tires on page 10‑44 for more
information.

Black plate (1,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-2
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-2
California Perchlorate Materials Requirements . . . . 10-2
Accessories and Modifications . . . . . . . . . . . . . . . 10-3
Lifting the Vehicle . . . . . . . . . . . . 10-3
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . . . . . . . 10-6
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . 10-8
Engine Oil . . . . . . . . . . . . . . . . . . . 10-9
Engine Oil Life System . . . . . 10-12
Engine Air Cleaner/Filter . . . . 10-13
Cooling System (Engine) . . . 10-15
Cooling System (High Voltage Battery) . . . . . . . . . . . 10-16
Cooling System (Power Electronics and Charger
Modules) . . . . . . . . . . . . . . . . . . 10-17
Engine Coolant . . . . . . . . . . . . . 10-18 Engine Overheating . . . . . . . . 10-21
Washer Fluid . . . . . . . . . . . . . . . 10-21
Brakes . . . . . . . . . . . . . . . . . . . . . 10-22
Brake Fluid . . . . . . . . . . . . . . . . . 10-23
Battery . . . . . . . . . . . . . . . . . . . . . 10-25
Electric Drive Unit Shift Lock
Control Function Check . . . 10-27
Park Brake and P (Park) Mechanism Check . . . . . . . . 10-27
Wiper Blade Replacement . . . . . . . . . . . . . . 10-28
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-28
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-29
Halogen Bulbs . . . . . . . . . . . . . . 10-29
LED Lighting . . . . . . . . . . . . . . . 10-29
Headlamps . . . . . . . . . . . . . . . . . 10-29
Back-Up Lamps . . . . . . . . . . . . 10-31
License Plate Lamp . . . . . . . . 10-31
Replacement Bulbs . . . . . . . . . 10-32
Electrical System
High Voltage Devices andWiring . . . . . . . . . . . . . . . . . . . . . 10-32
Electrical System Overload . . . . . . . . . . . . . . . . . . 10-33 Engine Compartment Fuse
Block . . . . . . . . . . . . . . . . . . . . . 10-34
Instrument Panel Fuse Block (Left Side) . . . . . . . . . . . . . . . . 10-38
Instrument Panel Fuse Block
(Right Side) . . . . . . . . . . . . . . . 10-40
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-42
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-44
Winter Tires . . . . . . . . . . . . . . . . 10-45
Tire Sidewall Labeling . . . . . . 10-45
Tire Designations . . . . . . . . . . . 10-46
Tire Terminology andDefinitions . . . . . . . . . . . . . . . . 10-47
Tire Pressure . . . . . . . . . . . . . . . 10-50
Tire Pressure Monitor
System . . . . . . . . . . . . . . . . . . . 10-51
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . 10-53
Tire Inspection . . . . . . . . . . . . . . 10-57
Tire Rotation . . . . . . . . . . . . . . . 10-57
When It Is Time for New Tires . . . . . . . . . . . . . . . . . . . . . . 10-58
Buying New Tires . . . . . . . . . . . 10-59
Different Size Tires and Wheels . . . . . . . . . . . . . . . . . . . 10-61

Black plate (15,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-15
Cooling System (Engine)
When it is safe to lift the hood:
A. Engine Coolant Surge Tank andPressure Cap
B. Engine Cooling Fans (Out of View)
{WARNING
The electric fans under the hood
can start up even when the
engine is not running and can
cause injury. Keep hands,
clothing, and tools away from any
underhood electric fan.
If the coolant inside the coolant
surge tank is boiling, do not do
anything else until it cools down.
The vehicle should be parked on a
level surface.
The coolant level should be up to
the cold fill line. If it is not, there
might be a leak at the radiator
hoses, heater hoses, radiator, water
pump, or somewhere else in the
cooling system.
{WARNING
Heater and radiator hoses, and
other engine parts, can be very
hot. Do not touch them. If you do,
you can be burned.
Do not run the vehicle if there is a
leak. If you run the engine, it
could lose all coolant. That could
cause an engine fire, and you
could be burned. Get any leak
fixed before you drive the vehicle.
If there seems to be no leak, with
the engine on, check to see if the
electric cooling fans are running.
If the engine is overheating, the fans
should be running. If it is not, the
vehicle needs service. Turn off the
vehicle.

