oil reset CHRYSLER CARAVAN 2003 Service Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2003, Model line: CARAVAN, Model: CHRYSLER CARAVAN 2003Pages: 2177, PDF Size: 59.81 MB
Page 331 of 2177

read and/or reset the Pinion Factor, it is necessary to
use a DRBIIItscan tool.
(1) Plug the DRBIIItscan tool into the diagnostic
connector located under the instrument panel.
(2) Select the Transmission menu.
(3) Select the Miscellaneous menu.
(4) Select Pinion Factor. Then follow the instruc-
tions on the DRBIIItscan tool screen.
STANDARD PROCEDURE - QUICK LEARN
PROCEDURE
The quick learn procedure requires the use of the
DRBIIItscan tool. This program allows the PCM/
TCM to recalibrate itself. This will provide the best
possible transaxle operation.
NOTE: The quick learn procedure should be per-
formed if any of the following procedures are per-
formed:
²Transaxle Assembly Replacement
²Powertrain/Transmission Control Module
Replacement
²Solenoid/Pressure Switch Assembly Replacement
²Clutch Plate and/or Seal Replacement
²Valve Body Replacement or Recondition
To perform the Quick Learn Procedure, the follow-
ing conditions must be met:
²The brakes must be applied
²The engine speed must be above 500 rpm
²The throttle angle (TPS) must be less than 3
degrees
²The shift lever position must stay until
prompted to shift to overdrive
²The shift lever position must stay in overdrive
after the Shift to Overdrive prompt until the
DRBIIItindicates the procedure is complete
²The calculated oil temperature must be above
60É and below 200É
(1) Plug the DRBIIItscan tool into the diagnostic
connector. The connector is located under the instru-
ment panel.
(2) Go to the Transmission screen.
(3) Go to the Miscellaneous screen.
(4) Select Quick Learn Procedure. Follow the
instructions of the DRBIIItto perform the Quick
Learn Procedure.
REMOVAL
REMOVAL - SBEC CONTROLLER
(1) Disconnect the negative battery cable.
(2) Remove the battery shield, refer to the Battery
section for more information.
(3) Remove the 2 upper PCM bracket bolts (Fig.
11).(4) Remove the 2 PCM connectors.
(5) Remove the headlamp, refer to the Lamps sec-
tion for more information.
(6) Remove the lower PCM mounting bolt (Fig. 12).
(7) Remove PCM.
Fig. 11 PCM
1 - Attaching Bolts
Fig. 12 PCM LOWER BOLT
8E - 16 ELECTRONIC CONTROL MODULESRS
POWERTRAIN CONTROL MODULE (Continued)
ProCarManuals.com
Page 338 of 2177

STANDARD PROCEDURE
STANDARD PROCEDURE - PINION FACTOR
SETTING
NOTE: This procedure must be performed if the
PCM/TCM has been replaced with a NEW or
replacement unit. Failure to perform this procedure
will result in an inoperative or improperly calibrated
speedometer.
The vehicle speed readings for the speedometer are
taken from the output speed sensor. The PCM/TCM
must be calibrated to the different combinations of
equipment (final drive and tires) available. Pinion
Factor allows the technician to set the Powertrain/
Transmission Control Module initial setting so that
the speedometer readings will be correct. To properly
read and/or reset the Pinion Factor, it is necessary to
use a DRBIIItscan tool.
(1) Plug the DRBIIItscan tool into the diagnostic
connector located under the instrument panel.
(2) Select the Transmission menu.
(3) Select the Miscellaneous menu.
(4) Select Pinion Factor. Then follow the instruc-
tions on the DRBIIItscan tool screen.
STANDARD PROCEDURE - QUICK LEARN
PROCEDURE
The quick learn procedure requires the use of the
DRBIIItscan tool. This program allows the PCM/
TCM to recalibrate itself. This will provide the best
possible transaxle operation.
NOTE: The quick learn procedure should be per-
formed if any of the following procedures are per-
formed:
²Transaxle Assembly Replacement
²Powertrain/Transmission Control Module
Replacement
²Solenoid/Pressure Switch Assembly Replacement
²Clutch Plate and/or Seal Replacement
²Valve Body Replacement or Recondition
To perform the Quick Learn Procedure, the follow-
ing conditions must be met:
²The brakes must be applied
²The engine speed must be above 500 rpm
²The throttle angle (TPS) must be less than 3
degrees
²The shift lever position must stay until
prompted to shift to overdrive
²The shift lever position must stay in overdrive
after the Shift to Overdrive prompt until the
DRBIIItindicates the procedure is complete²The calculated oil temperature must be above
60É and below 200É
(1) Plug the DRBIIItscan tool into the diagnostic
connector. The connector is located under the instru-
ment panel.
(2) Go to the Transmission screen.
(3) Go to the Miscellaneous screen.
(4) Select Quick Learn Procedure. Follow the
instructions of the DRBIIItto perform the Quick
Learn Procedure.
REMOVAL
NOTE: If transmission control module is being
replaced with a new or replacement unit, the Pinion
Factor and Quick Learn procedures must be per-
formed. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/TRANSMISSION CONTROL
MODULE - STANDARD PROCEDURE) (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MODULES/
TRANSMISSION CONTROL MODULE - STANDARD
PROCEDURE)
(1) Disconnect battery negative cable.
(2) Raise vehicle on hoist.
(3) Remove left front tire/wheel assembly.
(4) Pull back splash shield to gain access to TCM
location.
(5) Disconnect TCM 60-way connector (Fig. 18).
(6) Remove three (3) TCM-to-rail screws and
remove TCM from vehicle (Fig. 19).
