ABS CHRYSLER CARAVAN 2003 Manual Online

INSTALLATION
(1) Install switch to steering column shroud.
(2) Connect wire harness connector.
(3) Install the upper and lower steering column
shroud (Refer to 19 - STEERING/COLUMN/LOWER
SHROUD - INSTALLATION).
(4) Connect the battery negative cable.
REMOTE SWITCH
DIAGNOSIS AND TESTING - REMOTE SWITCH
(1) Remove power mirror switch. (Refer to 8 -
ELECTRICAL/POWER MIRRORS/POWER MIRROR
SWITCH - REMOVAL).
(2) Disconnect wiring harness at switch connector.
(3) Using a ohmmeter, test for continuity between
the terminals of the switch (Fig. 4).
MIRROR SWITCH TEST
MIRROR SELECT SWITCH IN ªLEFTº
POSITION
Move
ButtonContinuity Between
UP PIN 9 - PIN 12,
PIN 6 - PIN 11,
PIN 9 - PIN 13
LEFT PIN 9 - PIN 7,
PIN 6 - PIN 11,
PIN 9 - PIN 8
DOWN PIN 9 - PIN 6,
PIN 12 - PIN 11,
PIN 13 - PIN 11
RIGHT PIN 9 - PIN 6,
PIN 7 - PIN 11,
PIN 8 - PIN 11
MIRROR SELECT SWITCH IN ªRIGHTº
POSITION
Move
ButtonContinuity Between
UP PIN 9 - PIN 13,
PIN 1 - PIN 11,
PIN 9 - PIN 12
MIRROR SELECT SWITCH IN ªLEFTº
POSITION
LEFT PIN 9 - PIN 8,
PIN 1 - PIN 11,
PIN 9 - PIN 7
DOWN PIN 9 - PIN 1,
PIN 13 - PIN 11,
PIN 12 - PIN 11
RIGHT PIN 9 - PIN 1,
PIN 8 - PIN 11,
PIN 7 - PIN 11
(4) If results shown in the table are not obtained,
replace the switch.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove instrument panel lower cover.
(3) From behind headlamp switch assembly,
depress retaining tabs and push switch from instru-
ment panel.
(4) Disconnect wire connector from power mirror
switch.
(5) Disengage lock tabs above and below the mir-
ror switch.
(6) Remove power mirror switch from headlamp
switch bezel.
INSTALLATION
(1) Install power mirror switch to the headlamp
switch bezel.
(2) Connect wire connector to the power mirror
switch.
(3) Insert headlamp switch assembly into instru-
ment panel.
(4) Install instrument panel lower cover.
(5) Connect battery negative cable.
SIDEVIEW MIRROR
REMOVAL
For service procedures, (Refer to 23 - BODY/EXTE-
RIOR/SIDE VIEW MIRROR - REMOVAL).
Fig. 4 Mirror Switch
RSPOWER MIRRORS8N-49
POWER FOLDAWAY MIRROR SWITCH - EXPORT (Continued)
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CABLE
DESCRIPTION
The speed control servo cable is connected between
the speed control vacuum servo diaphragm and the
throttle body control linkage.
OPERATION
This cable causes the throttle control linkage to
open or close the throttle valve in response to move-
ment of the vacuum servo diaphragm.
REMOVAL
(1) Disconnect the negative battery cable.
(2) Remove speed control cable from throttle cam
by sliding clasp out hole used for throttle cable.
(3) Compress the retaining tabs on the cable and
slide cable out of bracket.
(4) Disconnect electrical connectors and vacuum
hose from servo.
(5) Remove two nuts attaching speed control cable
and mounting bracket to servo.
(6) Pull cable away from servo to expose retaining
clip and remove clip attaching cable to servo.
(7) Remove speed control cable.
INSTALLATION
(1) Slide cable into throttle cable bracket and
engage retaining tabs.
(2) Rotate the throttle cam forward to the wide
open position and install speed control cable clasp.
(3) Rotate the throttle cam forward to the wide
open position and install throttle cable clasp.
(4) Install retaining clip that attaches cable to
servo.
(5) Insert servo studs through holes in the mount-
ing bracket and speed control cable.
(6) Install nuts, tighten to 6.7 N´m (60 in. lbs.).
(7) Connect vacuum hose to servo.
(8) Connect electrical connector.
(9) Install servo and bracket and tighten nuts and
bolt.
(10) Connect negative battery cable.
SERVO
DESCRIPTION
The servo unit consists of a solenoid valve body,
and a vacuum chamber. The solenoid valve body con-
tains three solenoids:
²Vacuum
²Vent
²Dump
The vacuum chamber contains a diaphragm with a
cable attached to control the throttle linkage.
OPERATION
The PCM controls the solenoid valve body. The
solenoid valve body controls the application and
release of vacuum to the diaphragm of the vacuum
servo. The servo unit cannot be repaired and is ser-
viced only as a complete assembly.
