sensor CHRYSLER CARAVAN 2003 Service Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2003, Model line: CARAVAN, Model: CHRYSLER CARAVAN 2003Pages: 2177, PDF Size: 59.81 MB
Page 1038 of 2177

DRIVER HEATED SEAT MODULE C2 - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 S1 18RD (RHD) SEAT BACK HEATER B(+) DRIVER
1 S1 18DB (LHD) SEAT BACK HEATER B(+) DRIVER
2 S2 18DG (LHD) SEAT BACK HEATER GROUND
2 S2 18BK (RHD) SEAT BACK HEATER GROUND
DRIVER HEATED SEAT MODULE C3 - GREEN 4 WAY
CAV CIRCUIT FUNCTION
1 P87 16RD SEAT TEMP SENSOR INPUT
2 P89 20GR SEAT SENSOR 5 VOLT SUPPLY
3 Z849 18BK/OR GROUND
4 P88 16GR SEAT CUSHION HEATER B(+) DRIVER
DRIVER POWER SEAT FRONT RISER MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 P19 14LG/LB DRIVER FRONT UP SWITCH SENSE
1 P119 14LG/DG (MEMORY) SEAT FRONT UP DRIVER
2 P121 14LG/DB (MEMORY) SEAT FRONT DOWN DRIVER
2 P21 14LG/TN DRIVER FRONT DOWN SWITCH SENSE
DRIVER POWER SEAT FRONT RISER POSITION SENSOR - BLACK 3 WAY
CAV CIRCUIT FUNCTION
A P28 20LG/BR SEAT POSITION SENSOR GROUND
B P26 20LG FRONT RISER POSITION SIGNAL
C P29 20LG/WT SEAT SENSOR 5 VOLT SUPPLY
RS8W-80 CONNECTOR PIN-OUTS8W-80-57
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Page 1039 of 2177

DRIVER POWER SEAT HORIZONTAL MOTOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 P17 14LG/DG DRIVER SEAT HORIZONTAL REARWARD SWITCH
SENSE
1 P115 14LG (RHD) (MEMORY) SEAT HORIZONTAL FORWARD DRIVER
1 P117 14LG/LB (RHD) (MEMORY) SEAT HORIZONTAL REARWARD DRIVER
2 P15 14LG/WT DRIVER SEAT HORIZONTAL FORWARD SWITCH
SENSE
2 P117 14LG/LB (RHD) (MEMORY) SEAT HORIZONTAL REARWARD DRIVER
2 P115 14LG (RHD) (MEMORY) SEAT HORIZONTAL FORWARD DRIVER
DRIVER POWER SEAT HORIZONTAL POSITION SENSOR - BLACK 3 WAY
CAV CIRCUIT FUNCTION
A P29 20LG/WT SEAT SENSOR 5 VOLT SUPPLY
B P25 20LG/VT SEAT HORIZONTAL POSITION SIGNAL
C P28 20LG/BR SEAT POSITION SENSOR GROUND
DRIVER POWER SEAT REAR RISER MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 P11 14LG/YL DRIVER SEAT REAR UP SWITCH SENSE
1 P111 14LG/YL (MEMORY) SEAT REAR UP DRIVER
2 P113 14LG/WT (MEMORY) SEAT REAR DOWN DRIVER
2 P13 14LG/OR DRIVER SEAT REAR DOWN SWITCH SENSE
DRIVER POWER SEAT REAR RISER POSITION SENSOR - BLACK 3 WAY
CAV CIRCUIT FUNCTION
A P28 20LG/BR SEAT POSITION SENSOR GROUND
B P27 20LG/LB REAR RISER POSITION SIGNAL
C P29 20LG/WT SEAT SENSOR 5 VOLT SUPPLY
DRIVER POWER SEAT RECLINER MOTOR - GREEN 2 WAY
CAV CIRCUIT FUNCTION
1 P41 14LG/GY (EXCEPT MEMORY) DRIVER SEAT RECLINER DOWN SWITCH SENSE
1 P141 14LG/BR (MEMORY EXPORT) SEAT RECLINER DOWN DRIVER
1 P41 14LG/GY (MEMORY EXCEPT
EXPORT)SEAT RECLINER DOWN DRIVER
2 P43 14LG/GY (MEMORY EXCEPT
EXPORT)SEAT RECLINER UP DRIVER
2 P143 14LG/GY (MEMORY EXPORT) SEAT RECLINER UP DRIVER
2 P43 14LG/VT (EXCEPT MEMORY) DRIVER SEAT RECLINER UP SWITCH SENSE
8W - 80 - 58 8W-80 CONNECTOR PIN-OUTSRS
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Page 1040 of 2177