Fig. 18 Transmission Control Module 60-way
Connector
1 - TRANSMISSION CONTROL MODULE (TCM)
2 - 60-WAY CONNECTOR
RSELECTRONIC CONTROL MODULES8E-23
TRANSMISSION CONTROL MODULE (Continued)
ProCarManuals.com
Page 2140 of 2177

ABS FASTENER TORQUE,
SPECIFICATIONS......................5-79
ABSORBER - DESCRIPTION, SHOCK.......2-36
ABSORBER - INSTALLATION, SHOCK......2-38
ABSORBER - OPERATION, SHOCK........2-36
ABSORBER - REMOVAL, SHOCK..........2-36
ABSORBER (UPPER BUSHING) -
ASSEMBLY, SHOCK....................2-37
ABSORBER (UPPER BUSHING) -
DISASSEMBLY, SHOCK.................2-36
A/C COMPRESSOR - DESCRIPTION......24-63
A/C COMPRESSOR - OPERATION........24-63
A/C COOL DOWN TEST - DIAGNOSIS
AND TESTING........................24-4
A/C DISTRIBUTION DUCT -
INSTALLATION.......................24-53
A/C DISTRIBUTION DUCT - REMOVAL....24-53
A/C HEATER CONTROL - INSTALLATION....24-9
A/C HEATER CONTROL - REMOVAL.......24-9
A/C PERFORMANCE TEST - DIAGNOSIS
AND TESTING........................24-5
A/C PLUMBING - CAUTION.............24-61
A/C PLUMBING - WARNING............24-61
A/C PRESSURE TRANSDUCER -
DESCRIPTION.......................24-10
A/C PRESSURE TRANSDUCER -
DIAGNOSIS AND TESTING.............24-10
A/C PRESSURE TRANSDUCER -
INSTALLATION.......................24-11
A/C PRESSURE TRANSDUCER -
OPERATION.........................24-10
A/C PRESSURE TRANSDUCER -
REMOVAL..........................24-10
ACCELERATOR PEDAL - INSTALLATION . . . 14-24
ACCELERATOR PEDAL - REMOVAL.......14-23
ACCESSORY DRIVE BELT - DIAGNOSIS
AND TESTING.........................7-7
ACCESSORY DRIVE BELT TENSION,
SPECIFICATIONS.......................7-5
ACCESSORY RELAY - DESCRIPTION . . . 8W-97-2
ACCESSORY RELAY - DIAGNOSIS &
TESTING.........................8W-97-2
ACCESSORY RELAY - OPERATION.....8W-97-2
ACCUMULATOR - DESCRIPTION........21-188
ACCUMULATOR - OPERATION..........21-189
A/C-HEATER CONTROL - INSTALLATION . . . 24-29
A/C-HEATER CONTROL - REMOVAL......24-29
ACTUATOR - DESCRIPTION, BLEND
DOOR........................24-11,24-30
ACTUATOR - DESCRIPTION, ENGAGE.....8N-10
ACTUATOR - DESCRIPTION, LATCH......8N-14
ACTUATOR - DESCRIPTION, MODE
DOOR.............................24-24
ACTUATOR - DESCRIPTION,
RECIRCULATION DOOR................24-27
ACTUATOR - INSTALLATION, BLEND
DOOR........................24-12,24-31
ACTUATOR - INSTALLATION, ENGAGE....8N-11
ACTUATOR - INSTALLATION, LATCH.....8N-14
ACTUATOR - INSTALLATION, MODE
DOOR........................24-25,24-36
ACTUATOR - INSTALLATION,
RECIRCULATION DOOR................24-28
ACTUATOR - OPERATION, BLEND DOOR . . 24-11,
24-30
ACTUATOR - OPERATION, ENGAGE......8N-11
ACTUATOR - OPERATION, LATCH........8N-14
ACTUATOR - OPERATION, MODE DOOR . . . 24-24
ACTUATOR - OPERATION,
RECIRCULATION DOOR................24-27
ACTUATOR - REMOVAL, BLEND DOOR . . . 24-12,
24-31
ACTUATOR - REMOVAL, ENGAGE........8N-11
ACTUATOR - REMOVAL, LATCH.........8N-14
ACTUATOR - REMOVAL, MODE DOOR....24-25,
24-36
ACTUATOR - REMOVAL, RECIRCULATION
DOOR.............................24-27
ADAPTER - INSTALLATION, FRONT DISC
BRAKE CALIPER......................5-31
ADAPTER - INSTALLATION, OIL FILTER
. . . 9-139
ADAPTER - REMOVAL, FRONT DISC
BRAKE CALIPER
......................5-31
ADAPTER - REMOVAL, OIL FILTER
.......9-139
ADAPTIVE MEMORIES, OPERATION -
FUEL CORRECTION OR
................14-20
ADDING ADDITIONAL COOLANT -
STANDARD PROCEDURE
.................7-5ADDITIONAL COOLANT - STANDARD
PROCEDURE, ADDING...................7-5
ADHESIVE ATTACHED - INSTALLATION,
EXTERIOR NAME PLATES..............23-50
ADHESIVE ATTACHED - REMOVAL,
EXTERIOR NAME PLATES..............23-50
ADHESIVE LOCATIONS -
SPECIFICATIONS, STRUCTURAL........23-153
ADJUSTER-BORC-PILLAR -
INSTALLATION, SEAT BELT HEIGHT......8O-12
ADJUSTER-BORC-PILLAR -
REMOVAL, SEAT BELT HEIGHT..........8O-12
ADJUSTER - DIAGNOSIS AND TESTING,
DRUM BRAKE AUTOMATIC..............5-13
ADJUSTER - INSTALLATION, FRONT
SEAT TRACK MANUAL................23-94
ADJUSTER - INSTALLATION, FRONT
SEAT TRACK POWER.................23-94
ADJUSTER - REMOVAL, FRONT SEAT
TRACK MANUAL.....................23-94
ADJUSTER - REMOVAL, FRONT SEAT
TRACK POWER......................23-94
