service CHRYSLER 300 2008 1.G Service Manual

IF YOUR ENGINE OVERHEATS
In any of the following situations, you can reduce the
potential for overheating by taking the appropriate ac-
tion.
•On the highways — Slow down.
•In city traffic — While stopped, put transmission in
“N” (Neutral), but do not increase engine idle speed.
NOTE:There are steps that you can take to slow down
an impending overheat condition. If your air conditioner
is on, turn it off. The air conditioning system adds heat to
the engine cooling system and turning off the A/C
removes this heat. You can also turn the Temperature
control to maximum heat, the Mode control to floor, and
the fan control to HI. This allows the heater core to act as
a supplement to the radiator and aids in removing heat
from the engine cooling system.
CAUTION!
Driving with a hot cooling system could damage
your vehicle. If temperature gauge reads “H,” pull
over and stop the vehicle. Idle the vehicle with the air
conditioner turned off until the pointer drops back
into the normal range. If the pointer remains on the
“H,” turn the engine off immediately, and call for
service.
WHAT TO DO IN EMERGENCIES 393
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WARNING!
A hot engine cooling system is dangerous. You or
others could be badly burned by steam or boiling
coolant. You may want to call a service center if your
vehicle overheats. If you decide to look under the
hood yourself, see Section 7, Maintenance, of this
manual. Follow the warnings under the Cooling
System Pressure Cap paragraph.
JACKING AND TIRE CHANGING
WARNING!
•Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
•Getting under a jacked-up vehicle is dangerous.
The vehicle could slip off the jack and fall on you.
You could be crushed. Never get any part of your
body under a vehicle that is on a jack. Never start
or run the engine while the vehicle is on a jack. If
you need to get under a raised vehicle, take it to a
service center where it can be raised on a lift.
•The jack is designed to use as a tool for changing
tires only. The jack should not be used to lift the
vehicle for service purposes. The vehicle should
be jacked on a firm level surface only. Avoid ice or
slippery areas.
394 WHAT TO DO IN EMERGENCIES

6. Raise the vehicle just enough to remove the flat tire
and install the spare tire.
WARNING!
Raising the vehicle higher than necessary can make
the vehicle less stable. It could slip off the jack and
hurt someone near it. Raise the vehicle only enough
to remove the tire.
7. Remove the lug nuts, wheel cover (if equipped), and
tire. Remove the cover by hand. Do not pry it off.
8. Mount the spare tire.
NOTE:For vehicles so equipped, do not attempt to
install a center cap or wheel cover on the compact spare.
However, when reinstalling the road tire, follow the
procedure under “Wheel Cover or Center Cap Installa-
tion” in place of the remaining steps in this procedure.9. Install the lug nuts with the cone shaped end of the
nut toward the wheel. Lightly tighten the lug nuts. To
avoid the risk of forcing the vehicle off the jack, do not
tighten the lug nuts fully until the vehicle is lowered to
the ground.
10. Lower the vehicle to the ground by turning the jack
handle counter-clockwise.
11. Finish tightening the lug nuts. Push down on the
wrench while tightening for increased leverage. Alternate
lug nuts until each nut has been tightened twice. The
correct tightness of each lug nut is 100 ft/lb. (135 N. m).
If in doubt about the correct tightness, have them
checked with a torque wrench by your dealer or at a
service station.
12. Stow the jack, tools, and flat tire. Make sure the base
of the jack faces the rear of the vehicle before tightening
down the fastener.
WHAT TO DO IN EMERGENCIES 401
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correct tightness of each lug nut is 100 ft/lb. (135 N. m).
If in doubt about the correct tightness, have them
checked with a torque wrench by your dealer or at a
service station.
7. For vehicles equipped with center caps, install the
center cap by hand. Do not use a hammer or excessive
force to install the center cap.
8. Stow the jack, tools, and spare tire. Make sure the base
of the jack faces the rear of the vehicle before tightening
down the fastener.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could endanger the occupants of the ve-
hicle. Always stow the jack parts and the spare tire in
the places provided.
JUMP-STARTING PROCEDURES
WARNING!
•Take care to avoid the radiator cooling fan whenever the hood is
raised. It can start anytime the ignition switch is on. You can be hurt
by the fan.
•Do not attempt to push or tow your vehicle to get it started. Vehicles
equipped with an automatic transmission cannot be started this
way. Unburned fuel could enter the catalytic converter and once the
engine has started, ignite and damage the converter and vehicle. If
the vehicle has a discharged battery, booster cables may be used to
obtain a start from another vehicle. This type of start can be
dangerous if done improperly, so follow this procedure carefully.
•Battery fluid is a corrosive acid solution; do not allow battery fluid
to contact eyes, skin, or clothing. Don’t lean over battery when
attaching clamps or allow the clamps to touch each other. If acid
splashes in eyes or on skin, flush contaminated area immediately
with large quantities of water.
•A battery generates hydrogen gas, which is flammable and explo-
sive. Keep flame or spark away from the vent holes.
•Do not use a booster battery or any other booster source with an
output that exceeds 12 volts.
•The battery in this vehicle has a vent hose that should not be
disconnected and should only be replaced with a battery of the
same type (vented).
404 WHAT TO DO IN EMERGENCIES

