glove box CHRYSLER CARAVAN 2002 Owner's Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2002, Model line: CARAVAN, Model: CHRYSLER CARAVAN 2002Pages: 2399, PDF Size: 57.96 MB
Page 902 of 2399
8W-45 BODY CONTROL MODULE
Component Page
A/C- Heater Control.............. 8W-45-16, 19
Auto Temp Control............... 8W-45-16, 19
Automatic Day/Night Mirror........... 8W-45-11
Body Control Module . . . 8W-45-2, 3, 4, 5, 6, 7, 8, 9,
10, 11, 12, 13, 15, 16, 17, 18, 19, 20
Center Dome Lamp................ 8W-45-9, 13
Clockspring........................ 8W-45-17
Controller Antilock Brake............. 8W-45-13
Diagnostic Junction Port.............. 8W-45-12
Driver Door Courtesy Lamp........... 8W-45-15
Driver Door Lock Switch........... 8W-45-12, 15
Driver Heated Seat Module............ 8W-45-11
Floor Console Lamp................. 8W-45-13
Front Cigar Lighter................. 8W-45-17
Front Control Module................. 8W-45-3
Front Reading Lamps/Switch........ 8W-45-8, 13
Fuel Pump Module.................. 8W-45-15
Fuse 14............................ 8W-45-3
Fuse 19............................ 8W-45-2
Fuse 20............................ 8W-45-2
Fuse 24............................ 8W-45-2
G301.......................... 8W-45-5, 6, 8
Glove Box Lamp.................... 8W-45-19
Halo Lamp........................ 8W-45-19
Headlamp Switch.............. 8W-45-11, 16, 20
Hood Ajar Switch................... 8W-45-12
Ignition Switch...................... 8W-45-3
Instrument Cluster............ 8W-45-16, 18, 19
Instrument Panel Switch
Bank.................. 8W-45-10, 11, 17, 19
Integrated Power Module..... 8W-45-2, 3, 5, 6, 13
Left B-Pillar Switch.................. 8W-45-9
Left Cylinder Lock Switch............. 8W-45-10
Left Front Door Lock Motor/Ajar
Switch......................... 8W-45-4, 7
Left Liftgate Flood Lamp............. 8W-45-12
Left Mid Reading Lamp............ 8W-45-9, 14
Left Power Mirror................... 8W-45-20
Left Rear Lamp Assembly............ 8W-45-5, 6
Left Rear Reading Lamp............ 8W-45-9, 14
Left Remote Radio Switch............. 8W-45-17
Left Repeater Lamp................. 8W-45-20
Left Sliding Door Control Module..... 8W-45-8, 10
Left Sliding Door Lock Motor........... 8W-45-7
Left Sliding Door Lock Motor/Ajar
Switch......................... 8W-45-7, 8Component Page
Left Stop/Turn Signal Relay............ 8W-45-5
Left Visor/Vanity Lamp............... 8W-45-13
License Lamp....................... 8W-45-8
Liftgate Ajar Switch................. 8W-45-12
Liftgate Cinch/Release Motor.......... 8W-45-12
Liftgate Cylinder Lock Switch.......... 8W-45-9
Memory Set Switch................... 8W-45-4
Message Center..................... 8W-45-18
Multi- Function Switch............... 8W-45-16
Name Brand Speaker Relay............ 8W-45-3
Overhead Console................. 8W-45-4, 11
Passenger Door Courtesy Lamp........ 8W-45-15
Passenger Door Lock Switch........ 8W-45-12, 15
Passenger Folding Mirror Relay........ 8W-45-20
Passenger Heated Seat Module......... 8W-45-11
Power Folding Mirror Switch.......... 8W-45-20
Power Liftgate Module................ 8W-45-8
Power Mirror Switch................. 8W-45-16
