Transmission CHRYSLER 300 2008 1.G Workshop Manual

WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your exhaust
system. Do not park or operate your vehicle in areas
where your exhaust system can contact anything that
can burn.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may indicate severe
and abnormal catalyst overheating. If this should occur,
safely bring the vehicle to a complete stop, shut the
engine off, and allow the vehicle to cool. Thereafter,
obtain service, including a tune-up to manufacturer’s
specifications immediately.To minimize the possibility of catalyst damage:•Do not shut off the engine or interrupt the ignition
when the transmission is in gear and the vehicle is in
motion.
•Do not try to start engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idling or malfunctioning operating conditions.
Maintenance-Free Battery
The top of the MAINTENANCE-FREE battery is perma-
nently sealed. You will never have to add water, nor is
periodic maintenance required.
NOTE:The battery is stored under an access cover in
the trunk. Remote battery terminals are located in the
engine compartment for jump-starting.
428 MAINTAINING YOUR VEHICLE

CAUTION!
Do not allow petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
Automatic Transmission
Fluid Level Check
Regular automatic transmission fluid level checks are not
required. For this reason, the dipstick is omitted.
If you notice fluid loss or gear shift malfunction, have
your authorized dealer check the transmission fluid level.
CAUTION!
•Using a transmission fluid other than the manu-
facturer’s recommended fluid may cause deterio-
ration in transmission shift quality and/or torque
converter shudder. Using a transmission fluid
other than that recommended by the manufacturer
will result in more frequent fluid and filter
changes. Refer to “Fluids, Lubricants, and Genu-
ine Parts” for the correct fluid type.
•The fluid level is preset at the factory and it does
not require adjustment under normal operating
conditions. If a transmission fluid leak occurs,
visit your authorized dealer immediately. Severe
damage to the transmission may occur. Your au-
thorized dealer has the proper tools to adjust the
fluid level accurately.
444 MAINTAINING YOUR VEHICLE

Fluid and Filter Changes
Refer to the “Maintenance Schedule” in Section 8 of this
manual for the recommended transmission fluid and
filter change intervals.
If the transmission is disassembled for any reason, the
fluid and filter should be changed.
Special Additives
Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid addi-
tives to the transmission. The only exception to this
policy is the use of special dyes to aid in detecting fluid
leaks. In addition, avoid using transmission sealers as
they may adversely affect seals.
All Wheel Drive (AWD) — If Equipped
The all wheel drive system consists of a Transfer Case
and Front Differential. The exterior surface of these
components should be inspected for evidence of fluid
leaks. Confirmed leaks should be repaired as soon as
possible.
The transfer case fluid inspection plug is located in the
middle of the rear housing. To inspect the transfer case
fluid level, remove the inspection plug. The fluid level
should be even with the bottom of the hole. The transfer
case fill plug is located on the rear housing near the
output shaft.
The front differential fill plug is located on the outer
cover near the halfshaft attachment. To inspect the differ-
ential fluid level, remove the fill plug. The fluid level
should be even with or slightly below the bottom of the
hole.
MAINTAINING YOUR VEHICLE 445
7

Cavity Car-
tridge
FuseMini
FuseDescription
29 — 5 Amp
OrangeAdaptive Cruise Control
(ACC) - if equipped/
Cluster/Electronic Sta-
bility Program (ESP) - if
equipped/Powertrain
Control Module (PCM)/
Stop Light Switch
30 — 10 Amp
RedDoor Modules/Power
Mirrors/Steering Con-
trol Module (SCM)
31———
32———
33———
34———Cavity Car-
tridge
FuseMini
FuseDescription
35 — 5 Amp
OrangeAntenna Module - if
equipped/Power
Mirrors/Rain Sensor - if
equipped
36 — 20 Amp
YellowHands Free Phone - if
equipped/Video Moni-
tor - if equipped/Radio
37 — 15 Amp
BlueTransmission
38 — 10 Amp
RedAnalog Clock/Cargo
Light/Satellite Receiver
(SDARS) Video - if
equipped/Vehicle Infor-
mation Module - if
equipped
456 MAINTAINING YOUR VEHICLE

Component Fluids, Lubricants, and Genuine Parts
Oil Filter (3.5 Liter) Mopar05281090 or equivalent.
Oil Filter (5.7 Liter) Mopar05281090 or equivalent.
Fuel Selection (2.7 Liter) 87 Octane
Fuel Selection (3.5 Liter) 87 to 89 Octane
Fuel Selection (5.7 Liter) 87 to 89 Octane
Chassis
Component Fluids, Lubricants, and Genuine Parts
Automatic Transmission MoparATF+4 Automatic Transmission Fluid.
Brake Master Cylinder MoparDOT 3, SAE J1703 or equivalent should be used. If DOT 3 brake
fluid is not available, then DOT 4 is acceptable. Use only recommended
brake fluids.
Front Axle API GL-5 SAE 75W90 Synthetic Gear Lubricant or equivalent.
Power Steering Reservoir MoparPower Steering Fluid + 4, MoparATF+4 Automatic Transmission
Fluid.
Rear Axle API GL-5 SAE 75W140 Synthetic Gear Lubricant or equivalent.
Transfer Case MoparTransfer Case Lubricant LX, P/N 05170055AA, or equivalent.
476 MAINTAINING YOUR VEHICLE

