CHRYSLER 300 2021 Owners Manual
Manufacturer: CHRYSLER, Model Year: 2021, Model line: 300, Model: CHRYSLER 300 2021Pages: 268, PDF Size: 15.24 MB
Page 211 of 268

SERVICING AND MAINTENANCE 209
In unusual situations involving grossly
malfunctioning engine operation, a scorching odor
may suggest severe and abnormal catalyst
overheating. If this occurs, stop the vehicle, turn off
the engine and allow it to cool. Service, including a
tune-up to manufacturer's specifications, should
be obtained immediately.
To minimize the possibility of catalytic converter
da
mage:
Do not shut off the engine or interrupt the igni -
tion when the transmission is in gear and the
v e
hicle is in motion.
Do not try to start the engine by pushing or
towing the vehicle.
Do not idle the engine with any spark plug wires
disconnected or removed, such as when diag -
nostic testing, or for prolonged periods during
ve
ry rough idle or malfunctioning operating
conditions.
NOTE:
Your vehicle’s exhaust system may be equipped
w i
th an Electronic Exhaust Valve (EEV) system, if
the exhaust system is replaced with aftermarket
products a Malfunction Indicator Lamp (MIL) will
illuminate.
COOLING SYSTEM
Coolant Checks
Check engine coolant (antifreeze) protection every
12 months (before the onset of freezing weather,
w h
ere applicable). If the engine coolant is dirty, the
system should be drained, flushed, and refilled
with fresh Organic Additive Technology (OAT)
coolant (conforming to MS.90032) by an authorized dealer. Check the front of the radiator
for any accumulation of bugs, leaves, etc. If dirty,
clean by gently spraying water from a garden hose
vertically down the face of the condenser.
Check the coolant recovery bottle tubing for brittle
r
u
bber, cracking, tears, cuts, and tightness of the
connection at the bottle and radiator. Inspect the
entire system for leaks. DO NOT REMOVE THE
COOLANT PRESSURE CAP WHEN THE COOLING
SYSTEM IS HOT.
Cooling System — Drain, Flush And Refill
NOTE:
Some vehicles require special tools to add coolant
p r
operly. Failure to fill these systems properly
could lead to severe internal engine damage. If any
coolant is needed to be added to the system
please contact an authorized dealer.
If the engine coolant (antifreeze) is dirty or
c on
tains visible sediment, have an authorized
dealer clean and flush with Organic Additive
Technology (OAT) coolant (conforming to
MS.90032).
For the proper maintenance intervals
Ú page 195.
WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from your
radiator. If you see or hear steam coming from
under the hood, do not open the hood until the
radiator has had time to cool. Never open a
cooling system pressure cap when the radi
-
ator or coolant bottle is hot.
Keep hands, tools, clothing, and jewelry away
from the radiator cooling fan when the hood is
raised. The fan starts automatically and may
start at any time, whether the engine is
running or not.
When working near the radiator cooling fan,
disconnect the fan motor lead or turn the igni -
tion to the OFF mode. The fan is temperature
c on
trolled and can start at any time the igni -
tion is in the ON mode.
8
Page 212 of 268

