belt CHRYSLER PT CRUISER 2004 1.G Owner's Guide

MAINTAINING YOUR VEHICLE
CONTENTS
m2.4L High Output Turbo Engine Compartment . . 246
m2.4L Engine Compartment................247
mOnboard Diagnostic System Ð OBD II........248
mEmissions Inspection And Maintenance
Programs............................249
mReplacement Parts......................250
mDealer Service.........................250
mMaintenance Procedures..................251
NEngine Oil..........................251NDrive Belts Ð Check Condition And Tension . . 256
NSpark Plugs.........................256
NIgnition Wiring System.................256
NCatalytic Converter....................256
NEngine Timing Belt....................258
NCrankcase Emission Control System........258
NFuel Filter..........................258
NAir Cleaner Element (Filter)..............258
NMaintenance-Free Battery................259
7

Drive Belts Ð Check Condition and Tension
At the mileage shown in the maintenance schedules,
check all drive belts for condition and proper tension.
Improper belt tension can cause belt slippage and failure.
Inspect the drive belts for evidence of cuts, cracks, or
glazing and replace them if there is any sign of damage
which could result in belt failure. If adjustment is re-
quired, see your authorized dealer for service.
Special tools are required to properly measure tension
and to restore belt tension to factory specifications. Also,
check belt routing to make sure there is no interference
between the belts and other engine components.
Spark Plugs
Spark plugs must fire properly to assure engine perfor-
mance and emission control. New plugs should be in-
stalled at the specified mileage. The entire set should be
replaced if there is any malfunction due to a faulty sparkplug. Refer to the Engine data Label located under the
hood for the proper type of spark plug for use in your
vehicle.
Ignition Wiring System
The ignition cables should be kept clean and properly
connected. Terminals should be fully seated. Cracked,
damaged, or faulty cables should be replaced.
Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device.
Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
256 MAINTAINING YOUR VEHICLE

To minimize the possibility of catalyst damage:
²Do not shut off the engine or interrupt the ignition
when the transaxle is in gear and the vehicle is in
motion.
²Do not try to start the engine by pushing or towing the
vehicle.
²Do not idle the engine with any spark plug wires
disconnected for prolonged period.
Engine Timing Belt
Replace the engine timing belt at the intervals described
in the appropriate maintenance schedule.
Crankcase Emission Control System
Proper operation of this system depends on freedom
from sticking or plugging due to deposits. As vehicle
mileage builds up, the PCV valve and passages mayaccumulate deposits. If a valve is not working properly,
replace it with a new valve. DO NOT ATTEMPT TO
CLEAN THE OLD PCV VALVE!
Check ventilation hose for indication of damage or
plugging deposits. Replace if necessary.
Fuel Filter
A plugged fuel filter can cause hard starting or limit the
speed at which a vehicle can be driven. Should an
excessive amount of dirt accumulate in the fuel tank,
frequent filter replacement may be necessary. The fuel
filters are located inside the fuel tank. See your dealer for
service.
Air Cleaner Element (Filter)
Under normal driving conditions, replace the filter at the
intervals shown on Schedule ªAº. If, however, you drive
the vehicle frequently under dusty or severe conditions,
258 MAINTAINING YOUR VEHICLE

2. Dry with a soft tissue.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage will also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the
vehicle to wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
FUSES
Underhood Fuses (Power Distribution Center)
A Power Distribution Center is located in the engine
compartment; next to the air cleaner filter. A label iden-
tifying the components and circuits is located on the
underside of the cover.
282 MAINTAINING YOUR VEHICLE