Radio............................. 8W-45-17
Rear Auto Temp Control Switch..... 8W-45-10, 19
Rear Blower Rear Control Switch....... 8W-45-10
Rear Dome Lamp.................... 8W-45-9
Rear Wiper Motor.................... 8W-45-8
Remote Keyless Entry Module....... 8W-45-4, 16
Right B-Pillar Switch................. 8W-45-9
Right Combination Relay.............. 8W-45-5
Right Cylinder Lock Switch........... 8W-45-10
Right Front Door Lock Motor/Ajar
Switch......................... 8W-45-7, 9
Right Liftgate Flood Lamp............ 8W-45-12
Right Mid Reading Lamp........... 8W-45-9, 14
Right Power Mirror.................. 8W-45-20
Right Rear Lamp Assembly........... 8W-45-5, 6
Right Rear Reading Lamp........... 8W-45-9, 14
Right Remote Radio Switch........... 8W-45-17
Right Repeater Lamp................ 8W-45-20
Right Sliding Door Control Module.... 8W-45-8, 10
Right Sliding Door Lock Motor.......... 8W-45-7
Right Sliding Door Lock Motor/Ajar
Switch......................... 8W-45-7, 8
Right Visor/Vanity Lamp.............. 8W-45-13
Thatcham Alarm Module............. 8W-45-10
Traction Control Switch.............. 8W-45-17
RS8W-45 BODY CONTROL MODULE8W-45-1
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Page 1034 of 2399
Component Page
Glove Box Lamp.................... 8W-80-63
Glow Plug Relay (Diesel).............. 8W-80-63
Halo Lamp........................ 8W-80-63
Headlamp Switch................... 8W-80-64
Headlamp Washer Pump Motor
(Built-Up-Export)................. 8W-80-64
High Note Horn.................... 8W-80-64
Hood Ajar Switch................... 8W-80-64
Idle Air Control Motor (2.4L).......... 8W-80-64
Idle Air Control Motor (3.3L/3.8L)....... 8W-80-65
Ignition Coil (2.4L).................. 8W-80-65
Ignition Coil (3.3L/3.8L).............. 8W-80-65
Ignition Switch..................... 8W-80-65
Inlet Air Temperature Sensor.......... 8W-80-65
Input Speed Sensor (EATX)........... 8W-80-66
Instrument Cluster.................. 8W-80-66
Instrument Panel Switch Bank......... 8W-80-66
Integrated Power Module C1.......... 8W-80-67
Integrated Power Module C2.......... 8W-80-67
Integrated Power Module C3 (Diesel).... 8W-80-68
Integrated Power Module C3 (Gas)...... 8W-80-68
Integrated Power Module C4.......... 8W-80-69
Integrated Power Module C5.......... 8W-80-69
Integrated Power Module C6.......... 8W-80-69
Integrated Power Module C7.......... 8W-80-70
Integrated Power Module C8.......... 8W-80-70
Integrated Power Module C9.......... 8W-80-71
Knock Sensor (2.4L)................. 8W-80-71
Knock Sensor (3.3L/3.8L) (Except
Built-Up-Export).................. 8W-80-71
Leak Detection Pump (Except
Built-Up-Export).................. 8W-80-71
Left B-Pillar Switch (Power
Sliding Door)..................... 8W-80-72
Left Cinch/Release Motor (Power
Sliding Door)..................... 8W-80-72
Left Combination Relay (Trailer Tow).... 8W-80-72
Left Cylinder Lock Switch............. 8W-80-72
Left Door Speaker................... 8W-80-72
Left Fog Lamp (Built-Up-Export)....... 8W-80-73
Left Fog Lamp (Except
Built-Up-Export).................. 8W-80-73
Left Front Door Ajar Switch (Base)...... 8W-80-73
Left Front Door Lock Motor/Ajar Switch
