brake CHRYSLER 200 2012 1.G Workshop Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2012, Model line: 200, Model: CHRYSLER 200 2012 1.GPages: 508, PDF Size: 3.76 MB
Page 406 of 508

3. Turn the ignition to the ON/RUN position without
starting the engine.
4. Press and maintain firm pressure on the brake pedal.
5. Insert a screwdriver or similar tool into the hole at the
front of the cupholder and push and hold the override
lever forward.6. Move the shift lever into the NEUTRAL position.
7. The vehicle may then be started in NEUTRAL.
8. Reinstall the cupholder liner.
TOWING A DISABLED VEHICLE
Towing Condition
Wheels OFF the Ground Automatic Transmissions
Flat Tow NONEIf transmission is operable:
•Transmission in NEUTRAL
• 25 mph (40 km/h)max speed
• 15 mi (24 km) maxdistance
Wheel Lift Or Dolly Tow Rear
Front OK
Flatbed ALLBEST METHOD
404 WHAT TO DO IN EMERGENCIES
Page 410 of 508

▫Adding Washer Fluid ................. 425
▫ Exhaust System ..................... 425
▫ Cooling System ..................... 428
▫ Brake System ....................... 433
▫ Automatic Transmission ............... 435
▫ Appearance Care And Protection From
Corrosion .......................... 438
▫ Cleaning Center Console Cupholders ...... 444
Fuses .............................. 444
▫ Integrated Power Module .............. 444
Vehicle Storage ....................... 449
Replacement Bulbs .................... 449
Bulb Replacement ..................... 450
▫ Headlamp ......................... 450
▫ Front Turn Signal .................... 452
▫ Front Fog Lamp ..................... 452
▫ Backup Lamps ...................... 453
▫ License Plate Lamp ................... 454
Fluid Capacities ...................... 455
Fluids, Lubricants, And Genuine Parts ....... 456
▫ Engine ............................ 456
▫ Chassis ........................... 457
408 MAINTAINING YOUR VEHICLE
Page 411 of 508

ENGINE COMPARTMENT — 2.4L
1 — Engine Coolant Reservoir7 — Air Cleaner Filter
2 — Power Steering Fluid Reservoir 8 — Engine Oil Fill
3 — Automatic Transmission Dipstick 9 — Coolant Pressure Cap
4 — Brake Fluid Reservoir 10 — Engine Oil Dipstick
5 — Power Distribution Center (Fuses) 11 — Washer Fluid Reservoir
6 — Integrated Power Module (Fuses)
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ENGINE COMPARTMENT — 3.6L
1 — Engine Coolant Reservoir5 — Air Cleaner Filter
2 — Power Steering Fluid Reservoir 6 — Engine Oil Dipstick
3 — Brake Fluid Reservoir 7 — Engine Oil Fill
4 — Integrated Power Module (Fuses) 8 — Washer Fluid Reservoir
410 MAINTAINING YOUR VEHICLE
Page 435 of 508