Power is supplied to the servo by the PCM through
the brake switch. The PCM controls the ground path
for the vacuum and vent solenoids.
The dump solenoid is energized anytime it receives
power. If power to the dump solenoid is interrupted,
the solenoid dumps vacuum in the servo. This pro-
vides a safety backup to the vent and vacuum sole-
noids.
The vacuum and vent solenoids must be grounded
by the PCM to operate. When the PCM grounds the
vacuum servo solenoid, the solenoid allows vacuum
to enter the servo and pull open the throttle plate
using the cable. When the PCM breaks the ground,
the solenoid closes and no more vacuum is allowed to
enter the servo. The PCM also operates the vent sole-
noid via ground. The vent solenoid opens and closes a
passage to bleed or hold vacuum in the servo as
required.
The PCM cycles the vacuum and vent solenoids to
maintain the set speed, or to accelerate and deceler-
ate the vehicle. To increase throttle opening, the
PCM grounds the vacuum and vent solenoids. To
decrease throttle opening, the PCM removes the
grounds from the vacuum and vent solenoids.
8P - 4 SPEED CONTROLRS
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REMOVAL
(1) Release hood latch and open hood.
(2) Disconnect the negative battery cable.
(3) Disconnect the throttle and speed control cable
ends from throttle body (Fig. 2).
(4) Depress lock tabs holding speed control and
throttle cable casing to cable mount bracket.
(5) Disconnect vacuum line from speed control
servo that leads to the battery tray/vacuum reservoir.
(6) Remove battery tray/vacuum reservoir, refer to
the Battery section for more information (Fig. 3).(7) Remove speed control servo and bracket (Fig.
4).
(8) Disconnect wire connector from speed control
servo.
(9) Remove speed control servo.
INSTALLATION
Transfer speed control cable to replacement speed
control servo.
(1) Install retaining clip to cable at servo.
(2) Install 2 nuts at cable to servo and servo
bracket, tighten to 7 N´m (60 ins. lbs.).
(3) Connect electrical connector to servo.
(4) Connect vacuum line to speed control servo
that leads to the battery tray/vacuum reservoir.
(5) Install speed control servo and bracket.
(6) Install battery tray/vacuum reservoir, refer to
the Battery section for more information.
(7) Install speed control and throttle cable casing
to cable mount bracket.
(8) Connect the throttle and speed control cable
ends to throttle body.
(9) Connect the negative battery cable.
Fig. 2 Speed Control Cable End
1 - SPEED CONTROL VACUUM HOSE
2 - THROTTLE BODY
3 - SPEED CONTROL CABLE
Fig. 3 BATTERY TRAY/VACUUM RESERVOIR
Fig. 4 SPEED CONTROL SERVO
RSSPEED CONTROL8P-5
SERVO (Continued)
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INSTALLATION
(1) Push filler neck and front washer hose through
the opening in the front fender side shield. Connect
the reservoir to the body mount by lowering the res-
ervoir down.
(2) Install the two reservoir mounting screws.
Torque screws to 8.5 - 11.3 N´m (75 - 100 in. lbs.).
(3) Connect the electrical body harness connectors
to the washer pump motors and the fluid level sen-
sor. Slide the red lock on the connector to the closed
or locked position.
(4) Assure that washer is properly routed to pre-
vent pinching and possible inoperative washers.
(5)
Connect the left right front wheelhouse splash
shield and move aside (Refer to 23 - BODY/EXTERIOR/
WHEELHOUSE SPLASH SHIELD - INSTALLATION).
(6) Install the right front wheel and tire assembly
(Refer to 22 - TIRES/WHEELS - INSTALLATION).
(7) lower vehicle from hoist or jack stands.
(8) Install the filler tube screw. Torque screw to 8.5
- 11.3 N´m (75 - 100 in. lbs.).
(9) Connect the washer hose to the hose clip
located on the front fender side shield.
(10) Connect the washer hose at the in-line con-
nector forward of the cowl grille.
(11) Install the engine fresh air housing inside the
engine compartment (Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
INSTALLATION).
(12) Connect the battery negative cable.
(13) Verify system operation.
WIPER BLADES
REMOVAL
(1) Lift the wiper arm away from the glass.
(2) Disengage the release tab holding the wiper
blade to the wiper arm and remove the wiper blade
from the wiper arm (Fig. 6) and (Fig. 7).
CLEANING
Wiper blades exposed to the weather for a long
period of time tend to lose their wiping effectiveness.