(Except Base).................... 8W-80-73
Left Front Park/Turn Signal Lamp
(Except Built-Up-Export)........... 8W-80-73
Left Front Wheel Speed Sensor......... 8W-80-74
Left Full Open Switch
(Power Sliding Door)............... 8W-80-74
Left Headlamp (Except Built-Up-Export) . 8W-80-74
Left Headlamp Leveling Motor
(Built-Up-Export)................. 8W-80-74
Left High Beam Lamp
(Built-Up-Export)................. 8W-80-74Component Page
Left Instrument Panel Speaker......... 8W-80-75
Left Liftgate Flood Lamp............. 8W-80-75
Left Low Beam Lamp (Built-Up-Export) . . 8W-80-75
Left Mid Reading Lamp
(Premium/Luxury)................. 8W-80-75
Left Park Lamp (Built-Up-Export)...... 8W-80-75
Left Power Mirror................... 8W-80-76
Left Rear Lamp Assembly............. 8W-80-76
Left Rear Pillar Speaker.............. 8W-80-76
Left Rear Reading Lamp (Luxury)...... 8W-80-76
Left Rear Speaker................... 8W-80-77
Left Rear Vent Motor................ 8W-80-77
Left Rear Wheel Speed Sensor......... 8W-80-77
Left Remote Radio Switch............. 8W-80-77
Left Repeater Lamp (Built-Up-Export) . . . 8W-80-77
Left Seat Airbag.................... 8W-80-78
Left Side Impact Airbag Control Module . . 8W-80-78
Left Sliding Door Control Module C1
(Power Sliding Door)............... 8W-80-78
Left Sliding Door Control Module C2
(Power Sliding Door)............... 8W-80-78
Left Sliding Door Latch Sensing Switch
(Power Sliding Door)............... 8W-80-79
Left Sliding Door Lock Motor
(Power Sliding Door)............... 8W-80-79
Left Sliding Door Lock Motor/Ajar Switch
(Manual Sliding Door).............. 8W-80-79
Left Sliding Door Motor
(Power Sliding Door)............... 8W-80-79
Left Speed Control Switch............ 8W-80-79
Left Stop/Turn Signal Relay (Trailer Tow) . 8W-80-80
Left Turn Signal Lamp (Built-Up-Export) . 8W-80-80
Left Visor/Vanity Lamp
(Premium/Luxury)................. 8W-80-80
License Lamp (Manual Release)........ 8W-80-80
License Lamp (Power Liftgate)......... 8W-80-80
License Lamp (Power Release)......... 8W-80-81
Lift Pump Motor (Diesel)............. 8W-80-81
Liftgate Ajar Switch (Manual Release) . . . 8W-80-81
Liftgate Ajar Switch (Power Release).... 8W-80-81
Liftgate Cinch/Release Motor
(Power Liftgate).................. 8W-80-81
Liftgate Cylinder Lock Switch.......... 8W-80-82
Liftgate Left Pinch Sensor
(Power Liftgate).................. 8W-80-82
Liftgate Right Pinch Sensor
(Power Liftgate).................. 8W-80-82
Low Note Horn..................... 8W-80-82
Manifold Absolute Pressure Sensor
(Gas)........................... 8W-80-82
Mass Air Flow Sensor (Diesel)......... 8W-80-83
Memory Seat/Mirror Module C1........ 8W-80-83
Memory Seat/Mirror Module C2........ 8W-80-84
Memory Seat/Mirror Module C3........ 8W-80-84
Memory Seat/Mirror Module C4........ 8W-80-84
RS8W-80 CONNECTOR PIN-OUTS8W-80-3
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Page 1044 of 2399
BODY CONTROL MODULE C4 - BLACK/GRAY 34 WAY
CAV CIRCUIT FUNCTION
1 E18 20OR/LB (POWER MIRRORS) PANEL LAMPS DRIVER (MIRROR SWITCH)
2 E12 20OR/GY PANEL LAMPS DRIVER (HVAC)
3 E19 20OR/BR PANEL LAMPS DRIVER (HEADLAMP SWITCH)