210 SERVICING AND MAINTENANCE
Selection Of Coolant
For further information Ú page 249.
NOTE:
Mixing of engine coolant (antifreeze) other than
specified Organic Additive Technology (OAT)
engine coolant, may result in engine damage
and may decrease corrosion protection. OAT
engine coolant is different and should not be
mixed with Hybrid Organic Additive Technology
(HOAT) engine coolant or any “globally compat -
ible” coolant. If a non-OAT engine coolant is
i n
troduced into the cooling system in an emer -
gency, the cooling system will need to be
d r
ained, flushed, and refilled with fresh OAT
coolant (conforming to MS.90032), by an autho -
rized dealer as soon as possible.
Do not use water alone or alcohol-based engine
coolant products. Do not use additional rust
inhibitors or anti-rust products, as they may not
be compatible with the radiator engine coolant
and may plug the radiator.
This vehicle has not been designed for use with
propylene glycol-based engine coolant. Use of
propylene glycol-based engine coolant is not
recommended.
Some vehicles require special tools to add
coolant properly. Failure to fill these systems
properly could lead to severe internal engine
damage. If any coolant is needed to be added to
the system please contact an authorized dealer.
Adding Coolant
Your vehicle has been built with an improved engine
coolant (OAT coolant conforming to MS.90032) that
allows extended maintenance intervals. This engine
coolant (antifreeze) can be used up to 10 years or
150,000 miles (240,000 km) before replacement.
To
prevent reducing this extended maintenance
period, it is important that you use the same engine
coolant (OAT coolant conforming to MS.90032)
throughout the life of your vehicle.
Please review these recommendations for using
O r
ganic Additive Technology (OAT) engine coolant
that meets the requirements of the manufacturer
Material Standard MS.90032. When adding
engine coolant:
We recommend using Mopar® Antifreeze/
Coolant 10 Year/150,000 Mile (240,000 km)
F or
mula OAT that meets the requirements of the
manufacturer Material Standard MS.90032.
Mix a minimum solution of 50% OAT engine
coolant that meets the requirements of the
manufacturer Material Standard MS.90032
and distilled water. Use higher concentrations
(not to exceed 70%) if temperatures below
−34°F (−37°C) are anticipated. Please contact
an authorized dealer for assistance.
Use only high purity water such as distilled or
deionized water when mixing the water/engine
coolant solution. The use of lower quality water will reduce the amount of corrosion protection
in the engine cooling system.
NOTE:
It is the owner's responsibility to maintain the
proper level of protection against freezing
according to the temperatures occurring in the
area where the vehicle is operated.
Some vehicles require special tools to add
coolant properly. Failure to fill these systems
properly could lead to severe internal engine
damage. If any coolant is needed to be added to
the system, please contact a local authorized
dealer.
Mixing engine coolant types is not recom
-
mended and can result in cooling system
d a
mage. If HOAT and OAT coolant are mixed in
an emergency, have a authorized dealer drain,
flush, and refill with OAT coolant (conforming to
MS.90032) as soon as possible.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of
engine coolant (antifreeze), and to ensure that
engine coolant will return to the radiator from the
coolant expansion bottle/recovery tank if
equipped.
The cap should be inspected and cleaned if there
i s
any accumulation of foreign material on the
sealing surfaces.
Page 213 of 268

SERVICING AND MAINTENANCE 211
Disposal Of Used Coolant
Used ethylene glycol-based coolant (antifreeze) is
a regulated substance requiring proper disposal.
Check with your local authorities to determine the
disposal rules for your community. To prevent
ingestion by animals or children, do not store
ethylene glycol-based coolant in open containers
or allow it to remain in puddles on the ground,
clean up any ground spills immediately. If ingested
by a child or pet, seek emergency assistance
immediately.
Coolant Level
The coolant bottle provides a quick visual method
for determining that the coolant level is adequate.
With the engine off and cold, the level of the engine coolant (antifreeze) in the bottle should be
between the ranges indicated on the bottle.
The radiator normally remains completely full, so
t
h
ere is no need to remove the radiator/coolant
pressure cap unless checking for engine coolant
freeze point or replacing coolant. Advise your
service attendant of this. As long as the engine
operating temperature is satisfactory, the coolant
bottle need only be checked once a month.
When additional engine coolant is needed to
m a
intain the proper level, only OAT coolant that
meets the requirements of FCA Material Standard
MS.90032 should be added to the coolant bottle.
Do not overfill.
Cooling System Notes
NOTE:
When the vehicle is stopped after a few miles/kilo -
meters of operation, you may observe vapor
c om
ing from the front of the engine compartment.
This is normally a result of moisture from rain,
snow, or high humidity accumulating on the
radiator and being vaporized when the thermostat
opens, allowing hot engine coolant (antifreeze) to
enter the radiator.
If an examination of your engine compartment
s h
ows no evidence of radiator or hose leaks, the
vehicle may be safely driven. The vapor will soon
dissipate.
Do not overfill the coolant expansion bottle.
Check the coolant freeze point in the radiator
and in the coolant expansion bottle. If engine
coolant needs to be added, the contents of the
coolant expansion bottle must also be protected
against freezing.
If frequent engine coolant additions are
required, the cooling system should be pressure
tested for leaks.
Maintain engine coolant concentration at a
minimum of 50% OAT coolant (conforming to
MS.90032) and distilled water for proper corro -
sion protection of your engine which contains
a l
uminum components.
Make sure that the coolant expansion bottle
overflow hoses are not kinked or obstructed.
Keep the front of the radiator clean. If your
vehicle is equipped with air conditioning, keep
the front of the condenser clean.
Do not change the thermostat for Summer or
Winter operation. If replacement is ever neces -
sary, install ONLY the correct type thermostat.
O t
her designs may result in unsatisfactory
engine cooling performance, poor gas mileage,
and increased emissions.
WARNING!
Do not open hot engine cooling system. Never
add engine coolant (antifreeze) when the
engine is overheated. Do not loosen or
remove the cap to cool an overheated engine.
Heat causes pressure to build up in the
cooling system. To prevent scalding or injury,
do not remove the pressure cap while the
system is hot or under pressure.
Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or
engine damage may result.
8
Page 214 of 268

