brake CHRYSLER PACIFICA 2007 1.G Service Manual

▫Front & Rear Suspension Ball Joints........380
▫Steering Shaft Seal....................380
▫Steering Linkage......................380
▫Drive Shaft Universal Joints..............380
▫Body Lubrication.....................381
▫Windshield Wiper Blades................381
▫Windshield And Rear Window Washers.....382
▫Exhaust System......................382
▫Cooling System.......................383
▫Hoses And Vacuum/Vapor Harnesses.......388
▫Brakes.............................389
▫Master Cylinder — Brake Fluid Level Check . . 390
▫Fuel System Hoses....................391▫Automatic Transmission................392
▫All Wheel Drive (AWD) — If Equipped.....395
▫Front And Rear Wheel Bearings...........396
▫Appearance Care And Protection From
Corrosion...........................396
▫Cleaning The Center Console Cup Holders . . . 401

Fuses (Integrated Power Module)...........402

Vehicle Storage........................405

Replacement Light Bulbs.................406

Bulb Replacement......................406
▫Standard Quad Headlights...............406
▫High Intensity Discharge Headlights (HID) —
If Equipped.........................407
362 MAINTAINING YOUR VEHICLE

Inspect all hose connections such as clamps and couplings
to make sure they are secure and no leaks are present.
Components should be replaced immediately if there is
any evidence of wear or damage that could cause failure.
Brakes
In order to assure brake system performance, all brake
system components should be inspected periodically.
Suggested service intervals can be found in the Mainte-
nance Schedules.
WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn’t have your full
braking capacity in an emergency.
Brake And Power Steering Hoses
When the vehicle is serviced for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
heat and mechanical damage. Hard and brittle rubber,
cracking, tears, cuts, abrasion, and excessive swelling
indicate deterioration of the rubber. Particular attention
should be made to examining those hose surfaces nearest
to high heat sources, such as the exhaust manifold.
Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
NOTE:Often, fluid such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to facilitate the assembly of hoses to couplings.
Therefore, oil wetness at the hose-coupling area is not
necessarily an indication of leakage. Actual dripping of
MAINTAINING YOUR VEHICLE 389
7

hot fluid when systems are under pressure (during
vehicle operation), should be noted before a hose is
replaced based on leakage.
NOTE:Inspection of brake hoses should be performed
whenever the brake system is serviced and at every
engine oil change. Inspect hydraulic brake hoses for
surface cracking, scuffing, or worn spots. If there is any
evidence of cracking, scuffing, or worn spots, the hose
should be replaced immediately! Eventual deterioration
of the hose can take place resulting in a possibility of a
burst failure.
WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Master Cylinder — Brake Fluid Level Check
The fluid level in the master cylinder should be checked
when performing underhood services, or immediately if
the brake system warning light indicates system failure.
Clean the top of the master cylinder area before removing
the cap. Add fluid to bring the level up to the top of the
“FULL” mark on the side of the master cylinder reservoir.
Overfilling of fluid is not recommended because it may
cause leaking in the system.
Add enough fluid to bring the level up to the require-
ments described on the brake fluid reservoir. With disc
brakes, fluid level can be expected to fall as the brake
pads wear. However, low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturers recommended brake fluid, refer
to Fluids, Lubricants and Genuine Parts for correct fluid
type.
390 MAINTAINING YOUR VEHICLE

WARNING!
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
•Use of brake fluid that may have a lower initial
boiling point or unidentified as to specification,
may result in sudden brake failure during hard
prolonged braking. You could have an accident.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow petroleum base fluid to contaminate
the brake fluid, all brake seal components could be
damaged causing partial or complete brake failure.
Fuel System Hoses
Electronic Fuel Injection high pressure fuel systems are
designed with hoses and quick connect fittings which
have unique material characteristics to provide adequate
sealing and resist attack by deteriorated gasoline.
You are urged to use only the manufacture specified
hoses with quick connect fittings, or their equivalent in
material and specification, in any fuel system servicing. It
is mandatory to replace any damaged hoses or quick
connect fittings that have been removed during service.
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Procedure For Checking Fluid Level
The fluid level in the automatic transmission should be
checked whenever the vehicle is serviced. Operation with
an improper fluid level will greatly reduce the life of the
transmission and of the fluid.
To properly check the automatic transmission fluid level,
the following procedure must be used:
1. The vehicle must be on level ground.
2. The engine should be running at curb idle speed for a
minimum of 60 seconds.3. Fully apply parking brake.
4. Place the gear selector momentarily in each gear
position ending with the lever in P (PARK). Wipe the area
around the dipstick clean to eliminate the possibility of
dirt entering the transmission.
5. Remove the dipstick and determine if the fluid is hot
or warm. Hot fluid is approximately 180°F (82°C), which
is the normal operating temperature after the vehicle has
been driven at least 15 miles (24 km). The fluid cannot be
comfortably held between the finger tips. Cold is when
the fluid is below 80°F (27°C).
6. Wipe the dipstick clean and reinsert until seated.
Remove dipstick and note reading.
a. If the fluid is hot, the reading should be in the
crosshatched area marked “HOT” (between the upper
two holes in the dipstick).
MAINTAINING YOUR VEHICLE 393
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•It is important that the drain holes in the lower edges
of the doors, rocker panels and trunk be kept clear and
open.
•If you detect any stone chips or scratches in the paint,
touch them up immediately. The cost of such repairs is
considered the responsibility of the owner.
•If your vehicle is damaged due to an accident or
similar cause which destroys the paint and protective
coating, have your vehicle repaired as soon as pos-
sible. The cost of such repairs is considered the respon-
sibility of the owner.
•If you carry special cargo such as chemicals, fertilizers,
de-icer salt, etc., be sure that such materials are well
packaged and sealed.
•If a lot of driving is done on gravel roads, consider
mud or stone shields behind each wheel.
•Use Mopar touch up paint on scratches as soon as
possible. Your dealer has touch up paint to match the
color of your vehicle.
Wheel and Wheel Trim Care
All wheels and wheel trim, especially aluminum and
chrome plated wheels should be cleaned regularly with a
mild soap and water to prevent corrosion. To remove
heavy soil and/or excessive brake dust, use Mopar
Wheel Cleaner (05066247AB) or equivalent or select a
nonabrasive, non-acidic cleaner. Do not use scouring
pads, steel wool, a bristle brush, or metal polishes. Only
Moparor equivalent is recommended. Do not use oven
cleaner. Avoid automatic car washes that use acidic
solutions or harsh brushes that may damage the wheels’
protective finish.
398 MAINTAINING YOUR VEHICLE

