air condition CHRYSLER CARAVAN 2000 Workshop Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2000, Model line: CARAVAN, Model: CHRYSLER CARAVAN 2000Pages: 436, PDF Size: 3.4 MB
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TEST TC-53AREPAIRING - GLOW RELAY #1 CONTROLLER SHORT CIRCUIT
Perform TEST DTC Before Proceeding
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
START TEST WITH THE DRB, IS THE GLOW PLUG NO CONTINUE
TC-53A. ACTUATE GLOW PLUG #1 RELAY CLICKING? TEST-53A ON THE
#1 RELAY. NEXT PAGE.
YES
THE CONDITION TO SET USING THE SCHEMATIC
THE TROUBLE CODE IS AS A GUIDE, INSPECT WERE ANY PROBLEMS YES REPAIR AS
NOT PRESENT. THE WIRING AND FOUND? NECESSARY.*
CONNECTORS.
FIG.1 FIG.2
NO
WIGGLE THE WIRING NOTE: THE DRB MUST REPAIR AS
HARNESS FROM THE STILL BE ACTUATING DID THE WIGGLING YES NECESSARY WHERE
GLOW #1 RELAY TO THE GLOW PLUG #1 INTERRUPT THE WIGGLING CAUSED
THE ENGINE CONTROL RELAY. CLICKING? CLICKING TO BE
MODULE.INTERRUPTED.*
NO
REFER TO GENERAL
INFORMATION 3.3.2 YES
FOR ADDITIONAL TEST COMPLETED.*
INFORMATION ON
INTERMITTENT CODES.
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TEST TC-54AREPAIRING - GLOW RELAY #2 CONTROLLER SHORT CIRCUIT
Perform TEST DTC Before Proceeding
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
START TEST WITH THE DRB, IS THE GLOW PLUG NO CONTINUE
TC-54A. ACTUATE GLOW PLUG #2 RELAY CLICKING? TEST-54A ON THE
#2 RELAY. NEXT PAGE.
YES
THE CONDITION TO SET USING THE SCHEMATIC
THE TROUBLE CODE IS AS A GUIDE, INSPECT WERE ANY PROBLEMS YES REPAIR AS
NOT PRESENT. THE WIRING AND FOUND? NECESSARY.*
CONNECTORS.
FIG.1 FIG.2
NO
WIGGLE THE WIRING NOTE: THE DRB MUST REPAIR AS
HARNESS FROM THE STILL BE ACTUATING DID THE WIGGLING YES NECESSARY WHERE
GLOW #2 RELAY TO THE GLOW PLUG #2 INTERRUPT THE WIGGLING CAUSED
THE ENGINE CONTROL RELAY. CLICKING? CLICKING TO BE
MODULE.INTERRUPTED.*
NO
REFER TO GENERAL
INFORMATION 3.3.2 YES
FOR ADDITIONAL TEST COMPLETED.*
INFORMATION ON
INTERMITTENT CODES.
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Page 207 of 436

TEST TC-56AREPAIRING - INDUCTIVE AUXILIARY SPEED SENSOR DYNAMIC PLAUSIBILITY
Perform TEST DTC Before Proceeding
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
START TEST USING THE DRB,
TC-56A. ERASE CODES.
START THE ENGINE.
VARY THE ENGINE MONITOR THE DRB DOES THE DRB YES CONTINUE TEST
SPEED FROM IDLE TO DISPLAY. DISPLAY THIS CODE? TC-56A ON THE
3500 RPM SEVERALNEXT PAGE.
TIMES.
NO
AT THIS TIME, THE USING THE
CONDITION REQUIRED SCHEMATIC AS A WERE ANY PROBLEMS YES REPAIR AS
TO SET THE CODE IS GUIDE, INSPECT THE FOUND? NECESSARY.*
NOT PRESENT. WIRING AND
FIG.1 CONNECTORS. FIG.2
NO
REFER TO GENERAL
INFORMATION 3.3.2 YES
FOR ADDITIONAL TEST COMPLETE.*
INFORMATION ON
INTERMITTENT CODES.
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TEST TC-57AREPAIRING - INDUCTIVE AUXILIARY SPEED SENSOR OVERSPEED RECOGNITION
Perform TEST DTC Before Proceeding
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
START TEST USING THE DRB,
TC-57A. ERASE CODES.
START THE ENGINE.