Periodic cleaning of the wiper blade is recommended to
remove the accumulation of salt and road grime. The
wiper blades, arms and windshield should be cleaned
with a sponge or cloth and a mild detergent or non-
abrasive cleaner. If the wiper blades continue to streak
or smear, they should be replaced. The wiper blade
should run smoothly across the windshield in both
directions. The wiper blade should slightly roll over
center when the blade reverses direction. A wiper
blade insert that has lost flexibility or a wiper arm
that has lost spring tension, will cause the blade to
skip or chatter across the windshield. If the wiper
blades are new and the wiper arm spring tension is
OK and a chattering sound is emitted from the wip-
er(s), the wiper blade is not rolling over center. If this
condition exists, (refer to 8 - ELECTRICAL/WIPERS/
WASHERS/WIPER ARMS - ADJUSTMENTS).
INSTALLATION
(1) Position the blade onto the arm.
(2) Engage the blade to the retainer by pulling up
on the blade until the tabs snap into position (Fig. 6).
WIPER LINKAGE
REMOVAL
(1) Remove the front windshield wiper unit from
vehicle (Refer to 8 - ELECTRICAL/WIPERS/WASH-
ERS/WIPER MODULE - REMOVAL).
(2)
Place the wiper unit on a suitable work surface.
(3) Remove nuts holding the cowl cover brackets to
the wiper unit.
(4)
Remove cowl cover brackets from the wiper unit.
(5) Remove nuts holding linkage to the wiper unit.
(6) Remove the wiper linkage from the wiper unit.
(7) Disconnect the wire connectors from back of
the wiper motor.Fig. 6 WINDSHIELD WIPER BLADE
1 - RELEASE TAB
Fig. 7 REAR WIPER
1 - WIPER ARM
2 - BLADE LATCH
RSWIPERS/WASHERS8R-17
WASHER RESERVOIR (Continued)
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Component Page
Leak Detection Pump................... 8W-30
License Lamp...................... 8W-51, 61
Lift Pump Motor....................... 8W-30
Lift Pump Relay....................... 8W-30
Liftgate Ajar Switch.................. 8W-39, 61
Liftgate Cinch/Release Motor.............. 8W-61
Liftgate Cylinder Lock Switch............. 8W-39
Liftgate Flood Lamps................... 8W-44
Liftgate Left Pinch Sensor................ 8W-61
Liftgate Right Pinch Sensor............... 8W-61
Low Beam Lamps...................... 8W-50
Manifold Absolute Pressure Sensor......... 8W-30
Mass Air Flow Sensor................... 8W-30
Memory Seat/Mirror Module............ 8W-62, 63
Memory Set Switch..................... 8W-63
Message Center........................ 8W-46
Mid Reading Lamps.................... 8W-44
Mode Door Actuator..................... 8W-42
Multi-Function Switch............. 8W-50, 52, 53
Name Brand Speaker Relay............... 8W-47
Natural Vacuum Leak Detection Assembly.... 8W-30
Output Speed Sensor.................... 8W-31
Overhead Console................... 8W-43, 49
Oxygen Sensors........................ 8W-30
Park Lamp Relay...................... 8W-10
Park Lamps.......................... 8W-50
Park/Turn Signal Lamps................. 8W-50
Parking Brake Switch................... 8W-40
Passenger Airbag...................... 8W-43
Passenger Folding Mirror Relay............ 8W-62
Power Folding Mirror Switch.............. 8W-62
Power Liftgate Module.................. 8W-61
Power Liftgate Motor.................... 8W-61
Power Mirror Switch.................... 8W-62
Power Mirrors......................... 8W-62
Power Outlet.......................... 8W-41
Power Seat Circuit Breaker............... 8W-10
Power Seat Front Riser Motors............ 8W-63
Power Seat Front Riser Position Sensors..... 8W-63
Power Seat Horizontal Motors............. 8W-63
Power Seat Horizontal Position Sensors...... 8W-63
Power Seat Rear Riser Motors............. 8W-63
Power Seat Rear Riser Position Sensors...... 8W-63
Power Seat Recliner Motors............... 8W-63
Power Seat Recliner Position Sensors........ 8W-63
Power Seat Switches.................... 8W-63
Power Window Circuit Breaker............ 8W-10
Power Window Motor................... 8W-60
Power Window Switch................... 8W-60