ADJUSTER KNOB - INSTALLATION, SEAT
BELT HEIGHT.......................8O-13
ADJUSTER KNOB - REMOVAL, SEAT
BELT HEIGHT.......................8O-13
ADJUSTER NOISE DIAGNOSIS -
DIAGNOSIS AND TESTING, HYDRAULIC
LASH...............................9-34
ADJUSTER TENSION RELEASE -
STANDARD PROCEDURE, PARKING
BRAKE AUTOMATIC....................5-58
ADJUSTER TENSION RESET -
STANDARD PROCEDURE, PARKING
BRAKE AUTOMATIC.....................5-59
ADJUSTERS - INSTALLATION,
HYDRAULIC LASH.....................9-34
ADJUSTERS - REMOVAL, HYDRAULIC
LASH...............................9-34
AERATION - DIAGNOSIS AND TESTING,
COOLING SYSTEM.....................7-3
AFTER AN AIRBAG DEPLOYMENT -
STANDARD PROCEDURE, SERVICE.......8O-3
AIR CLEANER ELEMENT - INSTALLATION . . 9-24,
9-98
AIR CLEANER ELEMENT - REMOVAL . . 9-24,9-98
AIR CLEANER HOUSING - INSTALLATION . . 9-24,
9-99
AIR CLEANER HOUSING - REMOVAL . . 9-24,9-99
AIR CONDITIONING LINES -
INSTALLATION, REAR................24-105
AIR CONDITIONING LINES - REMOVAL,
REAR.............................24-104
AIR CONTROL MOTOR - DESCRIPTION,
IDLE...............................14-28
AIR CONTROL MOTOR - INSTALLATION,
IDLE...............................14-29
AIR CONTROL MOTOR - OPERATION,
IDLE...............................14-28
AIR CONTROL MOTOR - REMOVAL, IDLE . . 14-29
AIR EXHAUSTER - DESCRIPTION, REAR
QUARTER PANEL/FENDER..............23-56
AIR EXHAUSTER - INSTALLATION, REAR
QUARTER PANEL/FENDER..............23-57
AIR EXHAUSTER - REMOVAL, REAR
QUARTER PANEL/FENDER..............23-56
AIR FILTER - DESCRIPTION............24-39
AIR FILTER - INSTALLATION............24-40
AIR FILTER - REMOVAL...............24-39
AIR GAP - STANDARD PROCEDURE,
COMPRESSOR CLUTCH...............24-17
AIR GAP, SPECIFICATIONS - WHEEL
SPEED SENSOR.......................5-79
AIR INTAKE PIPE - INSTALLATION......24-113
AIR INTAKE PIPE - REMOVAL..........24-112
AIR OUTLETS - DESCRIPTION.....24-40,24-52
AIR OUTLETS - INSTALLATION..........24-52
AIR OUTLETS - REMOVAL.............24-52
AIR PRESSURE TESTS - DIAGNOSIS
AND TESTING, CLUTCH...............21-122
AIR TEMPERATURE SENSOR -
DESCRIPTION, INLET.................14-29
AIR TEMPERATURE SENSOR -
OPERATION, INLET
...................14-29
AIRBAG - DESCRIPTION, DRIVER
........8O-5
AIRBAG - DESCRIPTION, PASSENGER
.....8O-7
AIRBAG - DESCRIPTION, SEAT
..........8O-10
AIRBAG - INSTALLATION, DRIVER
........8O-6AIRBAG - INSTALLATION, PASSENGER....8O-9
AIRBAG - OPERATION, DRIVER..........8O-5
AIRBAG - OPERATION, PASSENGER.......8O-8
AIRBAG - OPERATION, SEAT...........8O-11
AIRBAG - REMOVAL, DRIVER............8O-5
AIRBAG - REMOVAL, PASSENGER........8O-8
AIRBAG CONTROL MODULE -
DESCRIPTION, SIDE IMPACT...........8O-17
AIRBAG CONTROL MODULE -
INSTALLATION, SIDE IMPACT...........8O-17
AIRBAG CONTROL MODULE -
OPERATION, SIDE IMPACT.............8O-17
AIRBAG CONTROL MODULE - REMOVAL,
SIDE IMPACT.......................8O-17
AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN........8O-3
AIRBAG SYSTEM - DIAGNOSIS AND
TESTING............................8O-2
AIRBAG TRIM COVER - INSTALLATION,
DRIVER.............................8O-7
AIRBAG TRIM COVER - REMOVAL,
DRIVER.............................8O-6
AIRBAGS - STANDARD PROCEDURE,
HANDLING..........................8O-3
AJAR SWITCH - EXPORT -
INSTALLATION, HOOD.................8Q-3
AJAR SWITCH - EXPORT - REMOVAL,
HOOD..............................8Q-3
ALIGNMENT - DESCRIPTION, WHEEL......2-46
ALIGNMENT - EXPORT - STANDARD
PROCEDURE, FRONT FOG LAMP UNIT.....8L-9
ALIGNMENT - EXPORT - STANDARD
PROCEDURE, HEADLAMP UNIT.........8L-17
ALIGNMENT - STANDARD PROCEDURE,
FRONT FOG LAMP UNIT................8L-9
ALIGNMENT - STANDARD PROCEDURE,
FRONT WIPER ARM...................8R-8
ALIGNMENT - STANDARD PROCEDURE,
HEADLAMP UNIT.....................8L-17
ALIGNMENT - STANDARD PROCEDURE,
WHEEL.............................2-51
ALIGNMENT, SPECIFICATIONS - WHEEL....2-55
ALUMINUM WHEEL CARE - CLEANING . . . 22-18
AMBIENT TEMP SENSOR - DESCRIPTION . 8M-11
AMBIENT TEMP SENSOR - OPERATION . . 8M-11
AMBIENT TEMPERATURE SENSOR -
DIAGNOSIS AND TESTING.............8M-12
AMBIENT TEMPERATURE SENSOR
CIRCUIT - DIAGNOSIS AND TESTING....8M-12