FUSES (INTEGRATED POWER MODULE)
An Integrated Power Module (IPM) is located in the
engine compartment near the battery. This center con-
tains maxi fuses, mini fuses and relays. A label that
identifies each component is printed on the inside of the
cover.
Cavity Cartridge
FuseDescription
1 40 Amp
GreenAnti-Lock Brake System
(ABS) Pump
2 Spare
3 30 Amp
PinkIgnition Off Draw (IOD)
4 40 Amp
GreenBody Control Module
(BCM) Feed 1
5 40 Amp
GreenElectronic Back Light (EBL)
6 30 Amp
PinkFront Wipers
7 40 Amp
GreenStarter
8 40 Amp
GreenPower Seat C/B
Integrated Power Module (IPM)
402 MAINTAINING YOUR VEHICLE

Cavity Cartridge
FuseDescription
9 40 Amp
GreenPower Sunroof
10 Spare
11 40 Amp
GreenHeadlight Washer, Power
Liftgate
12 Spare
13 40 Amp
GreenRadiator Fan 1
14 Spare
15 40 Amp
GreenAnti-Lock Brake System
(ABS) Module
40 40 Amp
GreenDriver Door Node
41 40 Amp
GreenPassenger Door NodeCavity Cartridge
FuseDescription
42 40 Amp
GreenFront Blower
Cavity Mini Fuse Description
24 20 Amp Yel-
lowPower Outlet (Selectable)
25 15 Amp Blue Radio, Amplifier, Naviga-
tion, Hands-Free Phone
(HFM), Electronic Vehicle
Information Center (EVIC),
EC, SNRF, Mirror
26 20 Amp Yel-
lowPower Outlet
27 Spare
28 25 Amp
NaturalHorn
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7

Cavity Mini Fuse Description
29 20 Amp Yel-
lowCluster, CHMSL, Stop
Lights, Anti-Lock Brake
System (ABS)
30 10 Amp Red Ignition Switch
31 20 Amp Yel-
lowHazard
34 Spare
35 Spare
36 20 Amp Yel-
lowElectronic Automatic
Transaxle (EATX) Solenoid
37 25 Amp
NaturalASD
38 20 Amp Yel-
lowFuel Pump
39 20 Amp Yel-
lowA/C Clutch, MTVCavity Mini Fuse Description
44 25 Amp
NaturalRear Heated Seats
45 10 Amp Red Anti-Lock Brake System
(ABS) Ignition Run
46 20 Amp Yel-
lowPassenger Door
47 20 Amp Yel-
lowDriver Door
48 15 Amp Blue PLG, OHC, Body Control
Module (BCM), Naviga-
tion, Hands-Free Phone
(HFM)
49 25 Amp
NaturalAmplifier
50 15 Amp Blue HVAC, DVD, RAD, CLK,
SKREEM
404 MAINTAINING YOUR VEHICLE

Chassis
Component Fluids, Lubricants and Genuine Parts
Automatic Transmission MoparATF+4 Automatic Transmission Fluid.
AWD Power Transfer Unit MoparGear Lubricant 75W-90 or equivalent.
AWD Rear Carrier MoparGear Lubricant 75W-90 or equivalent.
Brake Master Cylinder MoparDOT 3 and SAE J1703 should be used. Use only recommended
brake fluids.
Power Steering Reservoir MoparPower Steering Fluid +4 or MoparATF +4 Automatic Transmis-
sion Fluid.
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