wiring CHEVROLET VOLT 2012 1.G Owners Manual

Black plate (21,1)Chevrolet Volt Owner Manual - 2012
In Brief 1-21
Power Outlets
The accessory power outlets can be
used to plug in electrical equipment,
such as a cell phone or MP3 player.
There are three accessory power
outlets:
.Inside the front of the center
floor console.
.On the rear of the center floor
console.
.Inside the instrument panel
storage area.
The power outlets supply power
while the vehicle is on, or if the
vehicle is in Retained Accessory
Power (RAP). See Retained
Accessory Power (RAP) on
page 9‑21.
Remove the cover to access and
replace when not in use.
See Power Outlets on page 5‑8.
Battery and Efficiency
High Voltage Safety
Information
{WARNING
Exposure to high voltage can
cause shock, burns, and even
death. The high voltage
components in the vehicle can
only be serviced by technicians
with special training.
High voltage components are
identified by labels. Do not
remove, open, take apart,
or modify these components.
High voltage cable or wiring has
orange covering. Do not probe,
tamper with, cut, or modify high
voltage cable or wiring.
This vehicle has a high voltage
battery and a standard 12‐volt
battery. If the vehicle is in a crash, the
sensing system may shut down the
high voltage system. When this
occurs, the high voltage battery is
disconnected and the vehicle will
not start. The SERVICE VEHICLE
SOON message in the Driver
Information Center (DIC) will be
displayed. Before the vehicle can be
operated again, it must be serviced
at your dealer.
See
Battery on page 10‑25 for
important safety information. If an
airbag has inflated, see What Will
You See after an Airbag Inflates? on
page 3‑24.
Only a trained service technician
with the proper knowledge and tools
should inspect, test, or replace the
high voltage battery. See your
dealer if the high voltage battery
needs service.
See Battery on page 10‑25.

Black plate (31,1)Chevrolet Volt Owner Manual - 2012
Seats and Restraints 3-31
Servicing the
Airbag-Equipped Vehicle
Airbags affect how the vehicle
should be serviced. There are parts
of the airbag system in several
places around the vehicle. Your
dealer and the service manual have
information about servicing the
vehicle and the airbag system. To
purchase a service manual, see
Service Publications Ordering
Information on page 13‑13.
{WARNING
For up to 10 seconds after the
vehicle is turned off and the
12‐volt battery is disconnected,
an airbag can still inflate during
improper service. You can be
injured if you are close to an
airbag when it inflates. Avoid
yellow connectors. They are
probably part of the airbag
system. Be sure to follow proper
service procedures, and make
sure the person performing work
for you is qualified to do so.
Adding Equipment to the
Airbag-Equipped Vehicle
Adding accessories that change the
vehicle's frame, bumper system,
height, front end, or side sheet
metal may keep the airbag system
from working properly.
The operation of the airbag system
can also be affected by changing or
moving any parts of the front seats,
safety belts, airbag sensing and
diagnostic module, steering wheel,
instrument panel, roof-rail airbag
modules, ceiling or pillar garnish
trim, overhead console, front
sensors, side impact sensors,
rollover sensor module, or airbag
wiring.
Your dealer and the service manual
have information about the location
of the airbag sensors, sensing and
diagnostic module, and airbag
wiring.

Black plate (17,1)Chevrolet Volt Owner Manual - 2012
Instruments and Controls 5-17
their safety belts. After the
passenger safety belt is buckled,
the corresponding safety belt
symbol in the instrument cluster
turns green. If a safety belt is not
initially buckled, the instrument
cluster displays a gray safety belt
symbol. While the vehicle is moving,
if a second row passenger who was
previously buckled becomes
unbuckled, the corresponding safety
belt symbol will change to flashing
red for several seconds and a chime
may sound.Airbag Readiness Light
This light shows if there is an
electrical problem. The system
check includes the airbag sensor,
passenger sensing system, the
pretensioners, the airbag modules,
the wiring, and the crash sensing
and diagnostic module. For more
information on the airbag system,
seeAirbag System on page 3‑19.
The airbag readiness light comes on
and stays on for several seconds
when the vehicle is started. Then
the light goes out. A message may also display in the
Driver Information Center (DIC).
See
Airbag System Messages on
page 5‑53 for more information.
{WARNING
If the airbag readiness light stays
on after the vehicle is started or
comes on while driving, it means
the airbag system might not be
working properly. The airbags in
the vehicle might not inflate in a
crash, or they could even inflate
without a crash. To help avoid
injury, have the vehicle serviced
right away.