212 SERVICING AND MAINTENANCE
(Continued)
BRAKE SYSTEM
In order to ensure brake system performance, all
brake system components should be inspected
periodically
Ú page 195.
Fluid Level Check — Brake Master Cylinder
Check the fluid level in the master cylinder
immediately if the brake system warning light
indicates system failure.
Check the fluid level in the master cylinder when
pe
rforming underhood services.
Clean the top of the master cylinder area before
re
moving the cap. Add fluid to bring the level up to
the top of the “FULL” mark on the side of the
master cylinder reservoir.
Overfilling of fluid is not recommended because it
ma
y cause leaking in the system.
Add enough fluid to bring the level up to the
re
quirements described on the brake fluid reservoir. With disc brakes, fluid level can be
expected to fall as the brake pads wear. However,
low fluid level may be caused by a leak and a
checkup may be needed.
Use only brake fluid that has been recommended
b
y
the manufacturer, and has been kept in a tightly
closed container to avoid contamination from
foreign matter or moisture
Ú page 250.
AUTOMATIC TRANSMISSION
Special Additives
The manufacturer strongly recommends against
using any special additives in the transmission.
Automatic Transmission Fluid (ATF) is an
engineered product and its performance may be
impaired by supplemental additives. Therefore, do
not add any fluid additives to the transmission.
Avoid using transmission sealers as they may
adversely affect seals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting
or riding on the brake pedal can result in
abnormally high brake temperatures, excessive
lining wear, and possible brake damage. You
would not have your full braking capacity in an
emergency.
WARNING!
Use only manufacturer's recommended brake
fluid Ú page 250. Using the wrong type of
brake fluid can severely damage your brake
s y
stem and/or impair its performance. The
proper type of brake fluid for your vehicle is
also identified on the original factory installed
hydraulic master cylinder reservoir.
To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep
the master cylinder reservoir cap secured at
all times. Brake fluid in a open container
absorbs moisture from the air resulting in a
lower boiling point. This may cause it to boil
unexpectedly during hard or prolonged
braking, resulting in sudden brake failure. This
could result in a collision.
Overfilling the brake fluid reservoir can result
in spilling brake fluid on hot engine parts,
causing the brake fluid to catch fire. Brake
fluid can also damage painted and vinyl
surfaces, care should be taken to avoid its
contact with these surfaces.
Do not allow petroleum based fluid to contam -
inate the brake fluid. Brake seal components
c ou
ld be damaged, causing partial or
complete brake failure. This could result in a
collision.
WARNING!
Page 215 of 268