AN AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER...........8O-3
ANTENNA - EXPORT - DESCRIPTION,
QUARTER GLASS INTEGRAL............8A-9
ANTENNA - EXPORT - DIAGNOSIS AND
TESTING, QUARTER GLASS INTEGRAL....8A-9
ANTENNA - EXPORT - OPERATION,
QUARTER GLASS INTEGRAL............8A-9
ANTENNA BODY AND CABLE -
DESCRIPTION........................8A-4
ANTENNA BODY AND CABLE -
DIAGNOSIS AND TESTING..............8A-4
ANTENNA BODY AND CABLE -
INSTALLATION.......................8A-6
ANTENNA BODY AND CABLE -
OPERATION..........................8A-4
ANTENNA BODY AND CABLE - REMOVAL . . 8A-5
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL..................8A-9
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL..................8A-8
ANTENNA MODULE - EXPORT -
DESCRIPTION........................8A-6
ANTENNA MODULE - EXPORT -
DIAGNOSIS AND TESTING..............8A-7
ANTENNA MODULE - EXPORT -
INSTALLATION.......................8A-7
ANTENNA MODULE - EXPORT -
OPERATION..........................8A-6
ANTENNA MODULE - EXPORT -
REMOVAL
...........................8A-7
ANTILOCK BRAKE - DESCRIPTION,
CONTROLLER
........................8E-5
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER
........................8E-6
ANTILOCK BRAKE - OPERATION,
CONTROLLER
........................8E-5
ANTILOCK BRAKE - REMOVAL,
CONTROLLER
........................8E-6
RSINDEX1
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com
Page 2161 of 2177

OIL PRESSURE SWITCH - INSTALLATION . 9-141,
9-54
OIL PRESSURE SWITCH - OPERATION....9-141
OIL PRESSURE SWITCH - REMOVAL . 9-141,9-54
OIL PUMP - ASSEMBLY...........9-143,9-56
OIL PUMP - ASSEMBLY..............21-232
OIL PUMP - CLEANING............9-142,9-56
OIL PUMP - DESCRIPTION.............9-142
OIL PUMP - DESCRIPTION............21-230
OIL PUMP - DISASSEMBLY........9-142,9-55
OIL PUMP - DISASSEMBLY............21-230
OIL PUMP - INSPECTION..........9-142,9-56
OIL PUMP - INSTALLATION........9-144,9-57
OIL PUMP - INSTALLATION, SEAL......21-233
OIL PUMP - OPERATION..............21-230
OIL PUMP - REMOVAL............9-142,9-55
OIL PUMP - REMOVAL, SEAL..........21-232
OIL SEAL - FRONT - INSTALLATION,
CRANKSHAFT...................9-127,9-40
OIL SEAL - FRONT - REMOVAL,
CRANKSHAFT...................9-127,9-40
OIL SEAL - REAR - INSTALLATION,
CRANKSHAFT...................9-129,9-42
OIL SEAL - REAR - REMOVAL,
CRANKSHAFT...................9-128,9-41
OIL SEAL RETAINER - INSTALLATION,
CRANKSHAFT REAR..................9-129
OIL SEAL RETAINER - REMOVAL,
CRANKSHAFT REAR....................9-129
OIL SEAL(S) - INSTALLATION,
CAMSHAFT..........................9-28
OIL SEAL(S) - REMOVAL, CAMSHAFT.....9-27
ON-BOARD DIAGNOSTIC SYSTEM -
DIAGNOSIS AND TESTING..............8F-21
OPEN LATCH - INSTALLATION, HOLD.....23-25
OPEN LATCH - REMOVAL, HOLD........23-25
OPEN LATCH CABLE - INSTALLATION,
HOLD..............................23-38
OPEN LATCH CABLE - REMOVAL, HOLD . . . 23-37
OPEN LATCH STRIKER - INSTALLATION,
HOLD..............................23-26
OPEN LATCH STRIKER - REMOVAL,
HOLD..............................23-26
OPEN SWITCH - DESCRIPTION, FULL....8N-12,
8N-31
OPEN SWITCH - INSTALLATION, FULL....8N-13
OPEN SWITCH - OPERATION, FULL . 8N-12,8N-31
OPEN SWITCH - REMOVAL, FULL.......8N-13
OPEN-CIRCUIT VOLTAGE TEST -
STANDARD PROCEDURE...............8F-13
OPENING DIMENSIONS -
SPECIFICATIONS, BODY..............23-124
OPENING REINFORCEMENT -
INSTALLATION, GRILLE................23-53
OPENING REINFORCEMENT - REMOVAL,
GRILLE............................23-53
ORDER, SPECIFICATIONS - FIRING........8I-3
O-RING - INSTALLATION, REAR COVER . . . 21-20
O-RING - REMOVAL, REAR COVER.......21-19
ORVR - OPERATION..................25-14
OUTBOARD - FRONT - INSTALLATION,
SEAT BELT & RETRACTOR
.............8O-13
OUTBOARD - FRONT - REMOVAL, SEAT
BELT & RETRACTOR
..................8O-13
OUTBOARD - INSTALLATION, SEAT BELT
& RETRACTOR - FIRST ROW
...........8O-13
OUTBOARD - INSTALLATION, SEAT BELT
& RETRACTOR - SECOND ROW - LEFT
. . . 8O-16
OUTBOARD - INSTALLATION, SEAT BELT
& RETRACTOR - SECOND ROW -
RIGHT
.............................8O-14
OUTBOARD - REMOVAL, SEAT BELT &