4 D9 20WT/GY RKE MODULE PROGRAM ENABLE
5 G150 20VT/BR INSTRUMENT CLUSTER WAKE UP SENSE
6- -
7 P162 20LG/DG (BUILT-UP-EXPORT) PASSENGER FOLDING MIRROR RELAY CONTROL
8 G69 20VT/WT (VTSS) VTSS INDICATOR DRIVER
9 L161 20WT/LG LEFT TURN INDICATOR DRIVER
10 F504 20GY/PK FUSED IGNITION SWITCH OUTPUT (RUN)
11 E14 20OR/TN PANEL LAMPS DRIVER (RADIO)
12 E13 20OR/YL PANEL LAMPS DRIVER (INSTRUMENT CLUSTER)
13 X920 20GY/OR RADIO CONTROL MUX RETURN
14 G900 20VT/OR IGNITION SWITCH SENSE RETURN
15 - -
16 - -
17 L160 20WT/TN RIGHT TURN INDICATOR DRIVER
18 M26 20YL/DB HALO LAMP DRIVER
19 - -
20 - -
21 - -
22 G902 20VT/OR MULTI-FUNCTION SWITCH MUX RETURN
23 - -
24 - -
25 - -
26 M28 20YL/TN GLOVE BOX LAMP DRIVER
27 - -
28 - -
29 - -
30 - -
31 G96 20VT/DG REMOTE KEYLESS ENTRY INTERFACE
32 B27 20DG/WT TRACTION CONTROL SWITCH SENSE
33 P136 20TN/YL (BUILT-UP-EXPORT) FOLDING MIRROR SWITCH SENSE
34 G26 20VT/OR CHIME DRIVER
RS8W-80 CONNECTOR PIN-OUTS8W-80-13
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Page 1094 of 2399
FUEL PRESSURE SOLENOID (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ECM/PCM RELAY OUTPUT
2 K87 16BR FUEL PRESSURE SOLENOID CONTROL
FUEL PUMP MODULE - LT. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 Z201 16BK/OR (GAS) GROUND
2 Z201 18BK/OR (RHD/DIESEL) GROUND
2 Z201 20BK/DB (LHD/DIESEL) (GAS) GROUND
3 N4 18DB/WT FUEL LEVEL SENSOR SIGNAL
4 N1 16DB/OR (GAS) FUEL PUMP RELAY OUTPUT
GENERATOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
1 K342 16BR/WT (GAS) AUTOMATIC SHUT DOWN RELAY OUTPUT
2 K20 14BR/GY (DIESEL) GENERATOR FIELD CONTROL
2 K20 18BR/GY (GAS) GENERATOR FIELD CONTROL
GLOVE BOX LAMP - BLUE 2 WAY
CAV CIRCUIT FUNCTION
1 M28 20YL/TN GLOVE BOX LAMP DRIVER
2 Z328 20BK/TN GROUND
GLOW PLUG RELAY (DIESEL) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A202 10RD/WT FUSED B(+)
2 K152 20DB/WT GLOW PLUG RELAY CONTROL
3 K342 16BR/WT ECM/PCM RELAY OUTPUT
4 K154 10BR/OR GLOW PLUG RELAY OUTPUT
HALO LAMP - BLUE 2 WAY
CAV CIRCUIT FUNCTION
1 Z326 20BK/OR GROUND
2 M26 20YL/DB HALO LAMP DRIVER
RS8W-80 CONNECTOR PIN-OUTS8W-80-63
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Page 1152 of 2399
CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Fuel Injector No.3 BK At Fuel Injector N/S
Fuel Injector No.3 (Diesel) BK At Fuel Injector 11
Fuel Injector No.4 BK At Fuel Injector N/S
Fuel Injector No.4 (Diesel) BK At Fuel Injector 11
Fuel Injector No.5 BK At Fuel Injector N/S
Fuel Injector No.6 BK At Fuel Injector N/S
Fuel Pump Module LTGY Side of Fuel Tank N/S
Fuel Pressure Sensor (Diesel) BK Top Left of Engine 11
Generator BK Rear of Generator 10, 11, 13, 14
Glove Box Lamp BL Rear of Glove Box 18, 24
Glow Plug Relay (Diesel) BK Near Battery N/S
Halo Lamp WT Steering Column 15, 16, 17, 18, 26
Headlamp Switch BK Rear of Switch 15, 16, 25
Headlamp Washer Pump Motor At Motor N/S
High Note Horn BK Left Frame Rail 5
High Pressure Fuel Pump (Diesel) Rear of Pump 11
Hood Ajar Switch BK Left Fender 6
Idle Air Control Motor (2.4L) BK On Throttle Body 9
Idle Air Control Motor (3.3/3.8L) BK On Throttle Body 13
Ignition Coil Pack 2.4L BK Top of Valve Cover 9, 10
Ignition Coil Pack 3.3L, 3.8L DKGY Top of Engine 14