Black plate (18,1)Chevrolet Volt Owner Manual - 2012
10-18 Vehicle Care
Engine Coolant
The engine cooling system in the
vehicle is filled with DEX-COOL
engine coolant. The coolant needs
to be replaced every 5 years or
240 000 km (150,000 mi), whichever
occurs first.
The following explains the cooling
system and how to check and add
coolant when it is low. If there is a
problem with engine overheating,
seeEngine Overheating on
page 10‑21.
What to Use
{WARNING
Adding only plain water or some
other liquid to the cooling system
can be dangerous. Plain water
and other liquids, can boil before
the proper coolant mixture will.
The coolant warning system is set
for the proper coolant mixture.
With plain water or the wrong
mixture, the engine could get too
hot but you would not get the
overheat warning. The engine
could catch fire and you or others
could be burned. Use a
50/50 mixture of deionized water
and DEX-COOL coolant. Use a 50/50 mixture of deionized
water and DEX-COOL coolant.
If using this mixture, nothing else
needs to be added. This mixture:.Gives freezing protection down
to
−37°C (−34°F), outside
temperature.
.Gives boiling protection up to
129°C (265°F), engine
temperature.
.Protects against rust and
corrosion.
.Will not damage aluminum parts.
.Helps keep the proper engine
temperature.
Notice: If an improper coolant
mixture is used, the engine could
overheat and be badly damaged.
The repair cost would not be
covered by the vehicle warranty.
Too much water in the mixture
can freeze and crack the engine,
radiator, heater core, and other
parts.

Black plate (19,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-19
Never dispose of engine coolant by
putting it in the trash, pouring it on
the ground, or into sewers, streams,
or bodies of water. Have the coolant
changed by an authorized service
center, familiar with legal
requirements regarding used
coolant disposal. This will help
protect the environment and your
health.
Checking Coolant
The vehicle must be on a level
surface when checking the coolant
level.
Check to see if coolant is visible in
the coolant surge tank. If the coolant
inside the coolant surge tank is
boiling, do not do anything else until
it cools down. If coolant is visible
but the coolant level is not at or
above the cold fill mark, add a
50/50 mixture of deionized water
and DEX-COOL coolant at the
coolant surge tank, but be sure thecooling system is cool before this is
done. See
Engine Overheating on
page 10‑21 for more information.
The coolant reservoir is located on
the passenger side of the engine
compartment. See Engine
Compartment Overview on
page 10‑8 for more information on
location.
The coolant level should be at or
above the cold fill line on the
coolant surge tank. If it is not, there
could be a leak in the cooling
system.
How to Add Coolant to the
Coolant Surge Tank
{WARNING
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine. Notice:
This vehicle has a
specific coolant fill procedure.
Failure to follow this procedure
could cause the engine to
overheat and be severely
damaged.
{WARNING
The electric fans under the hood
can start up even when the
engine is not running and can
cause injury. Keep hands,
clothing, and tools away from any
underhood electric fan.

Black plate (21,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-21
Engine Overheating
The vehicle has an indicator to warn
of engine overheating.
If the decision is made not to lift the
hood when this warning appears,
get service help right away. See
Roadside Assistance Program on
page 13‑6.
If the decision is made to lift the
hood, make sure the vehicle is
parked on a level surface.
Then check to see if the engine
cooling fans are running. If the
engine is overheating, the fans
should be running. If they are not,
do not continue to run the vehicle
and have the vehicle serviced.
Notice:Engine damage from
running the engine without
coolant is not covered by the
warranty.
Washer Fluid
What to Use
When adding windshield washer
fluid to the vehicle, be sure to read
the manufacturer's instructions
before use. If operating the vehicle
in an area where the temperature
may fall below freezing, use a fluid
that has sufficient protection against
freezing.
Adding Washer Fluid
The WASHER FLUID LOW ADD
FLUID message will appear on the
Driver Information Center (DIC)
when the fluid level is low. See
Driver Information Center (DIC) on
page 5‑45 for more information.
Open the cap with the washer
symbol on it. Add washer fluid until
the tank is full. See Engine
Compartment Overview on
page 10‑8 for reservoir location.

