warning CHRYSLER CARAVAN 2005 Service Manual

CHRYSLER CARAVAN 2005 Service Manual CARAVAN 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56862/w960_56862-0.png CHRYSLER CARAVAN 2005 Service Manual

Page 1443 of 2339

CHRYSLER CARAVAN 2005  Service Manual PUMP
TABLE OF CONTENTS
page page
PUMP
DESCRIPTION
DESCRIPTION - PUMP (2.4L/3.3L/3.8L
ENGINE)............................36
DESCRIPTION - PUMP (DIESEL).........37
OPERATION...........................37

Page 1444 of 2339

CHRYSLER CARAVAN 2005  Service Manual DESCRIPTION - PUMP (DIESEL)
Hydraulic pressure for the operation of the power
steering gear is provided by a belt driven power
steering pump. The power steering pump is mounted
front lower right corne

Page 1451 of 2339

CHRYSLER CARAVAN 2005  Service Manual NOTE: Before installing power steering pressure
hose on power steering pump, inspect the O-ring
on the power steering pressure hose for damage
and replace if required.
(4) Install the power steering f

Page 1453 of 2339

CHRYSLER CARAVAN 2005  Service Manual HOSE - POWER STEERING
PRESSURE
REMOVAL
REMOVAL - 2.4L ENGINE
NOTE: Before proceeding, review all WARNINGS
and CAUTIONS. (Refer to 19 - STEERING/PUMP -
WARNING)(Refer to 19 - STEERING/PUMP - CAU-
TION)

Page 1456 of 2339

CHRYSLER CARAVAN 2005  Service Manual (3) Install new O-rings on ends of power steering
fluid pressure hose. Lubricate O-rings using clean
power steering fluid.
CAUTION: Use care not to bend tube ends of the
power steering hoses when inst

Page 1458 of 2339

CHRYSLER CARAVAN 2005  Service Manual (4) Route hose (with cooler attached) up toward
reservoir avoiding tight bends or kinking.
(5) Start steering gear end of hose into gear port.
Do not tighten hose tube nut at this time.
(6) Attach ret

Page 1537 of 2339

CHRYSLER CARAVAN 2005  Service Manual (3) Using a plastic hammer, remove extension
housing/adapter plate on the right side of the trans-
axle.
WARNING: HOLD ONTO DIFFERENTIAL ASSEMBLY
TO PREVENT IT FROM ROLLING OUT OF HOUSING.
(4) Remove

Page 1681 of 2339

CHRYSLER CARAVAN 2005  Service Manual OPERATION
The differential assembly is driven by the transfer
shaft by way of the differential ring gear. The ring
gear drives the differential case, and the case drives
the driveshafts through the di

Page 1766 of 2339

CHRYSLER CARAVAN 2005  Service Manual (3) Place the wheel cover on the wheel in the fol-
lowing fashion:
(a) Align the valve notch in the wheel cover with
the valve stem on the wheel.
(b) At the same time, align the two holes in the
wheel

Page 1767 of 2339

CHRYSLER CARAVAN 2005  Service Manual OPERATION
The Tire Pressure Monitoring (TPM) system uses
radio and sensor technology to monitor tire air pres-
sure levels. Sensors, mounted to each road wheel as
part of the valve stem, transmit a lo