MAINTAINING YOUR VEHICLE
CONTENTS

2.7L Engine Compartment................414

3.5L Engine Compartment................415

5.7L Engine Compartment................416

Onboard Diagnostic System — OBD II........417
▫Loose Fuel Filler Cap..................417

Emissions Inspection And Maintenance
Programs............................418

Replacement Parts......................419

Dealer Service.........................420
Maintenance Procedures..................420
▫Engine Oil..........................421
▫Engine Oil Filter......................425
▫Drive Belts — Check Condition And Tension . . 425
▫Spark Plugs.........................426
▫Engine Air Cleaner Filter................426
▫Fuel Filter..........................426
▫Catalytic Converter....................427
▫Maintenance-Free Battery................428
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ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light.” It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the “Malfunction Indicator
Light” on could cause further damage to the emission
control system. It could also affect fuel economy and
driveability. The vehicle must be serviced before any
emissions tests can be performed.
If the “Malfunction Indicator Light” is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur. Im-
mediate service is required.
Loose Fuel Filler Cap
If the vehicle diagnostic system determines that the fuel
filler cap is loose, improperly installed, or damaged, a
“Check Gascap” message will display in the Electronic
Vehicle Information Center (EVIC) — if equipped. If this
occurs, tighten the fuel filler cap properly and press the
MAINTAINING YOUR VEHICLE 417
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odometer reset button to turn off the message. If the
problem continues, the message will appear the next time
the vehicle is started.
A loose, improperly installed, or damaged fuel filler cap
may also turn on the Malfunction Indicator Light (MIL).
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.
For states, which have an I/M (Inspection and
Maintenance) requirement, this check verifies the
following: the MIL (Malfunction Indicator Light)
is functioning and is not on when the engine is running,
and that the OBD (On Board Diagnostic) system is ready
for testing.Normally, the OBD system will be ready. The OBD
system maynotbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition key actuated test,
which you can use prior to going to the test station. To
check if your vehicle’s OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.
418 MAINTAINING YOUR VEHICLE

5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn off the
ignition key or start the engine. This means that your
vehicle’s OBD system isnot readyand you shouldnot
proceed to the I/M station.
b. The MIL will not flash at all and will remain fully
illuminated until you turn off the ignition key or start
the engine. This means that your vehicle’s OBD system
isreadyand you can proceed to the I/M station.
If your OBD system isnot ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replacement,
you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD
system to update. A recheck with the above test routine
may then indicate that the system is now ready.Regardless of whether your vehicle’s OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have your
vehicle serviced before going to the I/M station. The I/M
station can fail your vehicle because the MIL symbol is on
with the engine running.
REPLACEMENT PARTS
Use of genuine Moparparts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Moparparts for maintenance
and repairs will not be covered by the manufacturer’s
warranty.
MAINTAINING YOUR VEHICLE 419
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DEALER SERVICE
Your dealer has the qualified service personnel, special
tools, and equipment to perform all service operations in
an expert manner. Service Manuals are available which
include detailed service information for your vehicle.
Refer to these manuals before attempting any procedure
yourself.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent
mechanic.
MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
420 MAINTAINING YOUR VEHICLE

Disposing of Used Engine Oil and Oil Filters
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to the
environment. Contact your dealer, service station, or
governmental agency for advice on how and where used
oil and oil filters can be safely discarded in your area.
Engine Oil Filter
The engine oil filter should be replaced at every engine
oil change.
Engine Oil Filter Selection
This manufacturer’s engines have a full-flow type oil
filter. Use a filter of this type for replacement. The quality
of replacement filters varies considerably. Only high
quality filters should be used to assure most efficient
service. MoparEngine Oil Filters are a high quality oil
filter and are recommended.
Drive Belts — Check Condition and Tension
Belt tension is controlled by means of an automatic
tensioner. Therefore, no belt tension adjustments are
required. However, belt and belt tensioner condition
should be inspected periodically and replaced if re-
quired. Improper belt tension can cause belt slippage and
failure. Low generator belt tension can cause battery
failure.
Inspect belts for evidence of cuts, cracks, glazing, or
frayed cords and replaced if there is indication of dam-
age, which could result in belt failure. Also, check belt
routing to make sure there is no interference between the
belts and other engine components. See your authorized
dealer for service.
MAINTAINING YOUR VEHICLE 425
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