SERVICING AND MAINTENANCE 213
Fluid Level Check
The fluid level is preset at the factory and does not
require adjustment under normal operating
conditions. Routine fluid level checks are not
required; therefore the transmission has no
dipstick. An authorized dealer can check your
transmission fluid level using special service tools.
If you notice fluid leakage or transmission
malfunction, visit an authorized dealer
immediately to have the transmission fluid level
checked. Operating the vehicle with an improper
fluid level can cause severe transmission damage.
Fluid And Filter Changes
Under normal operating conditions, the fluid
installed at the factory will provide satisfactory
lubrication for the life of the vehicle.
Routine fluid and filter changes are not required.
How e
ver, change the fluid and filter if the fluid
becomes contaminated (with water, etc.), or if the
transmission is disassembled for any reason.
Selection Of Lubricant
It is important to use the proper transmission fluid
to ensure optimum transmission performance and
life. Use only the manufacturer's specified
transmission fluid
Ú page 250. It is important to
maintain the transmission fluid at the correct level
u s
ing the recommended fluid.
NOTE:
No chemical flushes should be used in any trans -
mission; only the approved lubricant should be
u s
ed.
ALL WHEEL DRIVE (AWD) —
I
F EQUIPPED
The All Wheel Drive system consists of a transfer
case and front differential. The exterior surface of
these components should be inspected for
evidence of fluid leaks. Confirmed leaks should be
repaired as soon as possible.
The transfer case fluid fill/inspection plug is
l oc
ated in the middle of the rear housing. To
inspect the transfer case fluid level, remove the
fill/inspection plug. The fluid level should be even
with the bottom of the hole. Use this plug to add
fluid as required.
The front differential fill plug is located on the outer
cov
er near the half shaft attachment. To inspect
the differential fluid level, remove the fill plug. The
fluid level should be even with or slightly below the
bottom of the hole.
Fluid Changes
For the proper maintenance intervals Ú page 195.
REAR AXLE
For normal service, periodic fluid level checks are
not required. When the vehicle is serviced for other
reasons the exterior surfaces of the axle assembly
should be inspected. If gear oil leakage is
suspected inspect the fluid level
Ú page 250.
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage your
transmission components. Such damage is not
covered by the New Vehicle Limited Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An authorized
dealer has the proper tools to adjust the fluid
level accurately.CAUTION!
Using a transmission fluid other than the
manufacturer’s recommended fluid may cause
deterioration in transmission shift quality and/or
torque converter shudder
Ú page 250.
8
Page 216 of 268

214 SERVICING AND MAINTENANCE
FUSES
General Information
The fuses protect electrical systems against
excessive current.
When a device does not work, you must check the
fu
se element inside the blade fuse for a break/
melt.
Also, please be aware that when using power
ou t
lets for extended periods of time with the
engine off may result in vehicle battery discharge.
Blade Fuses
Underhood Fuses
The Front Power Distribution Center is located in
the engine compartment. This module contains
fuses and relays. Fuse cavity location and
descriptions are printed on the inside of the power
distribution center cover.
Front Power Distribution Center
Front Power Distribution Center
WARNING!
When replacing a blown fuse, always use an
appropriate replacement fuse with the same
amp rating as the original fuse. Never replace
a fuse with another fuse of higher amp rating.
Never replace a blown fuse with metal wires or
any other material. Do not place a fuse inside
a circuit breaker cavity or vice versa. Failure to
use proper fuses may result in serious
personal injury, fire and/or property damage.
Before replacing a fuse, make sure that the
ignition is off and that all the other services
are switched off and/or disengaged.
If the replaced fuse blows again, contact an
authorized dealer.
If a general protection fuse for safety systems
(air bag system, braking system), power unit
systems (engine system, transmission
system) or steering system blows, contact an
authorized dealer.1 — Fuse Element
2 — Blade Fuse with a good/ functional fuse
element
3 — Blade fuse with a bad/ not functional fuse
el
ement (blown fuse)
Page 217 of 268

SERVICING AND MAINTENANCE 215
CAUTION!
When installing the power distribution center cover, it is important to ensure the cover is properly positioned and fully latched. Failure to do so may allow
water to get into the power distribution center and possibly result in an electrical system failure.
When replacing a blown fuse, it is important to use only a fuse having the correct amperage rating. The use of a fuse with a rating other than indicated may
result in a dangerous electrical system overload. If a properly rated fuse continues to blow, it indicates a problem in the circuit that must be corrected.
Cavity Cartridge Fuse Mini-Fuse Description
* If Equipped
F01 ––Spare
F02 40 Amp Green –Radiator Fan #1 – (Non 6.2L Supercharged)
F03 50 Amp Red –Electric Power Steering #1 *
F04 30 Amp Pink –Starter
F05 40 Amp Green –Anti Lock Brake
F06 30 Amp Pink –Anti Lock Brake
F07 20 Amp Blue –Police Ignition Run / ACC #1
F09 –20 Amp YellowAll-Wheel Drive Module *
F10 –10 Amp RedIntrusion MOD (300) * / Under Hood Lamp – Police
F11 –20 Amp YellowHorns
F12 –10 Amp RedAir Conditioning Clutch
F13 ––Spare
F14 ––Spare
F15 –20 Amp YellowLeft HID Headlamp *
8
Page 218 of 268