Powertrain Control Module............... 8W-30
PTC's............................... 8W-10
Radiator Fans......................... 8W-42
Radiator Fan Relays.................... 8W-42
Radio............................... 8W-47
Reading Lamps........................ 8W-44
Rear A/C-Heater Unit................... 8W-42
Component Page
Rear Auto Temp Control Switch............ 8W-42
Rear Blower Front Control Switch.......... 8W-42
Rear Blower Motor Power Module.......... 8W-42
Rear Blower Motor Relay................. 8W-42
Rear Blower Motor..................... 8W-42
Rear Blower Rear Control Switch........... 8W-42
Rear Dome Lamp...................... 8W-44
Rear Intrusion Sensor................... 8W-39
Rear Mode Motor...................... 8W-42
Rear Power Outlet...................... 8W-41
Rear Temperature Motor................. 8W-42
Rear Washer Pump Motor................ 8W-53
Rear Window Defogger Grid............... 8W-48
Rear Wiper Motor...................... 8W-53
Recirculation Door Actuator............... 8W-42
Remote Keyless Entry Antenna............ 8W-61
Remote Keyless Entry Module............. 8W-61
Remote Radio Switches.................. 8W-47
Repeater Lamps....................... 8W-52
Splices.............................. 8W-70
Seat Airbags.......................... 8W-43
Seat Belt Tensioner..................... 8W-43
Sentry Key Immobilizer Module............ 8W-39
Side Impact Airbag Control Modules........ 8W-43
Siren............................... 8W-39
Sliding Door Control Modules........... 8W-43, 61
Sliding Door Latch Sensing Switches........ 8W-61
Sliding Door Lock Motors................ 8W-61
Sliding Door Lock Motor/Ajar Switches...... 8W-61
Sliding Door Motors.................... 8W-61
Solenoid/Pressure Switch Assy............. 8W-31
Speakers............................. 8W-47
Speed Control Servo.................... 8W-33
Speed Control Switches.................. 8W-33
Starter Motor Relay.................... 8W-21
Starter Motor......................... 8W-21
Stop/Turn Signal Relays................. 8W-54
Sunroof Module........................ 8W-64
Sunroof Switch........................ 8W-64
Thatcham Alarm Indicator................ 8W-39
Thatcham Alarm Module................. 8W-39
Throttle Position Sensor................. 8W-30
Traction Control Switch.................. 8W-35
Trailer Tow Connector................... 8W-54
Transmission Control Module.............. 8W-31
Transmission Control Relay............... 8W-31
Transmission Range Sensor............... 8W-31
Turn Signal Lamps..................... 8W-52
Vehicle Speed Sensor.................... 8W-30
Vent Motors.......................... 8W-60
Visor/Vanity Lamps..................... 8W-44
Washer Fluid Level Switch............... 8W-53
Water In Fuel Sensor................... 8W-30
Wheel Speed Sensors.................... 8W-35
8W - 02 - 2 8W-02 COMPONENT INDEXRS
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8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch................ 8W-30-28
A/C Compressor Clutch Relay...... 8W-30-4, 18, 28
A/C Pressure Sensor............. 8W-30-11, 25, 35
Accelerator Pedal Position Sensor........ 8W-30-42
Adjustable Pedals Module.............. 8W-30-27
Adjustable Pedals Relay............... 8W-30-27
Adjustable Pedals Switch.............. 8W-30-27
Ambient Temperature Sensor............ 8W-30-9
Auto Shut Down Relay . 8W-30-4, 8, 13, 17, 20, 22, 23
Battery................ 8W-30-2, 6, 14, 17, 28, 36
Battery Temperature Sensor.......... 8W-30-9, 35
Body Control Module............. 8W-30-5, 19, 29
Boost Pressure Sensor................. 8W-30-35
Brake Lamp Switch........... 8W-30-7, 21, 31, 41
Cabin Heater Assist.................. 8W-30-32
Camshaft Position Sensor......... 8W-30-9, 23, 34
Clockspring................. 8W-30-5, 18, 33, 40
Clutch Pedal Interlock Switch............ 8W-30-4
Clutch Pedal Upstop Switch............ 8W-30-40
Controller Antilock Brake.............. 8W-30-19
Crank Case Ventilation Heater.......... 8W-30-29
Crankshaft Position Sensor....... 8W-30-10, 23, 34
