coolant CHRYSLER CARAVAN 2005 Service Manual

CHRYSLER CARAVAN 2005 Service Manual CARAVAN 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56862/w960_56862-0.png CHRYSLER CARAVAN 2005 Service Manual

Page 2162 of 2339

CHRYSLER CARAVAN 2005  Service Manual TEMPERATURE CONTROL
If the heater outlet air temperature cannot be
adjusted with the temperature control knob on the
A/C-heater control panel, the following could require
service:
²Blend door binding

Page 2212 of 2339

CHRYSLER CARAVAN 2005  Service Manual (13) Remove the two screws that secure the top of
the quarter trim panel attaching bracket to the quar-
ter inner panel.(14) Remove the two screws that secure the bottom
of the quarter trim panel atta

Page 2213 of 2339

CHRYSLER CARAVAN 2005  Service Manual INSTALLATION
NOTE: If the rear heater core or the rear HVAC
housing have been removed from the vehicle for
service, the rear heater core may be pre-filled with
the proper engine coolant mixture prior

Page 2216 of 2339

CHRYSLER CARAVAN 2005  Service Manual PLUMBING - FRONT
DESCRIPTION
CAUTION: The system must be completely empty
before opening any fitting or connection in the
refrigeration system. Open fittings with caution
even after the system has bee

Page 2235 of 2339

CHRYSLER CARAVAN 2005  Service Manual heater core inlet and outlet ports. Removable heater
core tubes attach to the ports by use of a sealing
plate secured with a screw to the heater core tank.
This removable heater core tube arrangement

Page 2236 of 2339

CHRYSLER CARAVAN 2005  Service Manual FRONT HEATER CORE
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DIS

Page 2238 of 2339

CHRYSLER CARAVAN 2005  Service Manual (2) Using spring tension clamp pliers, compress
and slide the clamps off of each end of the hose being
removed (Fig. 20), (Fig. 21) or (Fig. 22).
CAUTION:
DO NOT apply excessive pressure on heater tub

Page 2239 of 2339

CHRYSLER CARAVAN 2005  Service Manual HEATER RETURN HOSE
REMOVAL
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
WARNI

Page 2253 of 2339

CHRYSLER CARAVAN 2005  Service Manual (5) Install the rear evaporator line extension onto
the expansion valve (Refer to 24 - HEATING & AIR
CONDITIONING/PLUMBING - REAR/EVAPORA-
TOR - INSTALLATION - EVAPORATOR LINE
EXTENSION).
(6) Install

Page 2254 of 2339

CHRYSLER CARAVAN 2005  Service Manual (7) Refill the engine cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM REFILL).
THERMAL CYCLING
If the rear heater core was emptied and was not
pre-filled, it will be necessa