brake fluid CHRYSLER ASPEN 2009 2.G User Guide

²Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory coolant performance, poor gas
mileage, and increased emissions.
Brake System
Brake Master Cylinder
The fluid level in the master cylinder should be checked
whenever the vehicle is serviced, or immediately if the
brake system warning light is on. If necessary, add fluid
to bring level to the full mark on the side of the reservoir
of the brake master cylinder. Be sure to clean the top of
the master cylinder area before removing the cap. With
disc brakes, fluid level can be expected to fall as the brake
pads wear. Brake fluid level should be checked when
pads are replaced. If the brake fluid level is abnormally
low, check system for leaks.For correct fluid type, refer to ºBrake Master Cylinderº
under ªFluids, Lubricants and Genuine Partsº in this
section.
WARNING!
²Use of brake fluid that may have a lower initial
boiling point, or is unidentified as to specifica-
tions may result in sudden brake failure during
hard prolonged braking. You could have an acci-
dent.
²Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching on fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
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CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
Automatic Transmission
Fluid Level Check
NOTE:If equipped with a dipstick, use the following
procedure. If your vehicle has a capped dipstick, it is
sealed and should not be tampered with. Your authorized
dealer has the proper tools to ensure that the fluid level
is set properly.
Check the fluid level while the transmission is at normal
operating temperature 180ÉF (82ÉC). This occurs after at
least 15 miles (24 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.To check the automatic transmission fluid level properly,
the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
3. Fully apply the parking brake and press the brake
pedal.
4. Place the shift lever momentarily in each gear position
ending with the lever in PARK.
5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the ªHOTº
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that solid coating of oil is seen on
both sides of the dipstick. If the fluid is low, add as
406 MAINTAINING YOUR VEHICLE

required into the dipstick tube.Do not overfill.After
adding any quantity of oil through the oil fill tube, wait
a minimum of two minutes for the oil to fully drain into
the transmission before rechecking the fluid level.
NOTE:If it is necessary to check the transmissionbelow
the operating temperature, the fluid level should be
between the two ªCOLDº (lower) holes on the dipstick
with the fluid at approximately 70ÉF (21ÉC) (room tem-
perature). If the fluid level is correctly established at
room temperature, it should be between the ªHOTº
(upper) reference holes when the transmission reaches
180ÉF ( 82ÉC). Remember it is best to check the level at the
normal operating temperature.CAUTION!
Be aware that if the fluid temperature is below 50ÉF
(10ÉC) it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading.
7. Check for leaks. Release parking brake.
To prevent dirt and water from entering the transmission
after checking or replenishing fluid, make certain that the
dipstick cap is properly reseated. It is normal for the
dipstick cap to spring back slightly from its fully seated
position, as long as its seal remains engaged in the
dipstick tube.
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Chassis
Component Fluid, Lubricant, or Genuine Part
Automatic Transmission MOPARtATF+4, Automatic Transmission Fluid.
Transfer Case MOPARtATF+4, Automatic Transmission Fluid.
Front Axle SAE 75W-90 Multipurpose Type, GL-5 Gear Lubricant or equivalent.
Rear Axle SAE 75W-140 Synthetic Gear Lubricant or equivalent.
Brake Master Cylinder MOPARtDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MOPARtATF+4, Automatic Transmission Fluid.
MAINTAINING YOUR VEHICLE 433
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²Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transmission and
add as needed.
²Check all lights and other electrical items for correct
operation.
At Each Oil Change
²Change the engine oil filter.
²Inspect the brake hoses and lines.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
Required Maintenance Intervals
NOTE:** Vehicles built with the 4.7L engine are
equipped with 16 spark plugs; one set is located on the
top of the engine under the coils and the second set is
located on the side of the engine.
The spark plugs located under the coils are a standard
plug and must be changed every 30,000 miles (50 000
km).
The spark plugs located on the side of the engine are a
premium plug and must be changed every 102,000 miles
(170 000 km).