Ignition Switch BK Rear of Switch at Steering Column 15, 16, 17, 18, 26
Inlet Air Temperature Sensor BK Top Left of Engine N/S
Instrument Cluster BK Rear of Cluster 15, 16, 23
Instrument Panel Switch Bank BK Right Center of Instrument Panel 15, 18, 20
Instrument Panel Power Outlet NAT Center of Instrument Panel N/S
Integrated Power Module C1 LTGN Left Fender Shield 7
Integrated Power Module C2 GN/BL Left Fender Shield 7
Integrated Power Module C3
(Diesel)YL/RD Left Fender Shield 7
Integrated Power Module C3 (Gas) NAT/RD Left Fender Shield 7
Integrated Power Module C4 BL Left Fender Shield 7
Integrated Power Module C5 BK Left Fender Shield 7
Integrated Power Module C6 NAT Left Fender Shield 7
Integrated Power Module C7 BK/RD Left Fender Shield 7
Integrated Power Module C8 OR Left Fender Shield 7
Integrated Power Module C9 BK Left Fender Shield 7
Knock Sensor GY Front of Cylinder Block N/S
Leak Detection Pump LTGY At Pump 9, 10 14
Left B Pillar Switch GY Left B Pillar 34
Left Cinch/Release Motor GY Left Sliding Door N/S
Left Combination Relay BK Left Rear Quarter Panel N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-5
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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Page 1196 of 2399
8W-97 POWER DISTRIBUTION SYSTEM
TABLE OF CONTENTS
page page
POWER DISTRIBUTION SYSTEM
DESCRIPTION..........................1
OPERATION............................1
SPECIAL TOOLS
POWER DISTRIBUTION SYSTEMS.........2
ACCESSORY RELAY
DESCRIPTION..........................2
OPERATION............................2
DIAGNOSIS AND TESTING
DIAGNOSIS & TESTING - ACCESSORY
RELAY...............................2
REMOVAL.............................3
INSTALLATION..........................3
INTEGRATED POWER MODULE
DESCRIPTION..........................3OPERATION............................3
REMOVAL.............................4
INSTALLATION..........................4
IOD FUSE
DESCRIPTION..........................4
OPERATION............................5
REMOVAL.............................5
INSTALLATION..........................5
POWER OUTLET
DESCRIPTION..........................5
OPERATION............................5
DIAGNOSIS AND TESTING
DIAGNOSIS & TESTING - POWER OUTLET . . 5
REMOVAL.............................6
INSTALLATION..........................6
POWER DISTRIBUTION
SYSTEM
DESCRIPTION
This group covers the various standard and
optional power distribution components used on this
model. The power distribution system for this vehicle
consists of the following components:
²Integrated Power Module (IPM)
²Front Control Module (FCM)
²Power Outlets
Refer to Wiring Diagrams for complete circuit sche-
matics.
The power distribution system also incorporates
various types of circuit control and protection fea-
tures, including:
²Automatic resetting circuit breakers
²Blade-type fuses
²Bus bars
²Cartridge fuses
²Circuit splice blocks
²Flashers
²Fusible links
²Relays
Following are general descriptions of the major
components in the power distribution system. See the
owner's manual in the vehicle glove box for more
information on the features and use of all of the
power distribution system components.