RETRACTOR - FIRST ROW
.............8O-13
OUTBOARD - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - LEFT
.....8O-16
OUTBOARD - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT
....8O-14
OUTBOARD WITH REAR HVAC - LWB -
INSTALLATION, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT
....8O-15
OUTBOARD WITH REAR HVAC - LWB -
REMOVAL, SEAT BELT & RETRACTOR -
SECOND ROW - RIGHT
................8O-15
OUTER - INSTALLATION, CV BOOT
........3-10
OUTER - REMOVAL, CV BOOT
...........3-10
OUTER BELT MOLDING - INSTALLATION,
FRONT DOOR
......................23-110OUTER BELT MOLDING - REMOVAL,
FRONT DOOR......................23-110
OUTER HALF SHAFT SEAL -
INSTALLATION.......................21-19
OUTER HALF SHAFT SEAL - REMOVAL . . . 21-19
OUTER TIE ROD - INSTALLATION........19-34
OUTER TIE ROD - REMOVAL...........19-34
OUTLET - DESCRIPTION, POWER......8W-97-5
OUTLET - DIAGNOSIS & TESTING,
POWER..........................8W-97-6
OUTLET - INSTALLATION, DEMISTER.....24-42
OUTLET - INSTALLATION, FRONT DOOR
REAR..............................24-42
OUTLET - INSTALLATION, INSTRUMENT
PANEL.............................24-42
OUTLET - OPERATION, POWER.......8W-97-5
OUTLET - REMOVAL, DEMISTER........24-41
OUTLET - REMOVAL, FRONT DOOR
REAR..............................24-41
OUTLET - REMOVAL, INSTRUMENT
PANEL.............................24-42
OUTLETS - DESCRIPTION, AIR.....24-40,24-52
OUTLETS - INSTALLATION, AIR.........24-52
OUTLETS - INSTALLATION, CENTER
BEZEL.............................24-42
OUTLETS - REMOVAL, AIR.............24-52
OUTLETS - REMOVAL, CENTER BEZEL....24-40
OUTPUT - DESCRIPTION, SPEED
SENSOR...........................21-241
OUTPUT - INSTALLATION, SPEED
SENSOR...........................21-242
OUTPUT - OPERATION, 5 VOLT SUPPLY -
PCM...............................8E-15
OUTPUT - OPERATION, SPEED SENSOR . . 21-241
OUTPUT - REMOVAL, SPEED SENSOR . . . 21-241
OUTPUT - SBEC CONTROLLER -
OPERATION, 8-VOLT SUPPLY - PCM.....8E-15
OUTPUT FLANGE SEAL - INSTALLATION . . . 3-46
OUTPUT FLANGE SEAL - REMOVAL.......3-45
OUTPUT FLANGE SHIM SELECTION,
ADJUSTMENTS.......................21-7
OUTSIDE HANDLE - INSTALLATION......23-35
OUTSIDE HANDLE - REMOVAL..........23-35
OUTSIDE HANDLE CABLE -
INSTALLATION.......................23-36
OUTSIDE HANDLE CABLE - REMOVAL....23-36
OVER STEERING COLUMN COVER -
INSTALLATION.......................23-69
OVER STEERING COLUMN COVER -
REMOVAL..........................23-69
OVERHEAD CONSOLE - DESCRIPTION....8M-1
OVERHEAD CONSOLE - DIAGNOSIS AND
TESTING............................8M-2
OVERHEAD CONSOLE - OPERATION......8M-2
OVERHEAD CONSOLE - REMOVAL........8M-6
OVERHEAD CONSOLE, SPECIAL TOOLS . . . 8M-6
OVERRUNNING CLUTCH - DESCRIPTION,
BI-DIRECTIONAL......................3-34
OVERRUNNING CLUTCH - OPERATION,
BI-DIRECTIONAL......................3-36
OVERRUNNING CLUTCH HOUSING FLUID
CHANGE - STANDARD PROCEDURE.......3-41
PAD - INSTALLATION, REAR FASCIA -
SCUFF..............................13-4
PAD - REMOVAL, REAR FASCIA - SCUFF . . . 13-3
PAD ASSEMBLY - INSTALLATION,
INSTRUMENT PANEL TOP..............23-70
PAD ASSEMBLY - REMOVAL,
INSTRUMENT PANEL TOP..............23-70
PAINT CODE - DESCRIPTION...........23-84
PAINTED TOUCH-UP - DESCRIPTION.....23-84
PAN - CLEANING, OIL.................9-140
PAN - INSPECTION, OIL...............9-140
PAN - INSTALLATION, OIL.........9-140,9-54
PAN - REMOVAL, OIL.............9-140,9-54
PANEL - INSTALLATION, BENCH
SEATBACK..........................23-98
PANEL - INSTALLATION, FRONT
SEATBACK..........................23-92
PANEL - INSTALLATION, GLASS
........23-117
PANEL - INSTALLATION, LEFT D-PILLAR
TRIM
..............................23-77
PANEL - INSTALLATION, LEFT QUARTER
TRIM
..............................23-78
PANEL - INSTALLATION, LOWER
INSTRUMENT
.......................23-68
PANEL - INSTALLATION, RIGHT
D-PILLAR TRIM
......................23-80PANEL - INSTALLATION, RIGHT
QUARTER TRIM......................23-78
PANEL - INSTALLATION, TRIM.....23-20,23-33,
23-43
PANEL - REMOVAL, BENCH SEATBACK . . . 23-98
PANEL - REMOVAL, FRONT SEATBACK....23-91
PANEL - REMOVAL, GLASS............23-117
PANEL - REMOVAL, LEFT D-PILLAR
