brake CHRYSLER ASPEN 2008 2.G Service Manual

NOTE:The NV 244 Generation II transfer case must be
shifted into NEUTRAL for recreational towing. The NEU-
TRAL selection button is located on the lower left-hand
corner of the 4WD Control Switch. Shifts into and out of
transfer case NEUTRAL can take place with the selector
switch in any mode position.
Shifting into NEUTRAL
Use the following procedure to prepare your vehicle for
recreational towing.
CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in NEUTRAL before recre-
ational towing to prevent damage to internal parts.
1. Bring vehicle to a complete stop.
2. Shut engine OFF.3. Turn the ignition key to the ON position without
starting the engine.
4. Depress brake pedal.
5. Shift automatic transmission to NEUTRAL.
6. Using the point of a ballpoint pen or similar object,
depress the recessed transfer case NEUTRAL button for
four seconds.
7. After shift is completed and the NEUTRAL light
comes on, release the NEUTRAL button.
8. Start the engine.
9. Shift the automatic transmission into REVERSE.
10. Release brake pedal for five seconds and ensure that
there is no vehicle movement.
11. Repeat steps 9 and 10 with the transmission in
DRIVE.
STARTING AND OPERATING 361
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12. Turn ignition key to the unlocked OFF position.
13. Shift the automatic transmission into PARK.
14. Attach vehicle to tow vehicle with tow bar.
NOTE:Items 1 through 5 are requirements that must be
met prior to depressing the NEUTRAL selection button,
and must continue to be met until the four seconds
elapses and the shift has been completed.
If any of these requirements (with the exception of Step 3
- Key ON) are not met prior to depressing the NEUTRAL
button or are no longer met during the four second timer,
then the NEUTRAL indicator light will flash continu-
ously until all requirements are met or until the NEU-
TRAL button is released.
NOTE:The ignition key must be ON for a shift to take
place and for the position indicator lights to be operable.
If the key is not ON, the shift will not take place and no
position indicator lights will be on or flashing.CAUTION!
Damage to the transmission may occur if the trans-
mission is shifted into PARK with the transfer case in
NEUTRAL and the engine RUNNING. With the
transfer case in NEUTRAL, ensure that the engine is
OFF prior to shifting the transmission into PARK.
Shifting Out of NEUTRAL
Use the following procedure to prepare your vehicle for
normal usage.
1. Bring vehicle to a complete stop.
2. Shut engine OFF.
3. Turn the ignition key to the ON position without
starting the engine.
4. Depress brake pedal.
362 STARTING AND OPERATING

Preparations
Park the vehicle on a firm level surface, avoiding ice or
slippery areas. Set the parking brake and place the shift
lever in PARK (automatic transmission). On 4-wheel
drive vehicles, shift the transfer case to the ª4Lº position.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
²Turn on the hazard warning flasher.
²Block both the front and rear
of the wheel diagonally oppo-
site the jacking position. For
example, if the right front
wheel is being changed, block
the left rear wheel.
²Passengers should not remain in the vehicle when the
vehicle is being jacked.
Instructions
Jack Warning Label
WHAT TO DO IN EMERGENCIES 371
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WARNING!
Carefully follow these tire changing warnings to help
prevent personal injury or damage to your vehicle:
²Always park on a firm, level surface as far from the
edge of the roadway as possible before raising the
vehicle.
²Block the wheel diagonally opposite the wheel to
be raised.
²Apply the parking brake firmly before jacking.
²Never start the engine with the vehicle on a jack.
²Do not let anyone sit in the vehicle when it is on a
jack.
²Do not get under the vehicle when it is on a jack.
²Only use the jack in the positions indicated.
²If working on or near a roadway, be extremely
careful of motor traffic.
²To assure that spare tires, flat or inflated, are
securely stowed, spares must be stowed with the
valve stem facing the ground.
To Stow The Flat Or Spare
Turn the wheel so that the valve stem is down. Slide the
wheel retainer through the center of the wheel and
position it properly across the wheel opening.
For convenience in checking the spare tire inflation, stow
with the valve stem toward the rear of the vehicle.
Rotate the winch mechanism until the wheel is drawn
into place against the underside of the vehicle. Continue
to rotate until you feel the winch mechanism slip or click
two times. It cannot be overtightened. Push against the
tire several times to be sure it is firmly in place.
WHAT TO DO IN EMERGENCIES 375
6

JUMP±STARTING PROCEDURES
WARNING!
²Battery fluid is a corrosive acid solution; do not
allow battery fluid to contact eyes, skin or cloth-
ing. Don't lean over battery when attaching
clamps or allow the clamps to touch each other. If
acid splashes in eyes or on skin, flush the contami-
nated area immediately with large quantities of
water.
²A battery generates hydrogen gas which is flam-
mable and explosive. Keep flame or spark away
from the vent holes. Do not use a booster battery
or any other booster source with an output that
exceeds 12 volts.Check the Battery Test Indicator (if equipped). If a light or
bright colored dot is visible in the indicator (if equipped),
DO NOT jump-start the battery.
If the indicator (if equipped) is dark or shows a green dot,
proceed as follows:
1. Wear eye protection and remove all metal jewelry such
as watch bands or bracelets which might make an
unintended electrical contact.
2. Park the booster vehicle within cable reach but with-
out letting the vehicles touch. Set the parking brake, place
the automatic transmission in PARK and turn the ignition
OFF on both vehicles.
3. Turn OFF heater, radio and all unnecessary electrical
loads.
376 WHAT TO DO IN EMERGENCIES