Black plate (1,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-2
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-2
California Perchlorate Materials Requirements . . . . 10-2
Accessories and Modifications . . . . . . . . . . . . . . . 10-3
Lifting the Vehicle . . . . . . . . . . . . 10-3
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . . . . . . . 10-6
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . 10-8
Engine Oil . . . . . . . . . . . . . . . . . . . 10-9
Engine Oil Life System . . . . . 10-12
Engine Air Cleaner/Filter . . . . 10-13
Cooling System (Engine) . . . 10-15
Cooling System (High Voltage Battery) . . . . . . . . . . . 10-16
Cooling System (Power Electronics and Charger
Modules) . . . . . . . . . . . . . . . . . . 10-17
Engine Coolant . . . . . . . . . . . . . 10-18 Engine Overheating . . . . . . . . 10-21
Washer Fluid . . . . . . . . . . . . . . . 10-21
Brakes . . . . . . . . . . . . . . . . . . . . . 10-22
Brake Fluid . . . . . . . . . . . . . . . . . 10-23
Battery . . . . . . . . . . . . . . . . . . . . . 10-25
Electric Drive Unit Shift Lock
Control Function Check . . . 10-27
Park Brake and P (Park) Mechanism Check . . . . . . . . 10-27
Wiper Blade Replacement . . . . . . . . . . . . . . 10-28
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-28
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-29
Halogen Bulbs . . . . . . . . . . . . . . 10-29
LED Lighting . . . . . . . . . . . . . . . 10-29
Headlamps . . . . . . . . . . . . . . . . . 10-29
Back-Up Lamps . . . . . . . . . . . . 10-31
License Plate Lamp . . . . . . . . 10-31
Replacement Bulbs . . . . . . . . . 10-32
Electrical System
High Voltage Devices andWiring . . . . . . . . . . . . . . . . . . . . . 10-32
Electrical System Overload . . . . . . . . . . . . . . . . . . 10-33 Engine Compartment Fuse
Block . . . . . . . . . . . . . . . . . . . . . 10-34
Instrument Panel Fuse Block (Left Side) . . . . . . . . . . . . . . . . 10-38
Instrument Panel Fuse Block
(Right Side) . . . . . . . . . . . . . . . 10-40
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-42
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-44
Winter Tires . . . . . . . . . . . . . . . . 10-45
Tire Sidewall Labeling . . . . . . 10-45
Tire Designations . . . . . . . . . . . 10-46
Tire Terminology andDefinitions . . . . . . . . . . . . . . . . 10-47
Tire Pressure . . . . . . . . . . . . . . . 10-50
Tire Pressure Monitor
System . . . . . . . . . . . . . . . . . . . 10-51
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . 10-53
Tire Inspection . . . . . . . . . . . . . . 10-57
Tire Rotation . . . . . . . . . . . . . . . 10-57
When It Is Time for New Tires . . . . . . . . . . . . . . . . . . . . . . 10-58
Buying New Tires . . . . . . . . . . . 10-59
Different Size Tires and Wheels . . . . . . . . . . . . . . . . . . . 10-61

Black plate (6,1)Chevrolet Volt Owner Manual - 2012
10-6 Vehicle Care
Vehicle Checks
Doing Your Own
Service Work
{WARNING
Never try to do your own service
on high voltage battery
components. You can be injured
and the vehicle can be damaged
if you try to do your own service
work. Service and repair of these
high voltage battery components
should only be performed by a
trained dealer technician with the
proper knowledge and tools.
Exposure to high voltage can
cause shock, burns, and even
death. The high voltage
components in the vehicle can
only be serviced by technicians
with special training.(Continued)
WARNING (Continued)
High voltage components are
identified by labels. Do not
remove, open, take apart,
or modify these components.
High voltage cable or wiring has
orange covering. Do not probe,
tamper with, cut, or modify high
voltage cable or wiring.
{WARNING
You can be injured and the
vehicle could be damaged if you
try to do service work on a vehicle
without knowing enough about it.
.Be sure you have sufficient
knowledge, experience, the
proper replacement parts,
and tools before attempting
any vehicle
maintenance task.(Continued)
WARNING (Continued)
.Be sure to use the proper
nuts, bolts, and other
fasteners. Metric and English
fasteners can be easily
confused. If the wrong
fasteners are used, parts can
later break or fall off. You
could be hurt.
If doing some of your own service
work, use the proper service
manual. It tells you much more
about how to service the vehicle
than this manual can. To order the
proper service manual, see Service
Publications Ordering Information
on page 13‑13.
This vehicle has an airbag system.
Before attempting to do your own
service work, see Airbag System
Check on page 3‑32.