•Make sure that the radiator and coolant recovery
bottle overflow hoses are not kinked or obstructed.
•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
•Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory cooling performance, poor gas
mileage, and increased emissions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You would not have your full
braking capacity in an emergency.
Master Cylinder – Brake Fluid Level Check
Check the fluid level in the master cylinder immediately
if the brake system warning light indicates system fail-
ure.
Check the fluid level in the master cylinder when per-
forming underhood services.
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Clean the top of the master cylinder area before removing
the cap. If necessary, add fluid to bring the fluid level up
to the requirements described on the brake fluid reser-
voir.
Overfilling of fluid is not recommended because it may
cause leaking in the system.
Fluid level can be expected to fall as the brake pads wear.
Brake fluid level should be checked when pads are
replaced. However, low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturer’s recommended brake fluid. Re-
fer to “Fluids, Lubricants, and Genuine Parts” in “Main-
taining Your Vehicle” for further information.WARNING!
•Use only manufacturer’s recommended brake
fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further
information. Using the wrong type of brake fluid
can severely damage your brake system and/or
impair its performance. The proper type of brake
fluid for your vehicle is also identified on the
original factory installed hydraulic master cylin-
der reservoir.(Continued)
434 MAINTAINING YOUR VEHICLE
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WARNING! (Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during hard
or prolonged braking, resulting in sudden brake
failure. This could result in a collision.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.(Continued)
WARNING! (Continued)
•Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in a collision.
Automatic Transmission
The automatic transmission and differential assembly are
contained within a single housing.
The fluid level in the automatic transmission should be
checked whenever the vehicle is serviced. Operation with
an improper fluid level will greatly reduce the life of the
transmission and the fluid.
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MAINTAINING YOUR VEHICLE 435
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Fluid Level Check – Four-Speed Automatic
Transmission
Use the following procedure to check the automatic
transmission fluid level properly:
1. Park the vehicle on level ground.
2. Run the engine at curb idle speed for a minimum of
60 seconds.
3. Apply the parking brake fully.
4. Place the shift lever momentarily into each gear posi-
tion ending with the lever in PARK.
5. Wipe the area around the dipstick clean to eliminate
the possibility of dirt entering the transmission.
6. Remove the dipstick and determine if the fluid is hot
or cold. Hot fluid is approximately 180° F (82° C), which
is the normal operating temperature after the vehicle isdriven at least 15 miles (24 km). Hot fluid cannot be held
comfortably between the fingertips. Cold fluid is at a
temperature below 80° F (27° C).
7. Wipe the dipstick clean and reinsert until seated. Then,
remove dipstick and note the reading.
a. If the fluid is hot, the reading should be in the
crosshatched area marked “HOT” (between the upper
two holes in the dipstick).
b. If the fluid is cold, the fluid level should be between
the lower two holes in the area marked “COLD.”
If the fluid level is low, add sufficient fluid through the
filler (dipstick) tube to bring it to the proper level. Do not
overfill.
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Page 443 of 508

Wheel And Wheel Trim Care
•
All wheels and wheel trim, especially aluminum and
chrome plated wheels, should be cleaned regularly
with a mild soap and water to prevent corrosion.
•To remove heavy soil and/or excessive brake dust, use
MOPARWheel Cleaner or equivalent or select a
non-abrasive, non-acidic cleaner.
CAUTION!
Do not use scouring pads, steel wool, a bristle brush,
or metal polishes. Do not use oven cleaner. These
products may damage the wheel’s protective finish.
Avoid automatic car washes that use acidic solutions
or harsh brushes that may damage the wheel’s pro-
tective finish. Only MOPAR Wheel Cleaner or
equivalent is recommended.
Cleaning Headlights
Your vehicle has plastic headlights that are lighter and
less susceptible to stone breakage than glass headlights.
Plastic is not as scratch resistant as glass and therefore
different lens cleaning procedures must be followed.
To minimize the possibility of scratching the lenses and
reducing light output, avoid wiping with a dry cloth. To
remove road dirt, wash with a mild soap solution fol-
lowed by rinsing.
Do not use abrasive cleaning components, solvents, steel
wool or other aggressive material to clean the lenses.
Stain Repel Fabric Cleaning Procedure – If
Equipped
Stain Repel seats may be cleaned in the following man-
ner:
•Remove as much of the stain as possible by blotting
with a clean, dry towel.
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Page 447 of 508

CavityCartridge
Fuse Mini
Fuse Description
1 40 Amp
Green —Power Top Module –
If Equipped
2— 20 Amp
Yellow Brake Vacuum Pump
CavityCartridge
Fuse Mini
Fuse Description
3— 10 Amp
Red Center High
Mounted Stop Light
(CHMSL)/Brake
Switch
4— 10 Amp
Red Ignition Switch
5— 20 Amp
Yellow Trailer Tow – If
Equipped
6— 10 Amp
Red Power Mirror
Switch/Climate Con-
trols
7— 30 Amp
Green Ignition Off Draw
(IOD) Sense 1
8— 30 Amp
Green Ignition Off Draw
(IOD) Sense 2
9 40 Amp
Green Battery Feed – Power
Seats – If Equipped
Integrated Power Module
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