438 MAINTENANCE SCHEDULES
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18,000 Miles (30,000 km) or
18 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oInspect the front and rear axle fluid;
change if using your vehicle for police,
taxi, fleet, off-road or frequent trailer
towing.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
24,000 Miles (40,000 km) or
24 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oIf using your vehicle for any of the
following: Dusty or off-road conditions.
Inspect the engine air cleaner filter;
replace if necessary.
oInspect the brake linings; replace if
necessary.
oInspect the CV joints.
oInspect exhaust system.
oInspect the front suspension, tie rod ends
and boot seals; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
30,000 Miles (50,000 km) or
30 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oReplace the engine air cleaner filter.
oReplace the top row of spark plugs on
4.7L engines. **
oReplace the spark plugs on 5.7L
engines.
oInspect the transfer case fluid.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
440 MAINTENANCE SCHEDULES
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36,000 Miles (60,000 km) or
36 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oIf using your vehicle for any of the
following: Dusty or off-road conditions.
Inspect the engine air cleaner filter;
replace if necessary.
oInspect the brake linings; replace if
necessary.
oInspect the front and rear axle fluid;
change if using your vehicle for police,
taxi, fleet, off-road or frequent trailer
towing.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
42,000 Miles (70,000 km) or
42 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
48,000 Miles (80,000 km) or
48 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oIf using your vehicle for any of the
following: Dusty or off-road conditions.
Inspect the engine air cleaner filter;
replace if necessary.
oInspect the brake linings; replace if
necessary.
oInspect the CV joints.
oInspect exhaust system.
oInspect the front suspension, tie rod ends
and boot seals; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
MAINTENANCE SCHEDULES 441
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54,000 Miles (90,000 km) or
54 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oInspect the front and rear axle fluid;
change if using your vehicle for police,
taxi, fleet, off-road or frequent trailer
towing.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
60,000 Miles (100,000 km) or 60 Months Maintenance Service
Schedule
oChange the engine oil and engine oil filter.
oRotate tires.
oReplace the engine air cleaner filter.
oReplace the top row of spark plugs on 4.7L engines. **
oReplace the spark plugs on 5.7L engines.
oInspect the brake linings; replace if necessary.
oChange the automatic transmission fluid and filter if using your vehicle for any of the
following: police, taxi, fleet or frequent trailer towing.
oInspect the transfer case fluid.
oChange the transfer case fluid if using your vehicle for any of the following: police, taxi,
fleet, off-road or frequent trailer towing.
oFlush and replace the engine coolant at 60 months if not done at 102,000 miles (170 000
km).
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
442 MAINTENANCE SCHEDULES
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66,000 Miles (110,000 km) or
66 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
72,000 Miles (120,000 km) or 72 Months Maintenance Service
Schedule
oChange the engine oil and engine oil filter.
oRotate tires.
oIf using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
oInspect the brake linings; replace if necessary.
oInspect the CV joints.
oInspect the front and rear axle fluid; change if using your vehicle for police, taxi, fleet,
off-road or frequent trailer towing.
oInspect exhaust system.
oInspect the front suspension, tie rod ends and boot seals; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
MAINTENANCE SCHEDULES 443
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90,000 Miles (150,000 km) or 90 Months Maintenance Service
Schedule
oChange the engine oil and engine oil filter.
oRotate tires.
oReplace the engine air cleaner filter.
oInspect and replace PCV valve if necessary. ²
oReplace the top row of spark plugs on 4.7L engines. **
oReplace the spark plugs on 5.7L engines.
oInspect the transfer case fluid.
oInspect the front and rear axle fluid; change if using your vehicle for police, taxi, fleet,
off-road or frequent trailer towing.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
96,000 Miles (160,000 km) or
96 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oIf using your vehicle for any of the
following: Dusty or off-road conditions.
Inspect the engine air cleaner filter;
replace if necessary.
oInspect the brake linings; replace if
necessary.
oInspect the CV joints.
oInspect exhaust system.
oInspect the front suspension, tie rod ends
and boot seals; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
MAINTENANCE SCHEDULES 445
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