OPERATION
The power distribution system for this vehicle is
designed to provide safe, reliable, and centralized dis-
tribution points for the electrical current required to
operate all of the many standard and optional facto-
ry-installed electrical and electronic powertrain,
chassis, safety, security, comfort and convenience sys-
tems. At the same time, the power distribution sys-
tem was designed to provide ready access to these
electrical distribution points for the vehicle techni-
cian to use when conducting diagnosis and repair of
faulty circuits. The power distribution system can
also prove useful for the sourcing of additional elec-
trical circuits that may be required to provide the
electrical current needed to operate many accessories
that the vehicle owner may choose to have installed
in the aftermarket.
RS8W-97 POWER DISTRIBUTION SYSTEM8W-97-1
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Page 2046 of 2399
INSTRUMENT PANEL
TABLE OF CONTENTS
page page
CLUSTER BEZEL
REMOVAL.............................63
INSTALLATION.........................63
CUP HOLDER
REMOVAL.............................64
INSTALLATION.........................64
GLOVE BOX
REMOVAL.............................64
INSTALLATION.........................64
GLOVE BOX LATCH
REMOVAL.............................64
INSTALLATION.........................64
GLOVE BOX LATCH STRIKER
REMOVAL.............................64
INSTALLATION.........................65
INSTRUMENT PANEL ASSEMBLY
REMOVAL.............................65
INSTALLATION.........................67
INSTRUMENT PANEL CENTER BEZEL
REMOVAL.............................68
INSTALLATION.........................68INSTRUMENT PANEL END CAP
REMOVAL.............................68
INSTALLATION.........................68
INSTRUMENT PANEL TOP COVER
REMOVAL.............................69
INSTALLATION.........................69
LOWER CONSOLE
REMOVAL.............................69
INSTALLATION.........................69
LOWER INSTRUMENT PANEL
REMOVAL.............................70
INSTALLATION.........................70
LOWER STEERING COLUMN COVER
REMOVAL.............................70
INSTALLATION.........................70
STEERING COLUMN COVER BACKING PLATE
REMOVAL.............................70
INSTALLATION.........................71
OVER STEERING COLUMN COVER
REMOVAL.............................71
INSTALLATION.........................71
CLUSTER BEZEL
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove Over Steering Column Bezel by lifting
it straight up with a firm pull.
(3) Remove the four bezel attaching screws (Fig.
1).
(4) Tilt the steering column in the full down posi-
tion.
(5) Pull rearward on the cluster bezel and remove.
INSTALLATION
(1) Maneuver cluster bezel over steering column
and into position (Fig. 1).
(2) Install the four bezel attaching screws.
(3) Install the Over Steering Column Bezel by
positioning it over the retaining slots and firmly
snapping it into place.
(4) Connect the battery negative cable.
Fig. 1 CLUSTER BEZEL
1 - INSTRUMENT PANEL
2 - CLUSTER BEZEL
RSINSTRUMENT PANEL23-63
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CUP HOLDER
REMOVAL
(1) Remove the screw access cover from the bottom
of the center bezel.
(2) Remove the center bezel attaching screws.
(3) Using a trim stick (special tool #C-4755) or
equivalent, gently pry out on the edge of the instru-
ment panel center bezel. Hang off to the side leaving
the accessory switches connected.
(4) Pull the cup holder assembly rearward to dis-
engage the rear guide studs from instrument panel
(Fig. 2).
INSTALLATION
(1) Ensure the cup holder assembly is in the closed
position. The cup holder assembly must be installed
as an assembly to ensure proper track position.
(2) Place the cup holder assembly into position in
the lower instrument panel and slide into opening
until the rear guide struts snap into place (Fig. 2).
(3) Install the center bezel.
(4) Install the center bezel attaching screws
(5) Install the cup holder. Align the cup holder
assembly with the track and firmly slide shut to
engage retaining tang.
(6) Install the screw access cover to the bottom of
the center bezel.
GLOVE BOX
REMOVAL
(1) Open glove box.
(2) Push in on sides of glove box bin and lower
door.
(3) Pivot glove box downward and disengage hinge
hooks from instrument panel.