DRIVER POWER SEAT RECLINER POSITION SENSOR - BLACK 3 WAY
CAV CIRCUIT FUNCTION
A P29 20LG/WT SEAT SENSOR 5 VOLT SUPPLY
B P47 20LG/LB RECLINER POSITION SIGNAL
C P28 20LG/BR SEAT POSITION SENSOR GROUND
DRIVER POWER SEAT SWITCH - GREEN 10 WAY
CAV CIRCUIT FUNCTION
1 Z849 14BK/OR (EXCEPT MEMORY) GROUND
1 Z849 20BK/OR (MEMORY) GROUND
2 P43 14LG/VT (RHD MEMORY) RECLINER UP SWITCH SENSE
2 P43 14LG/VT (EXCEPT MEMORY) DRIVER SEAT RECLINER UP SWITCH SENSE
2 P40 20LG/DG (LHD MEMORY) RECLINER UP SWITCH SENSE
3 P17 14LG/DG (EXCEPT MEMORY) DRIVER SEAT HORIZONTAL REARWARD SWITCH
SENSE
3 P17 20LG/DG (MEMORY) SEAT HORIZONTAL REARWARD SWITCH SENSE
4 P41 14LG/GY (RHD MEMORY) RECLINER DOWN SWITCH SENSE
4 P41 14LG/GY (EXCEPT MEMORY) DRIVER SEAT RECLINER DOWN SWITCH SENSE
4 P48 20LG/DB (LHD MEMORY) RECLINER DOWN SWITCH SENSE
5 A210 14OR/RD (EXCEPT MEMORY) FUSED SEAT SWITCH DRIVER
5 P9 20LG/OR (MEMORY) SEAT SWITCH B(+) SUPPLY
6 P15 20LG/WT (MEMORY) SEAT HORIZONTAL FORWARD SWITCH SENSE
6 P15 14LG/WT (EXCEPT MEMORY) DRIVER SEAT HORIZONTAL FORWARD SWITCH
SENSE
7 P19 14LG/LB (EXCEPT MEMORY) DRIVER FRONT UP SWITCH SENSE
7 P19 20LG/LB (MEMORY) SEAT FRONT UP SWITCH SENSE
8 P11 20LG/YL (MEMORY) SEAT REAR UP SWITCH SENSE
8 P11 14LG/YL (EXCEPT MEMORY) DRIVER SEAT REAR UP SWITCH SENSE
9 P13 14LG/OR (EXCEPT MEMORY) DRIVER SEAT REAR DOWN SWITCH SENSE
9 P13 20LG/OR (MEMORY) SEAT REAR DOWN SWITCH SENSE
10 P21 20LG/TN (MEMORY) SEAT FRONT DOWN SWITCH SENSE
10 P21 14LG/TN (EXCEPT MEMORY) DRIVER FRONT DOWN SWITCH SENSE
DRIVER POWER WINDOW MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 Q11 16OR/LG DRIVER WINDOW SWITCH DRIVER (UP)
2 Q21 16OR/WT DRIVER WINDOW SWITCH DRIVER (DOWN)
RS8W-80 CONNECTOR PIN-OUTS8W-80-59
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Page 1044 of 2177

ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY - 81 WAY
CAV CIRCUIT FUNCTION
1 Z130 14BK/BR GROUND
2 Z131 14BK/DG GROUND
3 K20 14BR/GY GENERATOR FIELD CONTROL
4 K342 14BR/WT ECM/PCM RELAY OUTPUT
5 K342 14BR/WT ECM/PCM RELAY OUTPUT
6- -
7 D25 20WT/VT PCI BUS
8 K944 20BK/GY CAMSHAFT POSITION SENSOR SHIELD GROUND
9 K44 20DB/GY CAMSHAFT POSITION SENSOR SIGNAL
10 - -
11 K37 20DB/YL BOOST PRESSURE SENSOR SIGNAL
12 K55 20DB/OR MASS AIR FLOW SENSOR SIGNAL
13 K78 20GY FUEL PRESSURE SENSOR SIGNAL
14 - -
15 K22 20OR/DB ACCELERATOR PEDAL POSITION SENSOR SIGNAL
16 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
17 - -
18 - -
19 K342 20BR/WT ECM/PCM RELAY OUTPUT
20 Z138 20BK/OR GROUND
21 K900 20DB/DG SENSOR GROUND
22 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
23 F851 20LB/PK SENSOR REFERENCE VOLTAGE B
24 K3 20BR/OR CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
25 - -
26 - -
27 - -
28 - -
29 - -
30 G6 20VT/GY ENGINE OIL PRESSURE SENSOR SIGNAL
31 F853 20LG/PK WATER IN FUEL SENSOR SIGNAL
32 K25 20BR/TN BATTERY TEMPERATURE SENSOR SIGNAL
33 - -
34 K4 20BK/LB LOW IDLE POSITION SWITCH GROUND
35 K853 20DB/BR ACCELERATOR PEDAL POSITION SENSOR 5 VOLT
SUPPLY
36 C18 20LB/BR A/C PRESSURE SENSOR SIGNAL
37 - -
38 V37 20VT/TN SPEED CONTROL SWITCH SIGNAL
39 - -
40 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
41 K21 20DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
42 Z122 18WT GROUND (DRAIN)
43 K24 20BR/LB CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
44 - -
45 - -
46 - -
47 L50 20WT/TN PRIMARY BRAKE SWITCH SIGNAL
48 B29 20DG/WT SECONDARY BRAKE SWITCH SIGNAL
49 T751 20YL FUSED IGNITION SWITCH OUTPUT (START)
50 F855 20PK/YL SENSOR REFERENCE VOLTAGE A
51 - -
52 K121 20DB BOOST PRESSURE SENSOR GROUND
53 - -
RS8W-80 CONNECTOR PIN-OUTS8W-80-63
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Page 1045 of 2177

ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY - 81 WAY
CAV CIRCUIT FUNCTION
54 K957 20BK/OR MASS AIR FLOW SENSOR GROUND
55 N7 20DB/OR VEHICLE SPEED SENSOR SIGNAL
56 C918 20BK/LB A/C PRESSURE SENSOR GROUND
57 - -
58 - -
59 - -
60 K9 20LB FUEL PRESSURE SENSOR 5 VOLT SUPPLY
61 K51 20BR/WT ECM/PCM RELAY CONTROL
62 - -
63 D21 20WT/BR SCI TRANSMIT (ECM)
64 K151 20WT LOW IDLE POSITION SWITCH SENSE
65 - -
66 K936 20BR/YL ENGINE OIL PRESSURE SENSOR GROUND
67 - -
68 - -
69 C13 20LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
70 N210 20DB/DG LOW SPEED RADIATOR FAN RELAY CONTROL
71 - -
72 N21 20DB/TN LIFT PUMP RELAY CONTROL
73 - -
74 T752 20DG/OR STARTER MOTOR RELAY CONTROL
75 - -
76 - -
77 K152 20DB/WT GLOW PLUG RELAY CONTROL
78 N122 20DB/YL HIGH SPEED RADIATOR FAN DUAL RELAY CONTROL
79 - -
80 K87 20BR FUEL PRESSURE SOLENOID CONTROL
81 K87 20BR FUEL PRESSURE SOLENOID CONTROL
ENGINE CONTROL MODULE C2 (DIESEL) - BLACK 40 WAY
CAV CIRCUIT FUNCTION
100 - -
101 - -
102 - -
103 - -
104 - -
105 - -
106 - -
107 - -
108 - -
109 - -
110 - -
111 - -
112 K119 20DB/LG CLUTCH PEDAL UPSTOP SWITCH SENSE
113 - -
114 - -
115 K14 14LB/BR FUEL INJECTOR NO. 4 CONTROL
116 K111 14DB/LB COMMON INJECTOR DRIVER
117 - -
118 K11 14WT/DB FUEL INJECTOR NO. 1 CONTROL
119 K12 14TN FUEL INJECTOR NO. 2 CONTROL
120 K13 14BR/LB FUEL INJECTOR NO. 3 CONTROL
121 - -
8W - 80 - 64 8W-80 CONNECTOR PIN-OUTSRS
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Page 1046 of 2177