Black plate (44,1)Chevrolet Volt Owner Manual - 2012
10-44 Vehicle Care
Wheels and Tires
Tires
Every new GM vehicle has
high-quality tires made by a
leading tire manufacturer. See
the warranty manual for
information regarding the tire
warranty and where to get
service. For additional
information refer to the tire
manufacturer.
{WARNING
.Poorly maintained and
improperly used tires are
dangerous.
.Overloading the tires can
cause overheating as a result
of too much flexing. There
could be a blowout and a
serious crash. SeeVehicle
Load Limits on page 9‑12.
(Continued)
WARNING (Continued)
.Underinflated tires pose the
same danger as overloaded
tires. The resulting crash
could cause serious injury.
Check all tires frequently to
maintain the recommended
pressure. Tire pressure
should be checked when the
tires are cold.
.Overinflated tires are more
likely to be cut, punctured,
or broken by a sudden
impact—such as when
hitting a pothole. Keep tires at
the recommended pressure.
.Worn or old tires can cause a
crash. If the tread is badly
worn, replace them.
.Replace any tires that have
been damaged by impacts
with potholes, curbs, etc.
(Continued)
WARNING (Continued)
.Improperly repaired tires can
cause a crash. Only the
dealer or an authorized tire
service center should repair,
replace, dismount, and mount
the tires.
.Do not spin the tires in
excess of 55 km/h (35 mph)
on slippery surfaces such as
snow, mud, ice, etc.
Excessive spinning may
cause the tires to explode.

Black plate (50,1)Chevrolet Volt Owner Manual - 2012
10-50 Vehicle Care
Vehicle Capacity Weight:The
number of designated seating
positions multiplied by
68 kg (150 lbs) plus the rated
cargo load. See Vehicle Load
Limits on page 9‑12.
Vehicle Maximum Load on the
Tire
:Load on an individual tire
due to curb weight, accessory
weight, occupant weight, and
cargo weight.
Vehicle Placard
:A label
permanently attached to a
vehicle showing the vehicle's
capacity weight and the original
equipment tire size and
recommended inflation pressure.
See “Tire and Loading
Information Label” underVehicle
Load Limits on page 9‑12.
Tire Pressure
Tires need the correct amount of
air pressure to operate
effectively.
Notice: Neither tire
underinflation nor
overinflation is good.
Underinflated tires, or tires
that do not have enough air,
can result in:
.Tire overloading and
overheating which could
lead to a blowout.
.Premature or
irregular wear.
.Poor handling.
.Reduced fuel economy. Overinflated tires, or tires that
have too much air, can
result in:
.Unusual wear.
.Poor handling.
.Rough ride.
.Needless damage from
road hazards.
The Tire and Loading
Information label on the vehicle
indicates the original equipment
tires and the correct cold tire
inflation pressures. The
recommended pressure is the
minimum air pressure needed to
support the vehicle's maximum
load carrying capacity.

