engine CHEVROLET VOLT 2015 2.G Manual PDF

Black plate (28,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-7695131) -
2015 - crc - 4/25/14
10-28 Vehicle Care
6. Install the bulb socket by turningit clockwise.
7. Install the cover in the back of the headlamp assembly by
turning it clockwise.
Passenger Side Headlamps
To replace the high/low‐beam
headlamp:
1. Open the hood. See Hood on
page 10-6.
2. Remove the air cleaner cover. See Engine Air Cleaner/Filter on
page 10-13. 3. Remove the air cleaner
assembly by pulling up to
release the rear two retention
posts from the securing
grommets. Then pull it forward to
remove the remaining retention
post from the securing grommet.
4. Remove the cover from the back
of the headlamp assembly by
turning it counterclockwise.
5. Remove the bulb from the headlamp assembly by turning it
counterclockwise.
6. Disconnect the bulb from the wiring harness connector.
7. Install the new bulb in the headlamp assembly by turning it
clockwise. 8. Reconnect the wiring harness
connector.
9. Install the cover on the back of the headlamp assembly by
turning it clockwise.
10. Install the air cleaner assembly by lowering the three retention
posts into the grommets.
11. Install the engine air cleaner/ filter assembly cover. See
Engine Air Cleaner/Filter on
page 10-13.Back-Up Lamps
The back-up lamp is in the rear
fascia.

Black plate (31,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-7695131) -
2015 - crc - 4/25/14
Vehicle Care 10-31
borrowed. Choose some feature of
the vehicle that is not needed to use
and replace it as soon as possible.
Headlamp Wiring
An electrical overload may cause
the lamps to go on and off, or in
some cases to remain off. Have the
headlamp wiring checked right away
if the lamps go on and off or
remain off.
Windshield Wipers
If the wiper motor overheats due to
heavy snow or ice, the windshield
wipers will stop until the motor cools
and the wiper control is turned off.
After removal of the blockage, the
wiper motor will restart when the
control is then moved to the desired
operating position.
Although the circuit is protected
from electrical overload, overload
due to heavy snow or ice, may
cause wiper damage. Always clear
ice and heavy snow from the
windshield before using the
windshield wipers.If the overload is caused by an
electrical problem and not snow or
ice, be sure to get it fixed.
Engine Compartment
Fuse Block
To open the fuse block cover, press
the clips at the front and back and
rotate the cover up to the side.
{Caution
Spilling liquid on any electrical
component on the vehicle may
damage it. Always keep the
covers on any electrical
component.

Black plate (32,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-7695131) -
2015 - crc - 4/25/14
10-32 Vehicle Care
Engine Compartment Fuse Block
A fuse puller is in the engine
compartment fuse block.
The vehicle may not be equipped
with all of the fuses, relays, and
features shown. Mini Fuses Usage
1 Engine Control Module–Switched
Power
2 Emissions
3 Not Used Mini Fuses Usage
4 Ignition Coils/ Injectors
5 Not Used
6a Empty
6b Empty 7 Empty
8 Empty
9 Heated Mirrors
10 Air Conditioning Control Module
11 Traction Power Inverter Module –
Battery
12 Not Used
13 Cabin Heater Pump and Valve
14 Not Used

Black plate (33,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-7695131) -
2015 - crc - 4/25/14
Vehicle Care 10-33
Mini Fuses Usage15 Traction Power Inverter Module and
Transmission
Control Module –
Battery
17 Engine Control Module–Battery
22 Left High -Beam Headlamp
24 Empty
25 Empty
26 Not Used
31 Not Used
32 Run/Crank –
Sensing Diagnostic
Module (SDM),
Instrument Cluster,
Passenger Airbag
Display, Automatic
Dimming Inside
Rearview Mirror (If
Equipped) Mini Fuses Usage
33 Run/Crank for Vehicle Integration
Control Module
34 Vehicle Integration Control Module –
Battery
35 Not Used
36 Power Electronics Coolant Pump
37 Cabin Heater Control Module
38 Rechargeable Energy Storage
System (High
Voltage Battery)
Coolant Pump
39 Rechargeable Energy Storage
System (High
Voltage Battery)
Control Module
40 Front Windshield Washer Mini Fuses Usage
41 Right High-Beam Headlamp
46 Empty
47 Empty
49 Empty
50 Run/Crank –Rear
Vision Camera,
Accessory Power
Module
51 Run/Crank for ABS/ Rechargeable
Energy Storage
System (High
Voltage Battery)
52 Engine Control Module/
Transmission
Control Module –
Run/Crank
53 Traction Power Inverter Module –
Run/Crank