ENGINE CONTROL MODULE C2 (DIESEL) - BLACK 40 WAY
CAV CIRCUIT FUNCTION
82 - -
83 - -
84 - -
85 - -
86 - -
87 - -
88 K35 20GY/YL EGR SOLENOID CONTROL
89 K35 20GY/YL EGR SOLENOID CONTROL
90 - -
91 - -
92 - -
93 - -
94 - -
95 - -
96 - -
97 - -
98 - -
99 - -
ENGINE COOLANT TEMP SENSOR (DIESEL) - BLUE 2 WAY
CAV CIRCUIT FUNCTION
1 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
2 K900 20DB/DG SENSOR GROUND
ENGINE COOLANT TEMP SENSOR (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K900 18DB/DG SENSOR GROUND
2 K2 18VT/OR (3.3L/3.8L) ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
2 K2 18VT/OR (2.4L) ECT SIGNAL
RS8W-80 CONNECTOR PIN-OUTS8W-80-65
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Page 1047 of 2177

ENGINE OIL PRESSURE SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F855 20PK/YL SENSOR REFERENCE VOLTAGE A
2 G6 20VT/GY ENGINE OIL PRESSURE SENSOR SIGNAL
3 K936 20BR/YL ENGINE OIL PRESSURE SENSOR GROUND
ENGINE OIL PRESSURE SWITCH (GAS) - LT. GREEN 2 WAY
CAV CIRCUIT FUNCTION
1 G6 16VT/GY (3.3L/3.8L) ENGINE OIL PRESSURE SWITCH SENSE
1 G6 16VT/GY (2.4L) OIL PRESSURE SIGNAL
2- -
EVAP/PURGE SOLENOID (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K52 18DB/WT (3.3L/3.8L) EVAPORATIVE EMISSION SOLENOID CONTROL
1 K52 18DB/WT (2.4L) EVAP PURGE CONTROL
2 K70 18DB/BR (2.4L) EVAP PURGE SIGNAL
2 K70 18DB/BR (3.3L/3.8L) EVAPORATIVE EMISSION SOLENOID SENSE
EVAPORATOR TEMPERATURE SENSOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 C21 20DB/LG EVAPORATOR TEMPERATURE SENSOR SIGNAL
2 C121 20DB/DG SENSOR GROUND
8W - 80 - 66 8W-80 CONNECTOR PIN-OUTSRS
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Page 1049 of 2177