(4) Remove glove box.
INSTALLATION
(1) Place glove box in position.
(2) Engage hinge hooks into instrument panel and
pivot glove box upward.
(3) Push in sides of glove box bin and snap glove
box assembly into instrument panel.
(4) Close glove box door.
GLOVE BOX LATCH
REMOVAL
(1) Open glove box.
(2) Push in on sides of glove box bin and lower
door.
(3) Pivot glove box downward and disengage hinge
hooks from instrument panel.
(4) Remove glove box.
(5) Remove the assembly screws.
(6) Disassemble the glove box.
(7) Separate the latch from the glove box assembly.
INSTALLATION
(1) Install the latch onto the glove box assembly.
(2) Assemble the glove box.
(3) Install the assembly screws.
(4) Engage hinge hooks into instrument panel and
pivot glove box upward.
(5) Push in sides of glove box bin and snap glove
box assembly into instrument panel.
(6) Close glove box door.
GLOVE BOX LATCH STRIKER
REMOVAL
(1) Open glove box door.
(2) Remove screws holding lock striker to instru-
ment panel.
(3) Remove glove box latch striker.
Fig. 2 CUP HOLDER
1 - LOWER INSTRUMENT PANEL
2 - CUPHOLDER AND TRACK
23 - 64 INSTRUMENT PANELRS
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INSTALLATION
(1) Install the glove box latch striker.
(2) Install the screws holding latch striker to
instrument panel.
(3) Close glove box door.
INSTRUMENT PANEL
ASSEMBLY
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the lower console:
(a) Remove six retaining screws.
(b) Pull rearward and disconnect the auxiliary
power outlet.
(c) Remove lower console from vehicle.
(3) Remove the bolts attaching the lower supports
to the instrument panel frame (Fig. 3).
(4) Remove the bolts attaching the lower supports
to the floor pan.
(5) Disconnect the wire connectors from the Pas-
senger Airbag.
(6) Remove the two screws to each right and left
cowl trim covers.
(7) Remove the both left and right side A-pillar
trim covers using a trim stick (special tool #C-4755)
or equivalent gently pry out on the trim covers and
remove.
(8) Remove the glove box:
(a) Push in on sides of glove box bin and lower
door.
(b) Pivot glove box downward and disengage
hinge hooks from instrument panel.
(c) Remove glove box from vehicle.
(9) Disconnect the antenna lead connector from
behind the glove box.
(10) Remove the four screws to the lower steering
column cover.
(11) Remove the eight screws to the steering col-
umn backing plate.
(12) Unclip the Data Link Connector (DLC) from
the steering column backing plate.
(13) Remove two screws to the left side instrument
panel silencer and remove (Fig. 4).
(14) Disconnect the left side wiring:
(a) Brake switch.
(b) Main bulkhead connector.
(c) Five harness connectors.
(d) Driver airbag connector.
(15) Remove the two screws to the hood release
handle.
(16) Remove five screws to steering column back-
ing plate and remove (Refer to 23 - BODY/INSTRU-
MENT PANEL/KNEE BLOCKER - REMOVAL).(17) Remove the two steering column shroud
retaining screws. Separate the shrouds and remove
from vehicle.
(18) Remove the screws attaching the instrument
panel reinforcement and remove (Fig. 5).
(19) Disconnect the steering column wiring. There
are seven connectors and then unclip the harness
from the column.
(20) Disconnect the Occupant Restraint Controller
(ORC) harness connector.
(21) Remove the four nuts retaining the steering
column to the dash panel steering column mounting
bracket and lower column to the floor (Fig. 6).
(22) Remove the four nuts attaching the instru-
ment panel to the brake pedal support bracket.
(23) Loosen the left side roll down bolt (Fig. 7).
(24) Remove the left side A-pillar retaining bolts.
There are two 13 mm bolts and one 10 mm bolt.
(25) If equipped with a mechanical transmission
range indicator:
(a) Remove the indicator cable loop.