Black plate (30,1)Chevrolet Volt Owner Manual - 2012
10-30 Vehicle Care
Passenger Side Headlamps
To replace the high/low‐beam
headlamp:
1. Open the hood. SeeHood on
page 10‑7.
2. Remove the air cleaner cover. See Engine Air Cleaner/Filter on
page 10‑13. 3. Remove the air cleaner
assembly by pulling up to
release the rear two retention
posts from the securing
grommets. Then pull it forward to
remove the remaining retention
post from the securing grommet.
4. Remove the cover from the back
of the headlamp assembly by
turning it counterclockwise.
5. Remove the bulb from the headlamp assembly by turning it
counterclockwise. 6. Disconnect the bulb from the
wiring harness connector.
7. Install the new bulb in the headlamp assembly by turning it
clockwise.
8. Reconnect the wiring harness connector.
9. Install the cover on the back of the headlamp assembly by
turning it clockwise.
10. Install the air cleaner assembly by lowering the three retention
posts into the grommets.
11. Install the engine air cleaner/ filter assembly cover. See
Engine Air Cleaner/Filter on
page 10‑13.

Black plate (32,1)Chevrolet Volt Owner Manual - 2012
10-32 Vehicle Care
A. Bulb Socket
B. Bulb
C. Lamp Assembly
3. Turn the bulb socket (A) counterclockwise to remove it
from the lamp assembly (C).
4. Pull the bulb (B) straight out of the bulb socket (A).
5. Push the replacement bulb straight into the bulb socket (A)
and turn the bulb socket (A)
clockwise to install it into the
lamp assembly (C). 6. Reinstall the lamp assembly (C)
into the fascia by inserting the
left side first.
7. Push the spring clip side into place.
Replacement Bulbs
Exterior Lamp Bulb
Number
Back-Up Lamps 3157K
High/Low‐Beam
Headlamps HIR2 (9012)
License Plate
Lamps W5W LL
For replacement bulbs not listed
here, contact your dealer.
Electrical System
High Voltage Devices and
Wiring
{WARNING
Exposure to high voltage can
cause shock, burns, and even
death. The high voltage
components in the vehicle can
only be serviced by technicians
with special training.
High voltage components are
identified by labels. Do not
remove, open, take apart,
or modify these components.
High voltage cable or wiring has
orange covering. Do not probe,
tamper with, cut, or modify high
voltage cable or wiring.

Black plate (33,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-33
Electrical System
Overload
The vehicle has fuses and circuit
breakers to protect against an
electrical system overload.
When the current electrical load is
too heavy, the circuit breaker opens
and closes, protecting the circuit
until the current load returns to
normal or the problem is fixed. This
greatly reduces the chance of circuit
overload and fire caused by
electrical problems.
Fuses and circuit breakers protect
the following in the vehicle:
.Headlamp Wiring
.Windshield Wiper Motor
.Power Windows and other
Power AccessoriesReplace a bad fuse with a new one
of the identical size and rating.
If there is a problem on the road and
a fuse needs to be replaced, the
same amperage fuse can be
borrowed. Choose some feature of
the vehicle that is not needed to use
and replace it as soon as possible.
Headlamp Wiring
An electrical overload may cause
the lamps to go on and off, or in
some cases to remain off. Have the
headlamp wiring checked right away
if the lamps go on and off or
remain off.
Windshield Wipers
If the wiper motor overheats due to
heavy snow or ice, the windshield
wipers will stop until the motor cools
and the wiper control is turned off.
After removal of the blockage, the
wiper motor will restart when the
control is then moved to the desired
operating position.
Although the circuit is protected
from electrical overload, overload
due to heavy snow or ice, may
cause wiper linkage damage.
Always clear ice and heavy snow
from the windshield before using the
windshield wipers.
If the overload is caused by an
electrical problem and not snow or
ice, be sure to get it fixed.