Data Link Connector............. 8W-30-3, 19, 32
Dosing Pump....................... 8W-30-32
ECM/PCM Relay.......... 8W-30-28, 30, 34, 36, 38
EGR Solenoid.................... 8W-30-20, 38
Engine Control Module . . 8W-30-28, 29, 30, 31, 32, 33,
34, 35, 36, 37, 38, 39, 40, 41, 42
Engine Coolant Temp Sensor...... 8W-30-11, 25, 35
Engine Oil Pressure Sensor............. 8W-30-31
Engine Oil Pressure Switch........... 8W-30-7, 21
EVAP/Purge Solenoid............... 8W-30-4, 18
Front Control Module.......... 8W-30-2, 5, 18, 19,
20, 26, 32, 40, 27
Fuel Heater........................ 8W-30-39
Fuel Heater Relay................. 8W-30-29, 39
Fuel Injector No. 1.............. 8W-30-13, 22, 37
Fuel Injector No. 2.............. 8W-30-13, 22, 37
Fuel Injector No. 3.............. 8W-30-13, 22, 37
Fuel Injector No. 4.............. 8W-30-13, 22, 37
Fuel Injector No. 5................... 8W-30-22
Fuel Injector No. 6................... 8W-30-22
Fuel Pressure Sensor................. 8W-30-41
Fuel Pressure Solenoid................ 8W-30-30
Fuel Pump Module.............. 8W-30-5, 19, 29
Fuel Pump Relay.................. 8W-30-5, 19
Fuse 15...................... 8W-30-14, 32, 39
Fuse 16............... 8W-30-4, 8, 13, 17, 20, 22,
23, 28, 30, 34, 36, 38
Fuse 17............... 8W-30-2, 5, 17, 19, 29, 39
Fuse 18......................... 8W-30-28, 27
Fuse 26........................... 8W-30-41
Fuselink........................... 8W-30-36
Component Page
G100....................... 8W-30-2, 6, 14, 17
G101.................... 8W-30-2, 6, 14, 17, 28
G103.............. 8W-30-7, 16, 20, 21, 28, 29, 32
G200............................. 8W-30-27
G300.................... 8W-30-4, 7, 21, 31, 40
G302...................... 8W-30-5, 19, 29, 39
Generator..................... 8W-30-4, 17, 29
Glow Plug No. 1..................... 8W-30-36
Glow Plug No. 2..................... 8W-30-36
Glow Plug No. 3..................... 8W-30-36
Glow Plug No. 4..................... 8W-30-36
Glow Plug Relay..................... 8W-30-36
Idle Air Control Motor.............. 8W-30-12, 24
Ignition Coil...................... 8W-30-8, 23
Ignition Switch................... 8W-30-16, 26
Inlet Air Temperature Sensor......... 8W-30-10, 24
Input Speed Sensor................... 8W-30-14
Integrated Power Module..... 8W-30-2, 3, 4, 5, 8, 13,
14, 16, 17, 18, 19, 20, 22,
23, 26, 28, 29, 30, 32, 34,
36, 38, 39, 40, 41, 27
Knock Sensor.................... 8W-30-12, 25
Leak Detection Pump................. 8W-30-26
Left Speed Control Switch......... 8W-30-5, 18, 33
Lift Pump Motor..................... 8W-30-39
Lift Pump Relay..................... 8W-30-39
Manifold Absolute Pressure Sensor..... 8W-30-11, 25
Mass Air Flow Sensor................. 8W-30-30
Natural Vacuum Leak Detection Assembly . . 8W-30-16
Output Speed Sensor................. 8W-30-14
Oxygen Sensor 1/1 Upstream.......... 8W-30-6, 20
Oxygen Sensor 1/2 Downstream........ 8W-30-6, 20
Power Mirror Switch.................. 8W-30-27
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7, 8,
9, 10, 11, 12, 13, 14, 15, 16,
17, 19, 21, 22, 23, 24, 25, 26
Powertrain Control Module............. 8W-30-18
Powertrain Control Module............. 8W-30-20
Radiator Fan Relay................. 8W-30-8, 18
Radiator Fan Relay No. 1.............. 8W-30-41
Radiator Fan Relay No. 2.............. 8W-30-41
Radiator Fan Relay No. 3.............. 8W-30-41
Right Speed Control Switch........ 8W-30-5, 18, 33
Solenoid/Pressure Switch Assy........ 8W-30-14, 15
Speed Control Servo................ 8W-30-7, 21
Starter Motor Relay.............. 8W-30-5, 19, 29
Throttle Position Sensor............ 8W-30-10, 24
Transmission Control Module........... 8W-30-24
Transmission Control Relay............. 8W-30-14
Transmission Range Sensor.......... 8W-30-15, 24
Vehicle Speed Sensor............... 8W-30-12, 38
Water In Fuel Sensor................. 8W-30-40
RS8W-30 FUEL/IGNITION SYSTEM8W-30-1
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Component Page
Front Intrusion Sensor (United
Kingdom)....................... 8W-80-68