TRIM..............................23-77
PANEL - REMOVAL, LEFT QUARTER
TRIM..............................23-78
PANEL - REMOVAL, LOWER
INSTRUMENT.......................23-68
PANEL - REMOVAL, RIGHT D-PILLAR
TRIM..............................23-80
PANEL - REMOVAL, RIGHT QUARTER
TRIM..............................23-78
PANEL - REMOVAL, TRIM....23-20,23-33,23-42
PANEL ADJUSTMENT, ADJUSTMENTS -
SUNROOF GLASS...................23-117
PANEL ANTENNA CABLE -
INSTALLATION, INSTRUMENT............8A-9
PANEL ANTENNA CABLE - REMOVAL,
INSTRUMENT........................8A-8
PANEL ASSEMBLY - INSTALLATION,
INSTRUMENT.......................23-65
PANEL ASSEMBLY - REMOVAL,
INSTRUMENT.......................23-64
PANEL CENTER BEZEL - INSTALLATION,
INSTRUMENT.......................23-67
PANEL CENTER BEZEL - REMOVAL,
INSTRUMENT.......................23-67
PANEL DUCTS - INSTALLATION.........24-51
PANEL DUCTS - REMOVAL.............24-51
PANEL END CAP - INSTALLATION,
INSTRUMENT.......................23-67
PANEL END CAP - REMOVAL,
INSTRUMENT.......................23-67
PANEL OUTLET - INSTALLATION,
INSTRUMENT.......................24-42
PANEL OUTLET - REMOVAL,
INSTRUMENT.......................24-42
PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC BODY............23-3
PANEL TOP COVER - INSTALLATION,
INSTRUMENT.......................23-67
PANEL TOP COVER - REMOVAL,
INSTRUMENT.......................23-67
PANEL TOP PAD ASSEMBLY -
INSTALLATION, INSTRUMENT...........23-70
PANEL TOP PAD ASSEMBLY - REMOVAL,
INSTRUMENT.......................23-70
PANEL/FENDER AIR EXHAUSTER -
DESCRIPTION, REAR QUARTER.........23-56
PANEL/FENDER AIR EXHAUSTER -
INSTALLATION, REAR QUARTER.........23-57
PANEL/FENDER AIR EXHAUSTER -
REMOVAL, REAR QUARTER............23-56
PARK SWITCH - DIAGNOSIS AND
TESTING, FAILED.....................8R-2
PARKING BRAKE - INSTALLATION,
LEVER..............................5-65
PARKING BRAKE - INSTALLATION,
SHOES..............................5-72
PARKING BRAKE - REMOVAL, LEVER......5-64
PARKING BRAKE - REMOVAL, SHOES.....5-67
PARKING BRAKE AUTOMATIC ADJUSTER
TENSION RELEASE - STANDARD
PROCEDURE.........................5-58
PARKING BRAKE AUTOMATIC ADJUSTER
TENSION RESET - STANDARD
PROCEDURE.........................5-59
PARKING BRAKE CABLE (FRONT) -
INSTALLATION........................5-63
PARKING BRAKE CABLE (FRONT) -
REMOVAL...........................5-59
PARKING BRAKE CABLE
(INTERMEDIATE) - INSTALLATION........5-63
PARKING BRAKE CABLE
(INTERMEDIATE) - REMOVAL
............5-60
PARKING BRAKE CABLE (LEFT REAR) -
INSTALLATION
........................5-64
PARKING BRAKE CABLE (LEFT REAR) -
REMOVAL
...........................5-62
PARKING BRAKE CABLE (RIGHT REAR) -
INSTALLATION
........................5-63
PARKING BRAKE CABLE (RIGHT REAR) -
REMOVAL
...........................5-60
22 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com
Page 2165 of 2177

REAR WASHER PUMP MOTOR -
INSTALLATION......................8R-14
REAR WASHER PUMP MOTOR -
REMOVAL..........................8R-13
REAR WHEEL SPEED SENSOR - AWD -
INSTALLATION........................5-80
REAR WHEEL SPEED SENSOR - AWD -
REMOVAL...........................5-80
REAR WHEEL SPEED SENSOR - FWD -
INSTALLATION........................5-81
REAR WHEEL SPEED SENSOR - FWD -
REMOVAL...........................5-81
REAR WINDOW DEFOGGER SWITCH -
DESCRIPTION........................8G-2
REAR WINDOW DEFOGGER SWITCH -
OPERATION..........................8G-2
REAR WIPER ARM - INSTALLATION......8R-14
REAR WIPER ARM - REMOVAL.........8R-14
REAR WIPER MOTOR - INSTALLATION . . . 8R-15
REAR WIPER MOTOR - REMOVAL.......8R-14
REAR WIPER SYSTEM - DIAGNOSIS
AND TESTING........................8R-4
REAR WIPER/WASHER SWITCH -
DESCRIPTION.......................8R-15
REAR WIPER/WASHER SWITCH -
OPERATION.........................8R-15
RECEIVE - PCM INPUT - OPERATION,
DATA BUS COMMUNICATION...........8E-15
RECEIVER/DRIER - DESCRIPTION........24-83
RECEIVER/DRIER - INSTALLATION.......24-84
RECEIVER/DRIER - OPERATION.........24-84
RECEIVER/DRIER - REMOVAL...........24-84
RECIRCULATION DOOR ACTUATOR -
DESCRIPTION.......................24-27
RECIRCULATION DOOR ACTUATOR -