Black plate (35,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-7695131) -
2015 - crc - 4/25/14
Vehicle Care 10-35
Instrument Panel Fuse
Block (Left Side)
The left instrument panel fuse block
is on the left side end of the
instrument panel. To access the
fuses, open the fuse panel door by
pulling out.
To reinstall the door, insert the
bottom tab first, then push the door
back into its original location.
Instrument Panel Fuse Block
A fuse puller is in the engine
compartment fuse block.
The vehicle may not be equipped
with all of the fuses, relays, and
features shown. Fuses Usage
F1 Power Outlet –Top
of IP Storage Bin
F2 Radio
F3 Instrument Cluster
F4 Infotainment Display Fuses
Usage
F5 Heating, Ventilation & Air Conditioning/
Integrated Center
Stack Switches
F6 Airbag (Sensing Diagnostic Module/
Passenger Sensing
Module)
F7 Data Link Connector, Left
(Primary)

Black plate (37,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-7695131) -
2015 - crc - 4/25/14
Vehicle Care 10-37
Instrument Panel Fuse Block
A fuse puller is in the engine
compartment fuse block.
The vehicle may not be equipped
with all of the fuses, relays, and
features shown. Fuses Usage
F1 Steering Wheel Switch Backlighting
F2 Empty
F3 Empty Fuses
Usage
F4 Body Control Module 3/Right
Headlamp
F5 Body Control Module 2/Body
Control Module
Electronics/Hatch
Lamp/Right Daytime
Running Lamp/
Shifter Lock/Switch
Backlighting Fuses
Usage
F6 Empty
F7 Body Control Module 6/Map
Lights/Courtesy
Lights/Back–
up Lamp
F8 Body Control Module 7/Left Front
Turn Signal/Right
Rear Stop and Turn
Signal Lamp/Child
Security Lock Relay
Control
F9 Body Control Module 8/Locks
F10 Data Link Connector, Right
(Secondary)
F11 Universal Garage Door Opener (If
Equipped)
F12 Blower Motor
F13 Empty

Black plate (38,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-7695131) -
2015 - crc - 4/25/14
10-38 Vehicle Care
FusesUsage
F14 Empty
F15 Empty
F16 Empty
F17 Empty
F18 Empty
Relays Usage
R1 Empty
R2 Empty
R3 Empty
R4 Child Lockout Relay
Diodes Usage DIODE EmptyRear Compartment Fuse Block
The rear compartment fuse block is on the left side of the rear compartment
behind a removable cover. Open the latch to remove the cover and access
the fuse block.
A fuse puller is in the engine
compartment fuse block. The vehicle may not have all of the
fuses, relays, and features shown.

Black plate (43,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-7695131) -
2015 - crc - 4/25/14
Vehicle Care 10-43
resistance. For more information
seeUniform Tire Quality
Grading on page 10-56.
(7) Maximum Cold Inflation
Load Limit
:Maximum load that
can be carried and the
maximum pressure needed to
support that load.
Tire Designations
Tire Size
The following is an example of a
typical passenger vehicle
tire size.
(1) Passenger (P-Metric) Tire:
The United States version of a
metric tire sizing system. The
letter P as the first character in the tire size means a passenger
vehicle tire engineered to
standards set by the U.S. Tire
and Rim Association.
(2) Tire Width
:The three-digit
number indicates the tire section
width in millimeters from
sidewall to sidewall.
(3) Aspect Ratio
:A two-digit
number that indicates the tire
height-to-width measurements.
For example, if the tire size
aspect ratio is 60, as shown in
item 3 of the illustration, it would
mean that the tire's sidewall is
60 percent as high as it is wide.
(4) Construction Code
:A letter
code is used to indicate the type
of ply construction in the tire.
The letter R means radial ply
construction; the letter D means
diagonal or bias ply
construction; and the letter B
means belted-bias ply
construction. (5) Rim Diameter
:Diameter of
the wheel in inches.
(6) Service Description
:These
characters represent the load
index and speed rating of the
tire. The load index represents
the load carrying capacity a tire
is certified to carry. The speed
rating is the maximum speed a
tire is certified to carry a load.
Tire Terminology and
Definitions
Air Pressure:The amount of
air inside the tire pressing
outward on each square inch of
the tire. Air pressure is
expressed in kPa (kilopascal)
or psi (pounds per square inch).
Accessory Weight
:The
combined weight of optional
accessories. Some examples of
optional accessories are, electric