Front Reading Lamps/Switch.......... 8W-80-68
Front Washer Pump Motor............ 8W-80-68
Fuel Heater (Diesel)................. 8W-80-68
Fuel Injector No. 1 (2.4L/3.3L/3.8L)..... 8W-80-69
Fuel Injector No. 1 (Diesel)............ 8W-80-69
Fuel Injector No. 2 (2.4L/3.3L/3.8L)..... 8W-80-69
Fuel Injector No. 2 (Diesel)............ 8W-80-69
Fuel Injector No. 3 (2.4L/3.3L/3.8L)..... 8W-80-70
Fuel Injector No. 3 (Diesel)............ 8W-80-70
Fuel Injector No. 4 (2.4L/3.3L/3.8L)..... 8W-80-70
Fuel Injector No. 4 (Diesel)............ 8W-80-70
Fuel Injector No. 5 (3.3L/3.8L)......... 8W-80-71
Fuel Injector No. 6 (3.3L/3.8L)......... 8W-80-71
Fuel Pressure Sensor (Diesel).......... 8W-80-71
Fuel Pressure Solenoid (Diesel)........ 8W-80-71
Fuel Pump Module.................. 8W-80-72
Generator......................... 8W-80-72
Glow Plug Relay (Diesel)............. 8W-80-72
Headlamp Switch................... 8W-80-72
Headlamp Washer Pump Motor
(Export)........................ 8W-80-73
High Note Horn.................... 8W-80-73
Hood Ajar Switch (Export)............ 8W-80-73
Idle Air Control Motor (Gas)........... 8W-80-73
Ignition Coil (2.4L).................. 8W-80-73
Ignition Coil (3.3L/3.8L).............. 8W-80-74
Ignition Switch..................... 8W-80-74
Inlet Air Temperature Sensor.......... 8W-80-74
Input Speed Sensor (EATX)........... 8W-80-74
Instrument Cluster.................. 8W-80-74
Instrument Panel Switch Bank........ 8W-80-75
Integrated Power Module C1.......... 8W-80-75
Integrated Power Module C2.......... 8W-80-76
Integrated Power Module C3.......... 8W-80-76
Integrated Power Module C4.......... 8W-80-77
Integrated Power Module C5.......... 8W-80-77
Integrated Power Module C6.......... 8W-80-77
Integrated Power Module C7.......... 8W-80-78
Integrated Power Module C8.......... 8W-80-78
Integrated Power Module C9.......... 8W-80-79
Knock Sensor (2.4L)................. 8W-80-79
Knock Sensor (3.3L/3.8L ABS Except
Export)......................... 8W-80-79
Leak Detection Pump (3.3L/3.8L Except
Export)......................... 8W-80-79
Left B-Pillar Switch (Power Sliding
Door).......................... 8W-80-80
Left Cinch/Release Motor (Power Sliding
Door).......................... 8W-80-80
Left Combination Relay (Trailer Tow).... 8W-80-80
Left Cylinder Lock Switch............ 8W-80-80
Left Door Speaker (Lowline)........... 8W-80-81
Left Door Speaker (Midline/Highline).... 8W-80-81Component Page
Left Fog Lamp (Except Export)........ 8W-80-81
Left Fog Lamp (Export).............. 8W-80-81
Left Front Door Ajar Switch (Base)..... 8W-80-81
Left Front Door Lock Motor/Ajar Switch
(Except Base).................... 8W-80-82
Left Front Park/Turn Signal Lamp
(Except Export)................... 8W-80-82
Left Front Wheel Speed Sensor........ 8W-80-82
Left Full Open Switch (Power Sliding
Door).......................... 8W-80-82
Left Headlamp (Except Export)........ 8W-80-83
Left Headlamp Leveling Motor (Export) . . 8W-80-83
Left High Beam Lamp (Export)........ 8W-80-83
Left Instrument Panel Speaker........ 8W-80-83
Left Liftgate Flood Lamp............. 8W-80-84
Left Low Beam Lamp (Export)......... 8W-80-84
Left Mid Reading Lamp (Premium/
Luxury)........................ 8W-80-84
Left Park Lamp (Export)............. 8W-80-84
Left Power Mirror................... 8W-80-84
Left Rear Lamp Assembly............ 8W-80-85
Left Rear Pillar Speaker.............. 8W-80-85
Left Rear Reading Lamp (Luxury)...... 8W-80-85
Left Rear Speaker (Lowline)........... 8W-80-85
Left Rear Speaker (Midline/Highline).... 8W-80-86
Left Rear Vent Motor................ 8W-80-86
Left Rear Wheel Speed Sensor......... 8W-80-86
Left Remote Radio Switch............ 8W-80-86
Left Repeater Lamp (Export).......... 8W-80-87
Left Seat Airbag.................... 8W-80-87
Left Side Impact Airbag Control
Module......................... 8W-80-87
Left Sliding Door Control Module C1
(Power Sliding Door).............. 8W-80-87
Left Sliding Door Control Module C2
(Power Sliding Door).............. 8W-80-88
Left Sliding Door Latch Sensing Switch