INSTALLATION.......................24-28
RECIRCULATION DOOR ACTUATOR -
OPERATION.........................24-27
RECIRCULATION DOOR ACTUATOR -
REMOVAL..........................24-27
RECLINER HANDLE - INSTALLATION.....23-89
RECLINER HANDLE - REMOVAL.........23-89
RECOVERY - STANDARD PROCEDURE,
REFRIGERANT.......................24-89
RECOVERY CONTAINER - DESCRIPTION,
COOLANT............................7-19
RECOVERY CONTAINER - INSTALLATION,
COOLANT............................7-20
RECOVERY CONTAINER - OPERATION,
COOLANT............................7-19
RECOVERY CONTAINER - REMOVAL,
COOLANT............................7-20
RECOVERY SYSTEM - DIAGNOSIS AND
TESTING, COOLANT...................7-20
REFACING VALVES AND VALVE SEATS -
STANDARD PROCEDURE...............9-104
REFERENCES - DESCRIPTION, TORQUE . . Intro.-8
REFRIGERANT - DESCRIPTION..........24-85
REFRIGERANT - OPERATION............24-85
REFRIGERANT OIL - DESCRIPTION......24-90
REFRIGERANT OIL - OPERATION........24-90
REFRIGERANT OIL LEVEL - STANDARD
PROCEDURE........................24-90
REFRIGERANT RECOVERY - STANDARD
PROCEDURE
........................24-89
REFRIGERANT SYSTEM CHARGE -
STANDARD PROCEDURE
...............24-88
REFRIGERANT SYSTEM CHARGE LEVEL
- DIAGNOSIS AND TESTING
............24-85
REFRIGERANT SYSTEM EVACUATE -
STANDARD PROCEDURE
...............24-89
REFRIGERANT SYSTEM LEAKS -
DIAGNOSIS AND TESTING
.............24-86
REFRIGERANT SYSTEM SERVICE
EQUIPMENT - STANDARD PROCEDURE
. . . 24-87
REGULATOR - DESCRIPTION, VOLTAGE
. . . 8F-27
REGULATOR - INSTALLATION, FUEL
PRESSURE
..........................14-7
REGULATOR - MANUAL - INSTALLATION,
WINDOW
...........................23-23
REGULATOR - MANUAL - REMOVAL,
WINDOW
...........................23-23
REGULATOR - OPERATION, FUEL
PRESSURE
..........................14-7
REGULATOR - OPERATION, VOLTAGE
.....8F-27
REGULATOR - POWER - INSTALLATION,
WINDOW
...........................23-22REGULATOR - POWER - REMOVAL,
WINDOW...........................23-22
REGULATOR - REMOVAL, FUEL
PRESSURE..........................14-7
REINFORCEMENT - INSTALLATION,
FRONT BUMPER......................13-2
REINFORCEMENT - INSTALLATION,
GRILLE OPENING....................23-53
REINFORCEMENT - INSTALLATION, REAR
BUMPER............................13-3
REINFORCEMENT - REMOVAL, FRONT
BUMPER............................13-2
REINFORCEMENT - REMOVAL, GRILLE
OPENING...........................23-53
REINFORCEMENT - REMOVAL, REAR
BUMPER............................13-3
RELAY - DESCRIPTION.................8G-6
RELAY - DESCRIPTION, ACCESSORY . . . 8W-97-2
RELAY - DESCRIPTION, AUTO SHUT
DOWN..............................8I-3
RELAY - DESCRIPTION, BLOWER
MOTOR.......................24-13,24-32
RELAY - DESCRIPTION, COMPRESSOR
CLUTCH............................24-21
RELAY - DESCRIPTION, DEFOGGER.......8G-2
RELAY - DESCRIPTION, FUEL PUMP.....14-28
RELAY - DESCRIPTION, RADIATOR FAN....7-30
RELAY - DESCRIPTION, TRANSMISSION
CONTROL.........................21-247
RELAY - DIAGNOSIS & TESTING,
ACCESSORY......................8W-97-2
RELAY - DIAGNOSIS AND TESTING,
BLOWER MOTOR...............24-14,24-33
RELAY - DIAGNOSIS AND TESTING,
COMPRESSOR CLUTCH...............24-22
RELAY - DIAGNOSIS AND TESTING,
HORN..............................8H-5
RELAY - INSTALLATION, BLOWER
MOTOR.......................24-14,24-33
RELAY - INSTALLATION, COMPRESSOR
CLUTCH............................24-22
RELAY - INSTALLATION, HORN..........8H-5
RELAY - INSTALLATION, RADIATOR FAN . . . 7-30
RELAY - OPERATION, ACCESSORY.....8W-97-2
RELAY - OPERATION, AUTO SHUT DOWN . . . 8I-3
RELAY - OPERATION, BLOWER MOTOR . . 24-13,
24-32
RELAY - OPERATION, COMPRESSOR
CLUTCH............................24-21
RELAY - OPERATION, FUEL PUMP.......14-28
RELAY - OPERATION, RADIATOR FAN......7-30
RELAY - OPERATION, TRANSMISSION
CONTROL.........................21-248
RELAY - REMOVAL, BLOWER MOTOR....24-14,
24-33
RELAY - REMOVAL, COMPRESSOR
CLUTCH............................24-22
RELAY - REMOVAL, HORN..............8H-5
RELAY - REMOVAL, RADIATOR FAN.......7-30
RELEASE - STANDARD PROCEDURE,
PARKING BRAKE AUTOMATIC
ADJUSTER TENSION...................5-58
