light CHRYSLER PT CRUISER 2004 1.G Repair Manual

NAir Conditioner......................261
NPower Steering Ð Fluid Check............261
NFront Suspension Ball Joints..............262
NBody Lubrication.....................262
NWindshield Wiper Blades................263
NWindshield Washer Reservoir.............264
NExhaust System......................264
NCooling System.......................265
NHoses And Vacuum/Vapor Harnesses.......269
NFuel System Connections................270
NBrake System........................270
NAutomatic Transaxle...................273
NManual Transaxle.....................276NAppearance Care And Protection From
Corrosion...........................276
mFuses...............................282
NUnderhood Fuses
(Power Distribution Center)..............282
NInterior Fuses........................285
mVehicle Storage........................285
mReplacement Bulbs......................286
mBulb Replacement......................287
NHeadlight Bulb Replacement.............287
NFront Park/Turn Signal/Side Marker Lights . . 288
NFront Fog Lights Ð If Equipped...........288
NTail/Stop, And Rear Turn Signal Lights......288
NBack Up Light Bulb....................289
244 MAINTAINING YOUR VEHICLE

NCenter High Mounted Stop Light..........289
mFluids And Capacities...................290
mRecommended Fluids, Lubricants And Genuine
Parts................................291NEngine.............................291
NChassis............................292
MAINTAINING YOUR VEHICLE 245
7

ONBOARD DIAGNOSTIC SYSTEM Ð OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
²Prolonged driving with the ªMalfunction Indica-
tor Lightº on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
²If the ªMalfunction Indicator Lightº is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
248 MAINTAINING YOUR VEHICLE

Cleaning Headlights
Your vehicle has plastic headlights that are lighter and
less susceptible to stone breakage than glass headlights.
Plastic is not as scratch resistant as glass and therefore
different lens cleaning procedures must be followed.
To minimize the possibility of scratching the lenses and
reducing light output, avoid wiping with a dry cloth. To
remove road dirt, wash with a mild soap solution fol-
lowed by rinsing.
Do not use abrasive cleaning components, solvents, steel
wool or other aggressive material to clean the lenses.
Glass Surfaces
All glass surfaces should be cleaned on a regular basis
with any commercial household-type glass cleaner.
Never use an abrasive type cleaner. Use caution whencleaning inside rear windows equipped with electric
defrosters. Do not use scrapers or other sharp instru-
ments which may scratch the elements.
Instrument Panel Cover
The instrument panel cover has a low glare surface which
minimizes reflections in the windshield. Do not use
protectants or other products which may cause undesir-
able reflections. Use soap and warm water to restore the
low glare surface.
Cleaning Plastic Instrument Cluster Lenses
The lenses in front of the instruments in the vehicle are
molded in clear plastic. When cleaning the lenses, care
must be taken to avoid scratching the plastic.
1. Clean with a wet soft rag. A mild soap solution may be
used, but do not use high alcohol content of abrasive
cleaners. If soap is used, wipe clean with a clean damp
rag.
MAINTAINING YOUR VEHICLE 281
7

FUSE Amp/Color Items Fused
1 30 Amp/Pink Ignition Start
2 40 Amp/Green Anti-Lock Brake (ABS)
Pump
3 40 Amp/Green Ignition Run
4 30 Amp/Blue Heated Seats
5 40 Amp/Green Radiator Fan
6 20 Amp/Blue Power Height Adjuster
7 30 Amp/Blue Anti-Lock Brake (ABS) So-
lenoid
8 40 Amp/Green Electric Back Light (EBL)
9 Spare
10 40 Amp/Green Exterior Lighting, Remote
Keyless Entry, Alarm and
Door Locks
11 10 Amp/Red Air Conditioning (A/C)
12 15 Amp/Lt.
BlueStop LightsFUSE Amp/Color Items Fused
13 20 Amp/
YellowFuel Pump/Auto Shut
Down (ASD)
14 15 Amp/Lt.
BlueHorn
15 20 Amp/
YellowElectronic Automatic
Transaxle (ETAX)
16 15 Amp/Lt.
BlueHi Beam
17 20 Amp/
YellowIgnition Off Draw (IOD)
18 15 Amp/Lt.
BlueHazard
19 20 Amp/
YellowPower Outlets
20 Spare
21 20 Amp/
YellowFog Lights (Build-Up Ex-
port Only)
22 Spare
284 MAINTAINING YOUR VEHICLE