(Power Sliding Door).............. 8W-80-88
Left Sliding Door Lock Motor
(Power Sliding Door).............. 8W-80-88
Left Sliding Door Lock Motor/Ajar Switch
(Manual Sliding Door)............. 8W-80-89
Left Sliding Door Motor (Power Sliding
Door).......................... 8W-80-89
Left Speed Control Switch............ 8W-80-89
Left Stop/Turn Signal Relay
(Trailer Tow)..................... 8W-80-89
Left Turn Signal Lamp (Export)........ 8W-80-90
Left Visor/Vanity Lamp (Except Base) . . . 8W-80-90
License Lamp (Manual Release)........ 8W-80-90
License Lamp (Power Liftgate)......... 8W-80-90
License Lamp (Power Release)......... 8W-80-91
Lift Pump Motor (Diesel)............. 8W-80-91
Liftgate Ajar Switch (Manual Release) . . . 8W-80-91
Liftgate Ajar Switch (Power Release).... 8W-80-91
RS8W-80 CONNECTOR PIN-OUTS8W-80-3
ProCarManuals.com

Component Page
Liftgate Cinch/Release Motor (Power
Liftgate)........................ 8W-80-92
Liftgate Cylinder Lock Switch (Export) . . 8W-80-92
Liftgate Left Pinch Sensor (Power
Liftgate)........................ 8W-80-92
Liftgate Right Pinch Sensor (Power
Liftgate)........................ 8W-80-92
Low Note Horn..................... 8W-80-92
Manifold Absolute Pressure Sensor (Gas) . 8W-80-93
Mass Air Flow Sensor (Diesel)......... 8W-80-93
Memory Seat/Mirror Module C1........ 8W-80-93
Memory Seat/Mirror Module C2........ 8W-80-94
Memory Seat/Mirror Module C3........ 8W-80-94
Memory Seat/Mirror Module C4........ 8W-80-94
Memory Set Switch................. 8W-80-95
Message Center (Highline)............ 8W-80-95
Mode Door Actuator (ATC)............ 8W-80-95
Mode Door Actuator (MTC)........... 8W-80-95
Multi-Function Switch............... 8W-80-96
Natural Vacuum Leak Detection Assembly
(2.4L Except Export)............... 8W-80-96
Output Speed Sensor (EATX).......... 8W-80-96
Overhead Console (Except Base)....... 8W-80-96
Oxygen Sensor 1/1 Upstream (Gas)..... 8W-80-97
Oxygen Sensor 1/2 Downstream (Gas) . . . 8W-80-97
Passenger Airbag................... 8W-80-97
Passenger Blend Door Actuator (ATC) . . . 8W-80-97
Passenger Blend Door Actuator (MTC) . . . 8W-80-98
Passenger Door Courtesy Lamp........ 8W-80-98
Passenger Door Lock Switch........... 8W-80-98
Passenger Folding Mirror Relay (Export) . 8W-80-98
Passenger Heated Seat Back.......... 8W-80-99
Passenger Heated Seat Cushion........ 8W-80-99
Passenger Heated Seat Module C1...... 8W-80-99
Passenger Heated Seat Module C2...... 8W-80-99
Passenger Heated Seat Module C3..... 8W-80-100
Passenger Power Seat Front Riser
Motor......................... 8W-80-100
Passenger Power Seat Horizontal
Motor......................... 8W-80-100
Passenger Power Seat Rear Riser
Motor......................... 8W-80-100
Passenger Power Seat Recliner Motor . . 8W-80-100
Passenger Power Seat Switch......... 8W-80-101
Passenger Power Window Motor....... 8W-80-101
Passenger Power Window Switch...... 8W-80-101
Passenger Seat Belt Switch.......... 8W-80-101
Passenger Seat Belt Tensioner........ 8W-80-102
Power Folding Mirror Switch (Export) . . 8W-80-102
Power Liftgate Module C1........... 8W-80-102
Power Liftgate Module C2........... 8W-80-103
Power Liftgate Motor............... 8W-80-103
Power Mirror Switch............... 8W-80-104
Power Outlet (Except Lowline)........ 8W-80-104
Power Seat Circuit Breaker (30A)..... 8W-80-104Component Page
Power Window Circuit Breaker (25A) . . . 8W-80-104
Power Window Switch (LHD Lowline) . . 8W-80-105
Powertrain Control Module C1 (NGC) . . 8W-80-105
Powertrain Control Module C1
(SBEC)........................ 8W-80-106
Powertrain Control Module C2 (NGC) . . 8W-80-107
Powertrain Control Module C2 (SBEC) . 8W-80-108
Powertrain Control Module C3 (NGC) . . 8W-80-109
Powertrain Control Module C4 (NGC)
(EATX) ........................ 8W-80-110
Radiator Fan No. 1 (Diesel).......... 8W-80-111
Radiator Fan No. 1 (Gas)............ 8W-80-111
Radiator Fan No. 2 (Diesel).......... 8W-80-111
Radiator Fan No. 2 (Gas)............ 8W-80-111
Radiator Fan Relay (Gas)............ 8W-80-112