RELEASE CABLE - INSTALLATION, LATCH . 23-61
RELEASE CABLE - REMOVAL, LATCH.....23-60
RELEASE LEVER AND BEARING -
INSTALLATION, CLUTCH.................6-7
RELEASE LEVER AND BEARING -
REMOVAL, CLUTCH.....................6-6
RELEASE PROCEDURE - STANDARD
PROCEDURE, FUEL SYSTEM
PRESSURE..........................14-2
RELIEF VALVE - INSTALLATION, OIL
PRESSURE.........................9-141
RELIEF VALVE - REMOVAL, OIL
PRESSURE.........................9-141
REMOTE KEYLESS ENTRY MODULE -
DESCRIPTION.......................8N-43
REMOTE KEYLESS ENTRY MODULE -
DIAGNOSIS AND TESTING.............8N-43
REMOTE KEYLESS ENTRY MODULE -
INSTALLATION
......................8N-44
REMOTE KEYLESS ENTRY MODULE -
OPERATION
.........................8N-43
REMOTE KEYLESS ENTRY MODULE -
REMOVAL
..........................8N-44
REMOTE SWITCH - DIAGNOSIS AND
TESTING
...........................8N-49
REMOTE SWITCH - INSTALLATION
......8N-49REMOTE SWITCH - REMOVAL..........8N-49
REMOTE SWITCHES - DESCRIPTION.....8A-12
REMOTE SWITCHES - DIAGNOSIS AND
TESTING...........................8A-12
REMOTE SWITCHES - INSTALLATION.....8A-14
REMOTE SWITCHES - OPERATION.......8A-12
REMOTE SWITCHES - REMOVAL........8A-13
REPAIR - DESCRIPTION, FRONT CRADLE
CROSSMEMBER THREAD...............13-9
REPAIR - DESCRIPTION, THREADED
HOLE.............................Intro.-5
REPAIR - STANDARD PROCEDURE, GRID
LINE AND TERMINAL..................8G-3
REPAIR - STANDARD PROCEDURE,
INTAKE MANIFOLD VACUUM PORT......9-145
REPAIR - STANDARD PROCEDURE,
MANIFOLD STRIPPED THREAD..........9-145
REPAIR - STANDARD PROCEDURE,
PLASTIC BODY PANEL.................23-3
REPAIR OF DAMAGED OR WORN
THREADS - STANDARD PROCEDURE . . 9-10,9-86
REPAIR REAR - STANDARD
PROCEDURE, GRID LINE...............8G-2
REPAIRING - STANDARD PROCEDURE,
TIRE LEAK..........................22-17
REPEATER LAMP - EXPORT -
INSTALLATION.......................8L-22
REPEATER LAMP - EXPORT - REMOVAL . . 8L-22
REQUIREMENTS - DESCRIPTION, FUEL.....0-4
REQUIREMENTS - DIESEL ENGINE -
DESCRIPTION, FUEL....................0-6
RESERVOIR - DESCRIPTION, VACUUM....8P-6
RESERVOIR - INSTALLATION, VACUUM....8P-6
RESERVOIR - INSTALLATION, WASHER . . . 8R-17
RESERVOIR - OPERATION, VACUUM......8P-6
RESERVOIR - REMOVAL, VACUUM........8P-6
RESERVOIR - REMOVAL, WASHER......8R-16
RESET - STANDARD PROCEDURE,
PARKING BRAKE AUTOMATIC
ADJUSTER TENSION...................5-59
RESISTANCE, SPECIFICATIONS - SPARK
PLUG CABLE.........................8I-2
RESISTANCE TEST - DIAGNOSIS AND
TESTING, FEED CIRCUIT...............8F-32
RESISTOR - DESCRIPTION, BLOWER
MOTOR.......................24-14,24-34
RESISTOR - DIAGNOSIS AND TESTING,
BLOWER MOTOR...............24-15,24-34
RESISTOR - INSTALLATION, BLOWER
MOTOR.......................24-16,24-35
RESISTOR - OPERATION, BLOWER
MOTOR.......................24-15,24-34
RESISTOR - REMOVAL, BLOWER
MOTOR.......................24-16,24-35
RESONATOR - INSTALLATION............11-9
RESONATOR - REMOVAL...............11-9
RESTRAINT CONTROLLER -
DESCRIPTION, OCCUPANT..............8O-7
RESTRAINT CONTROLLER -
INSTALLATION, OCCUPANT.............8O-7
RESTRAINT CONTROLLER - OPERATION,
OCCUPANT..........................8O-7
RESTRAINT CONTROLLER - REMOVAL,
OCCUPANT..........................8O-7
RESTRAINTS - DESCRIPTION............8O-2
RESTRAINTS - OPERATION.............8O-2
RESTRAINTS - WARNING...............8O-2
RESTRICTION CHECK - DIAGNOSIS AND
TESTING, EXHAUST SYSTEM............11-2
RETAINER - INSTALLATION,
CRANKSHAFT REAR OIL SEAL..........9-129
RETAINER - INSTALLATION, PLASTIC
GROCERY BAG.....................23-103
RETAINER - REMOVAL, CRANKSHAFT
REAR OIL SEAL......................9-129
RETAINER - REMOVAL, PLASTIC
GROCERY BAG.....................23-103
RETRACTOR - FIRST ROW - OUTBOARD
- INSTALLATION, SEAT BELT
...........8O-13
RETRACTOR - FIRST ROW - OUTBOARD
- REMOVAL, SEAT BELT
...............8O-13
RETRACTOR - OUTBOARD - FRONT -
INSTALLATION, SEAT BELT
.............8O-13
RETRACTOR - OUTBOARD - FRONT -
REMOVAL, SEAT BELT
................8O-13
RETRACTOR - SECOND ROW - LEFT
OUTBOARD - INSTALLATION, SEAT
BELT
..............................8O-16
26 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com