if it has been 6 months since your last oil change even
if the oil change indicator message is NOT illumi-
nated.
•Change your engine oil more often if you drive your
vehicle off-road for an extended period of time.
•Under no circumstances should oil change intervals
exceed 6,000 miles (10,000 km) or 6 months, whichever
comes first.
Your dealer will reset the oil change indicator message
after completing the scheduled oil change. If a scheduled
oil change is performed by someone other than your
dealer, the message can be reset by referring to the steps
described under “Oil Change Required” under “Elec-
tronic Vehicle Information Center (EVIC)” in Section 3 of
this manual or under “Odometer/Trip Odometer” under
“Instrument Cluster Descriptions” in Section 3 of this
manual.At Each Stop for Fuel
•Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required.
Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery, and clean and tighten the terminals
as required.
•Check the fluid levels of coolant reservoir, brake
master cylinder, power steering, and transmission,
and add as needed.
MAINTENANCE SCHEDULES 479
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Perform Maintenance Every(Where time and mileage
are listed, follow the interval that occurs first.)
Maintenance Items Miles Kilometers or Months
Inspect the transfer case fluid — All Wheel Drive
(AWD).30,000 50 000 30
Replace the spark plugs on 5.7L engines.30,000 50 000 30
Change the rear axle fluid if using your vehicle for
any of the following: police, taxi, fleet, off-road, or fre-
quent trailer towing.48,000 80 000 48
Change the automatic transmission fluid & filter if
using your vehicle for any of the following: police,
taxi, fleet, or frequent trailer towing.60,000 100 000 60
Change the transfer case fluid if using your vehicle for
any of the following: police, taxi, fleet, off-road, or fre-
quent trailer towing — All Wheel Drive (AWD).60,000 100 000 60
Inspect and replace the PCV valve if necessary.90,000 150 000 90
Flush and replace the engine coolant. 102,000 170 000 60
Replace the spark plugs on 2.7L and 3.5L engines.102,000 170 000 102
482 MAINTENANCE SCHEDULES
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Perform Maintenance Every(Where time and mileage
are listed, follow the interval that occurs first.)
Maintenance Items Miles Kilometers or Months
Replace the timing belt on 3.5L engines.102,000 170 000 102
Change the automatic transmission fluid & filter. 120,000 200 000 120
Replace the accessory drive belt on 2.7L engines. 120,000 200 000 120
WARNING!
You can be badly injured working on or around a
motor vehicle. Do only service work for which you
have the knowledge and the right equipment. If you
have any doubt about your ability to perform a
service job, take your vehicle to a competent
mechanic.
MAINTENANCE SCHEDULES 483
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Audio Systems (Radio).................234,252
Auto Down Power Windows................ 36
Auto Unlock, Doors....................... 32
Auto Up Power Windows.................. 37
Automatic Dimming Mirror................. 86
Automatic Door Locks...................31,32
Automatic Headlights.................... 131
Automatic Oil Change Indicator..........203,218
Automatic Temperature Control (ATC)......... 284
Automatic Transaxle
Special Additives...................... 445
Automatic Transmission...........307,312,444,445
Adding Fluid......................445,476
Autostick.........................315,318
Fluid and Filter Changes................. 445
Fluid Change......................... 445
Fluid Level Check...................... 444
Fluid Type........................... 476
Gear Ranges.......................307,313Overdrive........................... 309
Shifting..........................307,312
Special Additives...................... 445
Torque Converter...................... 311
Automatic Transmission Limp Home
Mode...........................312,316,317
Autostick...........................315,318
Axle Fluid............................. 476
Axle Lubrication (Axle Fluid)............... 476
Ball Joints............................. 432
Battery............................... 428
Emergency Starting..................... 404
Jump Starting......................... 404
Keyless Transmitter Replacement (RKE)....... 25
Location..........................405,428
Bearings.............................. 446
Belts, Drive............................ 425
Belts, Seat............................43,79
INDEX 497
10

Body Mechanism Lubrication............... 433
B-Pillar Location........................ 340
Brake Assist System...................... 330
Brake Control System, Electronic............. 330
Brake Fluid............................ 476
Brake, Parking.......................... 322
Brake System........................324,441
Anti-Lock (ABS)....................... 325
Fluid Check.......................443,476
Hoses.............................. 442
Master Cylinder....................... 443
Parking............................. 322
Warning Light.....................205,324
Brakes.............................324,441
Brake/Transmission Interlock............... 306
Break-In Recommendations, New Vehicle........ 76
Brightness, Interior Lights.................. 137
Bulb Replacement.....................459,460
Bulbs, Light..........................79,459Calibration, Compass..................... 222
Capacities, Fluid........................ 473
Caps, Filler
Fuel................................ 369
Oil (Engine).......................423,424
Radiator (Coolant Pressure)............... 438
Car Washes............................ 447
Carbon Monoxide Warning...............78,368
Cargo (Vehicle Loading)................... 372
Catalytic Converter...................... 427
CD (Compact Disc) Player...............234,252
Cellular Phone.....................91,252,253
Certification Label....................... 372
Chains, Tire............................ 353
Changing A Flat Tire..................... 394
Chart, Tire Sizing........................ 336
Check Engine Light
(Malfunction Indicator Light)............... 418
Checking Your Vehicle For Safety............. 77
498 INDEX