(b) Remove the clip holding gear shift cable end
to the gear selector adapter.
(c) Pull the cable end from gear selector.
(d) Disconnect the clip for the indicator cable
and guide tube from the shift cable bracket and
move out of the way.
(26) Remove the instrument panel top cover. Using
a trim stick or equivalent, gently pry up on the front
edge of the top cover, pull rearward and remove from
vehicle.
(27) Disconnect the right side wire connectors from
the HVAC behind the glove box area and the two
antenna connectors behind the glove box hinge.
(28) Remove the right end cover by pulling out-
board.
(29) Remove the right side A-pillar retaining bolts.
There are two 13 mm bolts and one 10 mm bolt.
(30) Loosen the right side roll down bolt.
(31) Disconnect the two front window defroster
grid wire connectors. One on each side of vehicle.
(32) Remove both the left and right power mirrors:
(a) Using a trim stick or equivalent, gently pry
out on mirror trim cover.
(b) Open door and remove the three torx retain-
ing screws.
(c) Disconnect the wire connector and remove
mirror from the vehicle.
(33) Feed power mirror wire harness inboard
through the A-pillar.
(34) Remove the bolts attaching the instrument
panel frame to the dash panel below windshield
opening.
(35) With the help of an assistant remove the
instrument panel from vehicle. Lift the instrument
RSINSTRUMENT PANEL23-65
GLOVE BOX LATCH STRIKER (Continued)
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Page 2050 of 2399
INSTALLATION
(1) With the help of an assistant place the instru-
ment panel into vehicle on roll down bolts. As you
roll the instrument panel up, lift the instrument
panel up so the duct work does not bind or bend and
you can set it down on the HVAC housing to get the
proper seal at the distribution duct. Get one bolt
started in the dash panel.
(2) Install the left and right side A-pillar retaining
bolts. There are two 13 mm bolts and one 10 mm
bolt. The 10 mm bolts need to be installed first to
insure proper positioning of the Instrument panel in
the vehicle. Start the right side 10 mm bolt first (Fig.
7).
(3) Feed power mirror wire harness outboard
through the A-pillar.
(4) Install both the left and right power mirrors:
(a) Connect the wire connector and install the
mirror onto the vehicle.
(b) Install the three torx retaining screws.
(c) Using a firm push, snap the mirror trim
cover into place.
(5) Connect the two front window defroster grid
wire connectors. One on each side of vehicle.
(6) Tighten the right side roll down bolt.
(7) Install the right end cover. Position over retain-
ing slots and firmly snap into place.(8) Connect the right side wire connectors to the
HVAC behind the glove box area and the two
antenna connectors behind the glove box hinge.
(9) Install the bolts attaching the instrument
panel frame to the dash panel below windshield
opening.
(10) Install the instrument panel top cover. Slide
the front edge of the top cover toward dash panel,
and firmly snap down the rear edge of the to cover to
engage clips.
(11) If equipped with a mechanical transmission
range indicator:
(a) Connect the clip for the indicator cable and
guide tube to the shift cable bracket.
(b) Install the cable end to the gear selector.
(c) Install the clip holding the gear shift cable
end to the gear selector adapter.
(d) Install the indicator cable loop.
(12) Tighten the left side roll down bolt.
(13) Install the four nuts attaching the instrument
panel to the brake pedal support bracket.
(14) Install the four nuts retaining the steering
column and lower to the floor (Fig. 6).
(15) Connect the Occupant Restraint Controller
(ORC) harness connector.
(16) Connect the steering column wiring. There
are seven connectors and then clip the harness to the
column.
Fig. 7 INSTRUMENT PANEL REMOVAL
1 - INSTRUMENT PANEL
2 - FIVE ATTACHING SCREWS
3 - 13 mm BOLT - TWO ON EACH SIDE4 - ROLL DOWN BRACKET
5 - 10 mm BOLT - STARTING BOLT ONE EACH SIDE
RSINSTRUMENT PANEL23-67
INSTRUMENT PANEL ASSEMBLY (Continued)
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