VARY THE ENGINE MONITOR THE DRB DOES THE DRB YES CONTINUE TEST
SPEED FROM IDLE TO DISPLAY. DISPLAY THIS CODE? TC-57A ON THE
3500 RPM SEVERALNEXT PAGE.
TIMES.
NO
AT THIS TIME, THE USING THE SCHEMATIC
CONDITION REQUIRED AS A GUIDE, INSPECT WERE ANY PROBLEMS YES REPAIR AS
TO SET THE CODE IS THE WIRING AND FOUND? NECESSARY.*
NOT PRESENT. CONNECTORS.
FIG.1 FIG.2
NO
REFER TO GENERAL
INFORMATION 3.3.2 YES
FOR ADDITIONAL TEST COMPLETE.*
INFORMATION ON
INTERMITTENT CODES.
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Page 215 of 436

TEST TC-58AREPAIRING - INDUCTIVE AUXILIARY SPEED SENSOR PLAUSIBILITY
Perform TEST DTC Before Proceeding
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
START TEST USING THE DRB,
TC-58A. ERASE CODES.
START THE ENGINE.
VARY THE ENGINE MONITOR THE DRB DOES THE DRB YES CONTINUE TEST
SPEED FROM IDLE TO DISPLAY. DISPLAY THIS CODE? TC-58A ON THE
3500 RPM SEVERALNEXT PAGE.
TIMES.
NO
AT THIS TIME, THE USING THE SCHEMATIC
CONDITION REQUIRED AS A GUIDE, INSPECT WERE ANY PROBLEMS YES REPAIR AS
TO SET THE CODE IS THE WIRING AND FOUND? NECESSARY.*
NOT PRESENT. CONNECTORS.
FIG.1 FIG.2
NO
REFER TO GENERAL
INFORMATION 3.3.2 YES
FOR ADDITIONAL TEST COMPLETE.*
INFORMATION ON
INTERMITTENT CODES.
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TEST TC-59AREPAIRING - INDUCTIVE AUXILIARY SPEED SENSOR STATIC PLAUSIBILITY
Perform TEST DTC Before Proceeding
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
START TEST USING THE DRB,
TC-59A. ERASE CODES.
START THE ENGINE.
VARY THE ENGINE MONITOR THE DRB DOES THE DRB YES CONTINUE TEST
SPEED FROM IDLE TO DISPLAY. DISPLAY THIS CODE? TC-59A ON THE
3500 RPM SEVERALNEXT PAGE.
TIMES.
NO
AT THIS TIME, THE USING THE SCHEMATIC
CONDITION REQUIRED AS A GUIDE, INSPECT WERE ANY PROBLEMS YES REPAIR AS
TO SET THE CODE IS THE WIRING AND FOUND? NECESSARY.*
NOT PRESENT. CONNECTORS.
FIG.1 FIG.2
NO
REFER TO GENERAL
INFORMATION 3.3.2 YES
FOR ADDITIONAL TEST COMPLETE.*
INFORMATION ON
INTERMITTENT CODES.
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TEST TC-62AREPAIRING - INTAKE AIR TEMPERATURE SENSOR SIGNAL HIGH EXCEEDED
Perform TEST DTC Before Proceeding
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
DOES THE DRB
START TEST USING THE DRB, DISPLAY "INTAKE YES CONTINUE TEST
TC-62A. ERASE CODES. AIR TEMPERATURE TC-62A ON THE
SENSOR HIGH NEXT PAGE.
EXCEEDED"?
NO
USE THE SCHEMATIC AS DOES THE DRB REPAIR THE HARNESS
A GUIDE AND WIGGLE MONITOR THE DRB DISPLAY "INTAKE YES OR CONNECTOR THAT
THE INTAKE AIR DISPLAY. AIR TEMPERATURE CAUSED THE CODE TO
TEMPERATURE SENSOR SENSOR HIGH SET.*
CONNECTOR & HARNESS. EXCEEDED"?
NO
AT THIS TIME, THE USING THE
CONDITION REQUIRED SCHEMATIC AS A WERE ANY PROBLEMS YES REPAIR AS
TO SET THE CODE IS GUIDE, INSPECT THE FOUND? NECESSARY.*
NOT PRESENT. WIRING AND
FIG.2 CONNECTORS.
NO
REFER TO GENERAL
INFORMATION 3.3.2 YES
FOR ADDITIONAL TEST COMPLETE.*
INFORMATION ON
INTERMITTENT CODES.