FRONT CIGAR LIGHTER - RED/NATURAL 3 WAY
CAV CIRCUIT FUNCTION
1 F306 18DB/PK FUSED ACCESSORY RELAY OUTPUT
1 F306 18DB/PK FUSED ACCESSORY RELAY OUTPUT
2 E14 20OR/TN (EXPORT) PANEL LAMPS DRIVER
3 Z736 18BK/YL GROUND
FRONT INTRUSION SENSOR (UNITED KINGDOM)-3WAY
CAV CIRCUIT FUNCTION
1 G460 20DG/VT FRONT INTRUSION SENSOR SIGNAL
2- -
3 G946 20LG/VT SENSOR GROUND
FRONT READING LAMPS/SWITCH - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 E15 20OR/DB (EXCEPT BASE) ASH/RECEIVER LAMP FEED
2 Z137 20BK/LB GROUND
3- -
4 M27 20YL/LB READING LAMPS DRIVER
5 M24 20YL/WT COURTESY LAMPS DRIVER
6- -
FRONT WASHER PUMP MOTOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 W10 18BR FRONT WASHER PUMP MOTOR CONTROL
2 F300 18OR/PK FUSED ACCESSORY RELAY OUTPUT
FUEL HEATER (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 N1 16RD FUEL HEATER RELAY OUTPUT
2 Z201 18RD GROUND
8W - 80 - 68 8W-80 CONNECTOR PIN-OUTSRS
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Page 1052 of 2177

FUEL INJECTOR NO. 5 (3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT AUTOMATIC SHUT DOWN RELAY OUTPUT
2 K38 16BR/OR FUEL INJECTOR NO. 5 DRIVER
FUEL INJECTOR NO. 6 (3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT AUTOMATIC SHUT DOWN RELAY OUTPUT
2 K58 16BR/VT FUEL INJECTOR NO. 6 DRIVER
FUEL PRESSURE SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
2 K78 20GY FUEL PRESSURE SENSOR SIGNAL
3 K9 20LB FUEL PRESSURE SENSOR 5 VOLT SUPPLY
FUEL PRESSURE SOLENOID (DIESEL)-2WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ECM/PCM RELAY OUTPUT
2 K87 16BR FUEL PRESSURE SOLENOID CONTROL
RS8W-80 CONNECTOR PIN-OUTS8W-80-71
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Page 1053 of 2177

FUEL PUMP MODULE - LT. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 Z201 18BK/OR (GAS) GROUND
2 Z201 20BK/DB (LHD/DIESEL/GAS) GROUND
2 Z201 18BK/OR (RHD/DIESEL) GROUND
3 N4 20DB/WT FUEL LEVEL SENSOR SIGNAL
4 N1 18DB/OR (GAS) FUEL PUMP RELAY OUTPUT
GENERATOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT (3.3L/3.8L) AUTOMATIC SHUT DOWN RELAY OUTPUT
1 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
1 Z20 18BK (2.4L) GROUND
2 K20 18BR/GY (2.4L) GEN FIELD CONTROL
2 K20 14BR/GY (DIESEL) GENERATOR FIELD CONTROL
2 K20 18BR/GY (3.3L/3.8L) GENERATOR FIELD CONTROL
GLOW PLUG RELAY (DIESEL) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A202 10RD/WT FUSED B(+)
2 K152 20DB/WT GLOW PLUG RELAY CONTROL
3 K342 16BR/WT ECM/PCM RELAY OUTPUT
4 K154 10BR/OR GLOW PLUG RELAY OUTPUT
HEADLAMP SWITCH - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 Z403 20BK/YL (EXPORT) GROUND
2 L78 20WT/OR (EXPORT) FUSED PARK LAMP RELAY OUTPUT
3- -
4 Z407 22BK/OR GROUND
5 L36 20WT/DB (EXPORT) REAR FOG LAMP INDICATOR DRIVER
6 L900 22WT/YL HEADLAMP SWITCH RETURN
7 L13 20WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
8 E19 20OR/BR PANEL LAMPS DRIVER (HEADLAMP SWITCH)
9- -
10 L39 22WT/OR FRONT FOG LAMP INDICATOR DRIVER
11 L307 22WT/BR (RHD) HEADLAMP SWITCH SENSE
11 L307 20WT/BR (LHD) HEADLAMP SWITCH SENSE
12 E2 22OR/BR PANEL LAMPS DIMMER SIGNAL
13 - -
8W - 80 - 72 8W-80 CONNECTOR PIN-OUTSRS
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