Radiator Fan Relay No. 1 (Diesel)..... 8W-80-112
Radiator Fan Relay No. 2 (Diesel)..... 8W-80-112
Radiator Fan Relay No. 3 (Diesel)..... 8W-80-113
Radio C1......................... 8W-80-113
Radio C2 (CD Changer)............. 8W-80-114
Radio C2 (DVD/CD Changer)......... 8W-80-114
Rear A/C-Heater Unit (3 Zone MTC).... 8W-80-114
Rear Auto Temp Control Switch
(3 Zone ATC).................... 8W-80-115
Rear Blower Front Control Switch
(3 Zone MTC)................... 8W-80-115
Rear Blower Motor Power Module C1
(3 Zone ATC).................... 8W-80-115
Rear Blower Motor Power Module C2
(3 Zone ATC).................... 8W-80-116
Rear Blower Rear Control Switch C1
(3 Zone MTC)................... 8W-80-116
Rear Blower Rear Control Switch C2
(3 Zone MTC)................... 8W-80-116
Rear Dome Lamp (Except Luxury)..... 8W-80-116
Rear Intrusion Sensor (United
Kingdom)...................... 8W-80-117
Rear Mode Motor (3 Zone ATC)........ 8W-80-117
Rear Power Outlet................. 8W-80-117
Rear Temperature Motor (3 Zone ATC) . . 8W-80-117
Rear Washer Pump Motor............ 8W-80-118
Rear Wiper Motor.................. 8W-80-118
Recirculation Door Actuator (ATC)..... 8W-80-118
Recirculation Door Actuator (MTC)..... 8W-80-118
Remote Keyless Entry Antenna
(Japan)........................ 8W-80-119
Remote Keyless Entry Module........ 8W-80-119
Right B-Pillar Switch (Power Sliding
Door).......................... 8W-80-119
Right Cinch/Release Motor
(Power Sliding Door).............. 8W-80-119
Right Combination Relay
(Trailer Tow).................... 8W-80-120
Right Cylinder Lock Switch (Export) . . . 8W-80-120
Right Door Speaker (Lowline)......... 8W-80-120
8W - 80 - 4 8W-80 CONNECTOR PIN-OUTSRS
ProCarManuals.com

INTEGRATED POWER MODULE C4 - BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 Z127 12BK (2.4L EXCEPT EXPORT/
3.3L/3.8L/ABS)GROUND
2 T750 12YL/GY STARTER MOTOR RELAY OUTPUT
3 K342 16BR/WT (GAS) AUTOMATIC SHUT DOWN RELAY OUTPUT
3 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
4 F500 16DG/PK (EATX) FUSED IGNITION SWITCH OUTPUT (RUN)
5- -
6 D25 18WT/VT (ANTILOCK BRAKES) PCI BUS
6 D25 18WT/VT (3.3L/3.8L) PCI BUS
7 A107 12TN/RD (ANTILOCK BRAKES) FUSED B(+)
8 A111 12DG/RD (ANTILOCK BRAKES) FUSED B(+)
9 A710 14RD/BR B(+) (HAZARD FEED)
10 - -
INTEGRATED POWER MODULE C5 - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A1 4RD B(+)
2- -
3- -
4- -
INTEGRATED POWER MODULE C6 - NATURAL 10 WAY
CAV CIRCUIT FUNCTION
1 A101 12VT/RD FUSED B(+)
2 Z117 16BK/WT GROUND
3 Z118 16BK/YL GROUND
4 A110 12OR/RD (POWER SEAT) FUSED B(+)
5- -
6- -
7 C7 12DB FUSED FRONT BLOWER MOTOR RELAY OUTPUT
8 F307 16LB/PK (BATTERY POSITION) FUSED B(+)
8 F307 18LB/PK (ACCESSORY RELAY
POSITION)FUSED ACCESSORY RELAY OUTPUT
9 A113 12WT/RD (POWER SLIDING
DOOR)FUSED B(+)
10 - -
RS8W-80 CONNECTOR PIN-OUTS8W-80-77
ProCarManuals.com

INTEGRATED POWER MODULE C9 - BLACK 10 WAY
CAV CIRCUIT FUNCTION
1 A102 12WT/RD FUSED B(+)
2 F20 18PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
3 C15 12DB/WT FUSED REAR WINDOW DEFOGGER RELAY OUTPUT
4 A105 18DB/RD FUSED B(+)
5 L61 20WT/LB LEFT FRONT TURN SIGNAL DIVER
6 A701 18BR/RD FUSED B(+) (HAZARD)
6 A701 16BR/RD FUSED B(+) (HAZARD)
7 F306 16DB/PK FUSED ACCESSORY RELAY OUTPUT
8 F30 12PK/YL (POWER WINDOWS) FUSED ACCESSORY RELAY OUTPUT
9 A115 20YL/RD (POWER DRIVER SEAT) FUSED B(+)
9 A115 12YL/RD (POWER LIFTGATE/
EXCEPT POWER DRIVER SEAT)FUSED B(+)
10 F302 18GY/PK FUSED ACCESSORY RELAY OUTPUT
KNOCK SENSOR (2.4L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K42 18DB/YL KS SIGNAL
2 K942 18BR/LG KS RETURN
KNOCK SENSOR (3.3L/3.8L ABS EXCEPT EXPORT) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 K42 18DB/YL KNOCK SENSOR SIGNAL
2 K900 18DB/DG SENSOR GROUND
LEAK DETECTION PUMP (3.3L/3.8L EXCEPT EXPORT) - LT. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 K107 18VT/WT LEAK DETECTION PUMP SWITCH SENSE
2 K106 18VT/LB LEAK DETECTION PUMP SOLENOID CONTROL
3 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
4- -
RS8W-80 CONNECTOR PIN-OUTS8W-80-79
ProCarManuals.com