REPLACEMENT BULBS
LIGHT BULBS Ð Inside Bulb No.
ABS Indicator.......................... LED
Airbag Indicator........................ LED
Brake System Warning Indicator............. LED
Center Console Floor Lamp................. T37
Climate Controls......................6233137
Console Gear Selector...................PC194
Cruise Indicator....................... VFD*
Dome Light............................T579
Door Ajar Indicator..................... VFD*
Front Fog Indicator...................... LED
High Beam Indicator....................... 74
Instrument Cluster Illumination.............. 74
Liftgate Ajar Indicator.................... LED
Low Fuel Indicator....................... LED
Low Oil Pressure Indicator................. LED
Overhead Reading Light (Overhead Console). . . T1037LIGHT BULBS Ð Inside Bulb No.
Overhead Reading Light (Rearview Mirror).....T192
Rear Cargo............................T906
Seat Belt Indicator....................... LED
Security Alarm Indicator................... LED
Malfunction Indicator Light................ LED
Temperature Indicator.................... LED
Trac (Active) Indicator................... VFD*
TRAC OFF Indicator..................... LED
Trip Indicator......................... VFD*
Turn Signal Indicator...................... 103
Visor Vanity.........................6501966
Voltage Indicator........................ LED
NOTE:* Vacuum Fluorescent Display
All the inside bulbs are brass or glass wedge base.
Aluminum base bulbs are not approved and should not
be used for replacement.
286 MAINTAINING YOUR VEHICLE

Miles 21,000 24,000 27,000 30,000 33,000 36,000
(Kilometers) (34 000) (38 000) (43 000) (48 000) (53 000) (58 000)
Change engine oil and engine oil filter.XXXXX X
Inspect the brake linings. X X
Replace theengine air cleaner filter.X
Replace thespark plugs.X
Inspect the tie rod ends and boot seals. X
Inspect thePCV valveand replace as neces-
sary.*X
Replace thePCV make-up air filter.X
Adjust the generator drive belt tension. X
MAINTENANCE SCHEDULES 299
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 57,000 60,000 63,000 66,000 69,000 72,000
( Kilometers) (91 000) (96 000) (101 000) (106 000) (111 000) (115 000)
Change engine oil and engine oil filter.XXXXX X
Inspect the brake linings. X X
Replace theengine air cleaner filter.X
Replace thespark plugs and ignition cables.X
Inspect the tie rod ends and boot seals. X
Inspect thePCV valveand replace if neces-
sary. Not required if previously changed. * ³X
Inspect thePCV make-up air filter.Replace as
necessary.X
Adjust the generator drive belt tension. X
Change the automatic transaxle fluid and fil-
ter.LX
MAINTENANCE SCHEDULES 301
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 75,000 78,000 81,000 84,000 87,000 90,000
(Kilometers) (120 000) (125 000) (130 000) (135 000) (130 000) (144 000)
Change engine oil and engine oil filter.XXXXX X
Inspect the brake linings. X
Inspect theengine air cleaner filterand re-
place as necessary.*X
Replace theengine air cleaner filter.X
Replace thespark plugs.X
Inspect the tie rod ends and boot seals. X
Inspect thePCV valveand replace if neces-
sary. Not required if previously changed. * ³X
Replace theengine timing belt.*X
Inspect thePCV make-up air filter.Replace as
necessary.XX
Adjust the generator drive belt tension. X
302 MAINTENANCE SCHEDULES
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 108,000 111,000 114,000 117,000 120,000
(Kilometers) (173 000) (178 000) (183 000) (188 000) (193 000)
Change engine oil and engine oil filter.XXXXX
Inspect the brake linings. X
Inspect theengine air cleaner filterand replace as
necessary.*X
Inspect the tie rod ends and boot seals. X
Inspect thePCV make-up air filter.Replace as nec-
essary.XX
Adjust the generator drive belt tension. X
Change automatic transaxle fluid and filter.LX
* This maintenance is recommended by the manufacturer
to the owner but is not required to maintain the emis-
sions warranty.
³ This maintenance is not required if previously replaced.
² This maintenance is required only for police, taxi,
limousine type operation, or trailer towing.LThis maintenance is required only for police, taxi,
limousine type operation, or trailer towing.
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
304 MAINTENANCE SCHEDULES
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

SCHEDULE ªAºÐ2.4L NON TURBO CHARGED ENGINES
Miles 6,000 12,000 18,000 24,000 30,000 36,000
(Kilometers ) (10 000) (19 000) (29 000) (38 000) (48 000) (58 000)
[Months] [6] [12] [18] [24] [30] [36]
Change engine oil and engine oil filter. XXXXXX
Inspect the brake linings. X X
Replace theengine air cleaner filter.X
Replace thespark plugs.X
Inspect the tie rod ends and boot seals. X
Replace thePCV make-up air filter.X
Adjust the generator drive belt tension X
MAINTENANCE SCHEDULES 305
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S