Black plate (60,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-7695131) -
2015 - crc - 4/25/14
10-60 Vehicle Care
To properly lift this vehicle, see
Lifting the Vehicle on page 10-3.
It is unusual for a tire to blowout
while driving, especially if the tires
are maintained properly. SeeTires
on page 10-40. If air goes out of a
tire, it is much more likely to leak
out slowly. But if there ever is a
blowout, here are a few tips about
what to expect and what to do:
If a front tire fails, the flat tire will
create a drag that pulls the vehicle
toward that side. Take your foot off
the accelerator pedal and grip the
steering wheel firmly. Steer to
maintain lane position, and then
gently brake to a stop, well off the
road, if possible.
A rear blowout, particularly on a
curve, acts much like a skid and
may require the same correction as
used in a skid. Stop pressing the
accelerator pedal and steer to
straighten the vehicle. It may be
very bumpy and noisy. Gently brake
to a stop, well off the road,
if possible.{Warning
Driving on a flat tire will cause
permanent damage to the tire.
Re-inflating a tire after it has been
driven on while severely
underinflated or flat may cause a
blowout and a serious crash.
Never attempt to re-inflate a tire
that has been driven on while
severely underinflated or flat.
Have your dealer or an authorized
tire service center repair or
replace the flat tire as soon as
possible.
If a tire goes flat, avoid further tire
and wheel damage by driving slowly
to a level place and stopping, well
off the road, if possible.
1. Turn on the hazard warning flashers. See Hazard Warning
Flashers on page 6-3.
2. Set the parking brake firmly. 3. Put the shift lever in P (Park).
See Shifting Into Park on
page 9-19.
4. Turn off the engine.
5. Inspect the flat tire.
If the tire has been separated from
the wheel, has damaged sidewalls,
or has a puncture larger than
6 mm (0.25 in), the tire is too
severely damaged for the tire
sealant and compressor kit to be
effective. See Roadside Assistance
Program on page 13-5.
If the tire has a puncture less than
6 mm (0.25 in) in the tread area of
the tire, see Tire Sealant and
Compressor Kit on page 10-61.

Black plate (61,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-7695131) -
2015 - crc - 4/25/14
Vehicle Care 10-61
Tire Sealant and
Compressor Kit
{Warning
Running the engine in Extended
Range Mode in an enclosed area
with poor ventilation is dangerous.
Engine exhaust may enter the
vehicle. Engine exhaust contains
carbon monoxide (CO) which
cannot be seen or smelled. It can
cause unconsciousness and even
death. Never run the engine in
Extended Range Mode in an
enclosed area that has no fresh
air ventilation. For more
information, seeEngine Exhaust
on page 9-27.
{Warning
Overinflating a tire could cause
the tire to rupture and you or
others could be injured. Be sure
to read and follow the tire sealant
and compressor kit instructions
and inflate the tire to its
recommended pressure. Do not
exceed the recommended
pressure.
{Warning
Storing the tire sealant and
compressor kit or other
equipment in the passenger
compartment of the vehicle could
cause injury. In a sudden stop or
collision, loose equipment could
strike someone. Store the tire
sealant and compressor kit in its
original location. If this vehicle has a tire sealant and
compressor kit, there may not be a
spare tire or tire changing
equipment, and on some vehicles
there may not be a place to store
a tire.
The tire sealant and compressor
can be used to temporarily seal
punctures up to 6 mm (0.25 in) in
the tread area of the tire. It can also
be used to inflate an
underinflated tire.
If the tire has been separated from
the wheel, has damaged sidewalls,
or has a large puncture, the tire is
too severely damaged for the tire
sealant and compressor kit to be
effective. See
Roadside Assistance
Program on page 13-5.
Read and follow all of the tire
sealant and compressor kit
instructions.