NAir Conditioner Maintenance.............398
NFront Suspension Ball Joints..............399
NDrive Shaft Constant Velocity Joints........400
NBody Lubrication.....................400
NWindshield Wiper Blades................400
NWindshield And Rear Window Washers.....401
NExhaust System......................401
NCooling System.......................402
NEmission Related Components............407
NBrake System........................408
NAutomatic Transmission................410
NTransfer Case........................413
NAxles..............................413NAppearance Care And Protection From
Corrosion...........................414
mFuse Block............................419
NFuses (Interior).......................420
NFuses (Power Distribution Center).........423
NFuses (Integrated Power Module)..........426
mVehicle Storage........................428
mReplacement Light Bulbs.................429
mBulb Replacement......................429
NHeadlights/Parking/Turn Signal..........429
NTail Lights, Turn Signals And Backup Lights Ð
Replacement.........................431
NLicense Lights........................433
NCenter High-Mounted Stoplight...........434
382 MAINTAINING YOUR VEHICLE

Ensure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose clamps and couplings to make sure they
are secure and no leaks are present.
NOTE:Fluids such as oil, power steering fluid, and
brake fluid are used during assembly plant operations to
ease the assembly of hoses to couplings. Therefore, oil
wetness at the hose-coupling area is not necessarily an
indication of leakage. Actual dripping of hot fluid when
systems are under pressure (during vehicle operation),
should be noted before hose is replaced based on leakage.
You are urged to use only the manufacturer's specified
hoses and clamps, or their equivalent in material and
specification, in any fuel system servicing. It is manda-
tory to replace all clamps that have been loosened or
removed during service. Care should be taken in install-
ing new clamps to ensure they are properly torqued.Positive Crankcase Ventilation (PCV) Valve
Proper operation of the crankcase ventilation system
requires that the PCV valve be free of sticking or plug-
ging because of deposits. Deposits can accumulate in the
PCV valve and passage with increasing mileage. Have
the PCV valve, hoses, and passages checked for proper
operation at the intervals specified. If the valve is
plugged or sticking, replace with a new valve ±Do not
attempt to clean the PCV valve!Check ventilating hose
for indication of damage or plugging with deposits.
Replace if necessary.
Brake System
Power Disc Brakes (Front and Rear)
Disc brakes do not require adjustment; however, several
hard stops during the break-in period are recommended
to seat the linings and wear off any foreign material.
408 MAINTAINING YOUR VEHICLE

Brake Master Cylinders
The fluid level in the master cylinders should be checked
whenever the vehicle is serviced, or immediately if the
brake system warning light is on. If necessary, add fluid
to bring level to the full mark on the side of the reservoir
of the brake master cylinder. Be sure to clean the top of
the master cylinder area before removing the cap. With
disc brakes, fluid level can be expected to fall as the brake
pads wear. Brake fluid level should be checked when
pads are replaced. If the brake fluid level is abnormally
low, check system for leaks.
For correct fluid type, refer to ºBrake Master Cylinderº
under ªFluids, Lubricants and Genuine Partsº in this
section.WARNING!
Use of brake fluid that may have a lower initial
boiling point, or is unidentified as to specifications
may result in sudden brake failure during hard
prolonged braking. You could have an accident.
WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching on fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
MAINTAINING YOUR VEHICLE 409
7

CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any sign of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Automatic Transmission
Fluid Level Check
NOTE:If equipped with a dipstick, use the following
procedure. If your vehicle has a capped dipstick, it is
sealed and should not be tampered with. Your authorized
dealer has the proper tools to ensure that the fluid level
is set properly.
Check the fluid level while the transmission is at normal
operating temperature 180ÉF (82ÉC). This occurs after at
410 MAINTAINING YOUR VEHICLE

least 15 miles (24 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.
To check the automatic transmission fluid level properly,
the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
3. Fully apply the parking brake and press the brake
pedal.
4. Place the shift lever momentarily in each gear position
ending with the lever in PARK.
5. Remove the dipstick, wipe it clean and reinsert it until
seated.6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the ªHOTº
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that solid coating of oil is seen on
both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube.Do not overfill.After
adding any quantity of oil through the oil fill tube, wait
a minimum of two minutes for the oil to fully drain into
the transmission before rechecking the fluid level.
NOTE:If it is necessary to check the transmissionbelow
the operating temperature, the fluid level should be
between the two ªCOLDº (lower) holes on the dipstick
with the fluid at approximately 70ÉF (21ÉC) (room tem-
perature). If the fluid level is correctly established at
room temperature, it should be between the ªHOTº
(upper) reference holes when the transmission reaches
180ÉF ( 82ÉC). Remember it is best to check the level at the
normal operating temperature.
MAINTAINING YOUR VEHICLE 411
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