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TEST TC-63AREPAIRING - INTAKE AIR TEMPERATURE SENSOR SIGNAL LOW EXCEEDED
Perform TEST DTC Before Proceeding
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
DOES THE DRB
START TEST WITH THE DRB, DISPLAY "INTAKE YES CONTINUE TEST
TC-63A. ERASE CODES. AIR TEMPERATURE TC-63A ON THE
SENSOR LOW NEXT PAGE.
EXCEEDED"?
NO
USING THE SCHEMATIC, DOES THE DRB REPAIR THE HARNESS
WIGGLE THE INTAKE MONITOR THE DRB DISPLAY "INTAKE YES OR CONNECTOR THAT
AIR TEMP SENSOR DISPLAY. AIR TEMPERATURE CAUSED THE CODE TO
CONNECTOR & HARNESS. SENSOR LOW SET.*
FIG.1 EXCEEDED"?
NO
AT THIS TIME, THE USING THE
CONDITION REQUIRED SCHEMATIC AS A WERE ANY PROBLEMS YES REPAIR AS
TO SET THE CODE IS GUIDE, INSPECT THE FOUND? NECESSARY.*
NOT PRESENT. WIRING AND
FIG.2 CONNECTORS.
NO
REFER TO GENERAL
INFORMATION 3.3.2 YES
FOR ADDITIONAL TEST COMPLETE.*
INFORMATION ON
INTERMITTENT CODES.
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Page 231 of 436

TEST TC-72AREPAIRING - NEEDLE MOVEMENT SENSOR SRC HIGH EXCEEDED
Perform TEST DTC Before Proceeding
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
WITH THE DRB ERASE TURN IGNITION ON AND
START TEST CODES. TURN READ CODES. DOES THE YES CONTINUE TEST
TC-72A. IGNITION OFF FOR DRB DISPLAY "NEEDLE TC-72A ON THE
10 SECONDS. MOVEMENT SENSOR SRC NEXT PAGE.
HIGH EXCEEDED"?
NO
USING THE SCHEMATIC DOES THE DRB REPAIR THE HARNESS
AS A GUIDE, WIGGLE MONITOR THE DRB DISPLAY "NEEDLE YES OR CONNECTOR THAT
THE SENSOR CONNECTOR DISPLAY. MOVEMENT SENSOR CAUSED THE CODE TO
& HARNESS. SRC HIGH SET.*
FIG.1 EXCEEDED"?
NO
AT THIS TIME, THE USING THE
CONDITION REQUIRED SCHEMATIC AS A WERE ANY PROBLEMS YES REPAIR AS
TO SET THE CODE IS GUIDE, INSPECT THE FOUND? NECESSARY.*
NOT PRESENT. WIRING AND
FIG.2 CONNECTORS.
NO
REFER TO GENERAL
INFORMATION 3.3.2 YES
FOR ADDITIONAL TEST COMPLETE.*
INFORMATION ON
INTERMITTENT CODES.
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TEST TC-73AREPAIRING - NEEDLE MOVEMENT SENSOR SRC LOW EXCEEDED
Perform TEST DTC Before Proceeding
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
WITH THE DRB, TURN IGNITION ON AND
START TEST ERASE CODES. TURN READ CODES. DOES THE YES CONTINUE TEST
TC-73A. IGNITION OFF FOR DRB DISPLAY " NEEDLE TC-73A ON THE
10 SECONDS. MOVEMENT SENSOR SRC NEXT PAGE.
LOW EXCEEDED"?
NO
USING THE SCHEMATIC, DOES THE DRB REPAIR THE HARNESS
WIGGLE THE NEEDLE MONITOR THE DRB DISPLAY "NEEDLE YES OR CONNECTOR THAT
MOVEMENT SENSOR DISPLAY. MOVEMENT SENSOR CAUSED THE CODE TO
CONNECTOR & HARNESS. SRC LOW EXCEEDED"? SET.*
FIG.1
NO
AT THIS TIME, THE USING THE
CONDITION REQUIRED SCHEMATIC AS A WERE ANY PROBLEMS YES REPAIR AS
TO SET THE CODE IS GUIDE, INSPECT THE FOUND? NECESSARY.*
NOT PRESENT. WIRING AND
FIG.2 CONNECTORS.
NO
REFER TO GENERAL
INFORMATION 3.3.2 YES
FOR ADDITIONAL TEST COMPLETE.*
INFORMATION ON
INTERMITTENT CODES.
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