Black plate (5,1)Chevrolet Volt Owner Manual - 2012
INDEX i-5
G
Garage Door Opener . . . . . . . . . . 5-65Programming . . . . . . . . . . . . . . . . . 5-65
Gasoline Specifications . . . . . . . . . . . . . . . . . 9-60
Gauges Battery . . . . . . . . . . . . . . . . . . . . . . . 5-14
Driver Efficiency . . . . . . . . . . . . . . 5-15
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Odometer . . . . . . . . . . . . . . . . . . . . . 5-14
Speedometer . . . . . . . . . . . . . . . . . 5-14
Trip Odometer . . . . . . . . . . . . . . . . 5-14
Warning Lights and
Indicators . . . . . . . . . . . . . . . . . . . . 5-8
General Information Service and Maintenance . . . . . 11-1
Towing . . . . . . . . . . . . . . . . . . . . . . . . 9-64
Vehicle Care . . . . . . . . . . . . . . . . . . 10-2
Glove Box . . . . . . . . . . . . . . . . . . . . . . 4-1
GM Mobility Reimbursement Program . . . . . . . . . . . . . . . . . . . . . . 13-6
H
Halogen Bulbs . . . . . . . . . . . . . . . . 10-29
Hatch . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Hazard Warning Flashers . . . . . . . 6-3
Head Restraints . . . . . . . . . . . . . . . . 3-2
Headlamps . . . . . . . . . . . . . . . . . . . 10-29Aiming . . . . . . . . . . . . . . . . . . . . . . 10-28
Bulb Replacement . . . . . . . . . . 10-29
Daytime Running
Lamps (DRL) . . . . . . . . . . . . . . . . . 6-2
Flash-to-Pass . . . . . . . . . . . . . . . . . . 6-2
High-Beam On Light . . . . . . . . . . 5-27
High/Low Beam Changer . . . . . . 6-2
Lamps On Reminder . . . . . . . . . 5-28
Heated Front Seats . . . . . . . . . . . . . 3-6
Heated Mirrors . . . . . . . . . . . . . . . . . 2-17
Heating and Air Conditioning . . . 8-1
High Voltage Battery Gauge . . . 5-14
High Voltage Devices and Wiring . . . . . . . . . . . . . . . . . . . . . . . 10-32
High-Beam On Light . . . . . . . . . . . 5-27
Highway Hypnosis . . . . . . . . . . . . . . 9-9
Hill and Mountain Roads . . . . . . . . 9-9
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7 Hood, Door, Hatch Open
Light . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
How to Wear Safety Belts Properly . . . . . . . . . . . . . . . . . . . . . . 3-12
I
Immobilizer . . . . . . . . . . . . . . . . . . . . 2-16
Infants and Young Children,Restraints . . . . . . . . . . . . . . . . . . . . 3-36
Information Energy . . . . . . . . . . . . . . . . . . . . . . . 5-43
Infotainment . . . . . . . . . . . . . . . . . . . . 7-1
Instrument Cluster . . . . . . . . . . . . . . 5-9
Instrument Panel
Storage Area . . . . . . . . . . . . . . . . . . 4-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . iii
J
Jump Starting . . . . . . . . . . . . . . . . . 10-75

Black plate (12,1)Chevrolet Volt Owner Manual - 2012
i-12 INDEX
Vehicle (cont'd)Starting and Stopping . . . . . . . . . 9-20
Total Range . . . . . . . . . . . . . . . . . . 5-15
Towing . . . . . . . . . . . . . . . . . . . . . . 10-81
Vehicle Care Storing the Tire Sealantand Compressor Kit . . . . . . . 10-74
Tire Pressure . . . . . . . . . . . . . . . 10-50
Vehicle Ready Light . . . . . . . . . . . 5-27
Ventilation, Air . . . . . . . . . . . . . . . . . . 8-8
Visors . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Voltage Devices and
Wiring . . . . . . . . . . . . . . . . . . . . . . . 10-32
W
WarningBrake System Light . . . . . . . . . . . 5-22
Warning Lights, Gauges, and Indicators . . . . . . . . . . . . . . . . . . . . . 5-8
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . iv
Cautions and Danger . . . . . . . . . . . .iv
Hazard Flashers . . . . . . . . . . . . . . . 6-3
Washer Fluid . . . . . . . . . . . . . . . . . 10-21 Messages . . . . . . . . . . . . . . . . . . . . 5-55 Wheels
Alignment and Tire
Balance . . . . . . . . . . . . . . . . . . . 10-63
Different Size . . . . . . . . . . . . . . . 10-61
Replacement . . . . . . . . . . . . . . . 10-63
When It Is Time for New Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-58
Where to Put the Restraint . . . . 3-41
Windows . . . . . . . . . . . . . . . . . . . . . . 2-18 Power . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Windshield
Wiper/Washer . . . . . . . . . . . . . . . . . 5-6
Winter Driving . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Winter Tires . . . . . . . . . . . . . . . . . . 10-45
Wiper Blade Replacement . . . . 10-28
Wiring, High Voltage Devices . . . . . . . . . . . . . . . . . . . . . 10-32