216 SERVICING AND MAINTENANCE
F16 –20 Amp YellowRight HID Headlamp *
F18 50 Amp Red –Radiator Fan – (Non 6.2L Supercharged)
F19 50 Amp Red –Electric Power Steering #2 *
F20 30 Amp Pink –Wiper Motor
F21 30 Amp Pink
20 Amp Blue – Police –Headlamp Washers *
Police Bat Feed #2
F23 20 Amp Blue –Police Bat Feed # 1
F28 ––Spare
F29 –15 Amp BlueAuto Trans (Challenger / Charger Police)
F30 ––Spare
F31 –25 Amp ClearEngine Module
F32 ––Spare
F33 ––Spare
F34 –25 Amp ClearASD Feed #1
F35 –20 Amp YellowASD Feed #2
F36 –10 Amp RedAnti-Lock Brake Module / Steering Column Lock Module
(
3
00 *)
F37 –10 Amp RedEngine Controller
F38 –10 Amp RedAirbag Module
F39 –10 Amp RedA/C Clutch / EPS */ Vacuum Pump *
F48 –10 Amp RedAWD Module / Front Axle Disconnect *
Cavity Cartridge Fuse Mini-Fuse Description
* If Equipped
Page 219 of 268

SERVICING AND MAINTENANCE 217
Rear Interior Fuses
There is also a power distribution center located in
the trunk under the spare tire access panel. This
center contains fuses and relays. Fuse cavity
location and descriptions are printed on the inside
of the power distribution center cover.
Rear Power Distribution Center
F49
––Spare
F50 ––Spare
F51 –20 Amp YellowVacuum Pump *
F52 –5 Amp TanAdaptive Cruise Control *
F53 ––Spare
Cavity Cartridge Fuse Mini-Fuse Description
* If Equipped
CAUTION!
When installing the power distribution center
cover, it is important to ensure the cover is
properly positioned and fully latched. Failure
to do so may allow water to get into the power
distribution center and possibly result in an
electrical system failure.
When replacing a blown fuse, it is important to
use only a fuse having the correct amperage
rating. The use of a fuse with a rating other
than indicated may result in a dangerous elec -
trical system overload. If a properly rated fuse
c on
tinues to blow, it indicates a problem in the
circuit that must be corrected.
8
Page 220 of 268

218 SERVICING AND MAINTENANCE
Cavity Cartridge Fuse Mini-Fuse Description
* If Equipped
F02 60 Amp Yellow –Front PDC Feed #1
F03 ––Spare
F04 60 Amp Yellow –Front PDC Feed #2
F05 30 Amp Pink
20 Amp Blue – Police –
Sunroof/Dome Lamp – Police
F06 40 Amp Green –Exterior Lighting #1
F07 40 Amp Green –Exterior Lighting #2
F08 30 Amp Pink –Interior Lighting
F09 40 Amp Green –Power Locks
F10 30 Amp Pink –Driver Door Control Module
F11 30 Amp Pink –Passenger Door Control Module
F12 –20 Amp YellowCigar Lighter/IP APO/RR USB (Selectable Fuse) *
F15 40 Amp Green –HVAC Blower
F16 20 Amp Blue –Left Spot Lamp – Police
F17 20 Amp Blue –Right Spot Lamp – Police
F18 30 Amp Pink –VISM Mod (Police)
F19 ––Spare
F20 ––Spare
F21 30 Amp Pink –Fuel Pump (Non 6.2L SRT)
F22 –5 Amp TanCyber Gateway Module