Black plate (4,1)Chevrolet Volt Owner Manual - 2012
i-4 INDEX
Electrical SystemEngine Compartment
Fuse Block . . . . . . . . . . . . . . . . 10-34
Instrument Panel Fuse Block . . . . . . . . . 10-38, 10-40
Overload . . . . . . . . . . . . . . . . . . . 10-33
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . . 10-42
Electronic Stability Control . . . . . 9-38
Emergency, OnStar
®. . . . . . . . . . 14-2
Energy Efficiency
Driving . . . . . . . . . . . . . . . . . . . 1-28, 9-2
Energy Information . . . . . . . . . . . . 5-43
Engine Air Cleaner/Filter . . . . . . . . . . . 10-13
Check and Service EngineSoon Light . . . . . . . . . . . . . . . . . . 5-19
Compartment Overview . . . . . . . 10-8
Coolant . . . . . . . . . . . . . . . . . . . . . 10-18
Coolant Temperature Warning Light . . . . . . . . . . . . . . . 5-25
Cooling System . . . . . . 10-15–10-17
Cooling System Messages . . . 5-49
Drive Belt Routing . . . . . . . . . . . . 12-3
Exhaust . . . . . . . . . . . . . . . . . . . . . . 9-30
Oil Life System . . . . . . . . . . . . . 10-12 Engine (cont'd)
Oil Messages . . . . . . . . . . . . . . . . . 5-50
Overheating . . . . . . . . . . . . . . . . 10-21
Pressure Light . . . . . . . . . . . . . . . . 5-26
Running While Parked . . . . . . . . 9-30
Engine Unavailable Out of Fuel . . . . . . . . . . . . . . . . . . . 9-27
Entry Lighting . . . . . . . . . . . . . . . . . . . 6-6
Event Data Recorders . . . . . . . . 13-16
Exit Lighting . . . . . . . . . . . . . . . . . . . . 6-6
Extended Range Mode . . . . . . . . 9-24
Extender, Safety Belt . . . . . . . . . . 3-17
Exterior Lamp Controls . . . . . . . . . 6-1
F
Filter, Engine Air Cleaner . . . . . . . . . 10-13
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 6-2
Flashers, Hazard Warning . . . . . . 6-3
Flat Tire . . . . . . . . . . . . . . . . . . . . . . 10-65
Floor Console Storage . . . . . . . . . . 4-1
Floor Mats . . . . . . . . . . . . . . . . . . . . 10-92
Fluid Brakes . . . . . . . . . . . . . . . . . . . . . . 10-23
Washer . . . . . . . . . . . . . . . . . . . . . 10-21
Folding Mirrors . . . . . . . . . . . . . . . . 2-17 Front Seats
Adjustment . . . . . . . . . . . . . . . . . . . . 3-4
Heated . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-59 Additives . . . . . . . . . . . . . . . . . . . . . 9-60
Filling a Portable FuelContainer . . . . . . . . . . . . . . . . . . . 9-64
Filling the Tank . . . . . . . . . . . . . . . 9-62
Foreign Countries . . . . . . . . . . . . 9-60
Gasoline Specifications . . . . . . . 9-60
Gauge . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Low Fuel Warning Light . . . . . . . 5-27
Requirements, California . . . . . 9-60
System Messages . . . . . . . . . . . . 5-50
Function Check Electric Drive Unit Shift
Lock Control . . . . . . . . . . . . . . 10-27
Fuses Engine CompartmentFuse Block . . . . . . . . . . . . . . . . 10-34
Instrument Panel
Fuse Block . . . . . . . . . 10-38, 10-40
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . . 10-42

Black plate (8,1)Chevrolet Volt Owner Manual - 2012
i-8 INDEX
OnStar®
Additional Information . . . . . . . . 14-5
Connections . . . . . . . . . . . . . . . . . . 14-4
Diagnostics . . . . . . . . . . . . . . . . . . . 14-5
Emergency . . . . . . . . . . . . . . . . . . . 14-2
Navigation . . . . . . . . . . . . . . . . . . . . 14-2
Overview . . . . . . . . . . . . . . . . . . . . . 14-1
Security . . . . . . . . . . . . . . . . . . . . . . 14-2
System, In Brief . . . . . . . . . . . . . . 1-30
Ordering Service Publications . . . . . . . . 13-13
Out of Fuel/Engine Unavailable . . . . . . . . . . . . . . . . . . 9-27
Outlets Power . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Overheating, Engine . . . . . . . . . . 10-21
Overview, Infotainment
System . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Overview, OnStar
®. . . . . . . . . . . . 14-1
P
Park Shifting Into . . . . . . . . . . . . . . . . . . . 9-22
Shifting Out of . . . . . . . . . . . . . . . . 9-23
Parking Assist, Ultrasonic . . . . . . . . . . . . . 9-42
Brake and P (Park)Mechanism Check . . . . . . . . 10-27
Over Things That Burn . . . . . . . 9-23
Passenger Airbag Status Indicator . . . . . . . . . . . . . . . . . . . . . 5-18
Passenger Sensing System . . . 3-26
Perchlorate Materials Requirements, California . . . . . 10-2
Personalization Vehicle . . . . . . . . . . . . . . . . . . . . . . . 5-56
Phone Bluetooth . . . . . . . . . 7-22, 7-24, 7-28
Plug-In Charging . . . . . . . . . . . . . . 9-48
Power Button . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Door Locks . . . . . . . . . . . . . . . . . . . 2-12
Flows . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 Power (cont'd)
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Outlets . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Protection, Battery . . . . . . . . . . . . . 6-6
Retained Accessory (RAP) . . . 9-21
Windows . . . . . . . . . . . . . . . . . . . . . 2-19
Pregnancy, Using Safety Belts . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Privacy
Radio FrequencyIdentification (RFID) . . . . . . . 13-17
Program Courtesy Transportation . . . . . . 13-9
Proposition 65 Warning,
California . . . . . . . . . . . . . . . . . . . . . 10-2
Propulsion Power Messages . . . . . . . . . . . . . . . . . . . . 5-52