REPLACEMENT BULBS
LIGHT BULBS Ð Inside Bulb No.
ABS Indicator.......................... LED
Airbag Indicator........................ LED
Brake System Warning Indicator............. LED
Center Console Floor Lamp................. T37
Climate Controls......................6233137
Console Gear Selector...................PC194
Cruise Indicator....................... VFD*
Dome Light............................T579
Door Ajar Indicator..................... VFD*
Front Fog Indicator...................... LED
High Beam Indicator....................... 74
Instrument Cluster Illumination.............. 74
Liftgate Ajar Indicator.................... LED
Low Fuel Indicator....................... LED
Low Oil Pressure Indicator................. LED
Overhead Reading Light (Overhead Console). . . T1037LIGHT BULBS Ð Inside Bulb No.
Overhead Reading Light (Rearview Mirror).....T192
Rear Cargo............................T906
Seat Belt Indicator....................... LED
Security Alarm Indicator................... LED
Malfunction Indicator Light................ LED
Temperature Indicator.................... LED
Trac (Active) Indicator................... VFD*
TRAC OFF Indicator..................... LED
Trip Indicator......................... VFD*
Turn Signal Indicator...................... 103
Visor Vanity.........................6501966
Voltage Indicator........................ LED
NOTE:* Vacuum Fluorescent Display
All the inside bulbs are brass or glass wedge base.
Aluminum base bulbs are not approved and should not
be used for replacement.
286 MAINTAINING YOUR VEHICLE

LIGHTS BULBS Ð Outside Bulb No.
Low Beam Headlight...................9006XS
High Beam Headlight...................9005XS
Front Park/Turn Signal/Side Marker Light. 4157NAKX
Front Fog Light.........................9006
Center High Mounted Stop Light
(CHMSL).........................921±W16W
Rear Tail/Stop/Turn Signal Light......3157±P27/7W
Backup Light.....................3157-P27/7W
License Light........................... 168
BULB REPLACEMENT
Headlight Bulb Replacement
CAUTION!
Do not touch the new headlight bulb with your
fingers. Oil contamination will severely shorten
bulb life.
1. Remove the headlight access cover splash shield,
located in the front wheel well opening.
2. Disconnect the electrical connector.
3. Rotate the socket to the left one quarter turn and
replace the bulb.
MAINTAINING YOUR VEHICLE 287
7

Front Park/Turn Signal/Side Marker Lights
1. Remove the headlight access cover splash shield,
located in the front wheel well opening.
2. Rotate the socket to the left one quarter turn to replace
and replace the bulb.
Front Fog Lights Ð If Equipped
1. Remove the fasteners attaching the lower splash
shield to gain access to the fog light.
2. Twist and remove the bulb from the fog light housing.
3. Disconnect the electrical connector and replace bulb.
Tail/Stop, and Rear Turn Signal Lights
1. Remove the screw attaching the tail light housing and
remove the housing from the vehicle.
2. Twist the bulb socket 1/4 turn to remove it from the
housing.
288 MAINTAINING YOUR VEHICLE

3. Pull the bulb out of the socket and replace.
Back Up Light Bulb
1. Remove the screws attaching the back up light to the
rear fascia and remove the housing.
2. Remove the socket from the housing.
3. Pull the bulb out of the socket and replace.
Center High Mounted Stop Light
1. Open the liftgate and remove the liftgate CHMSL
cover.
2. Remove CHMSL lens from the housing by unlatching
the two side latches.
3. Pull the bulb out of the socket and replace.
MAINTAINING YOUR VEHICLE 289
7

Once a Month
²Check tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of coolant reservoir, brake
master cylinder and transaxle and add as needed.
²Check all lights and all other electrical items for correct
operation.
²Check rubber seals on each side of the radiator for
proper fit.
At Each Oil Change
²Change the engine oil filter.
²Inspect the exhaust system.
²Inspect the brake hoses.
²Inspect the CV joints and front suspension compo-
nents.
²Check the automatic transaxle fluid level.
²Check the manual transaxle fluid level and fill plug
condition.
²Check the coolant level, hoses, and clamps.
²Rotate the tires at each oil change interval shown on
Schedule ªAºÐNON TURBO CHARGED ENGINES
6,000 miles (10 000 km), Schedule ªAºÐTURBO
CHARGED ENGINES 5,000 miles (8 000 km), or every
other interval shown on Schedule ªBºÐALL EN-
GINES 6,000 miles (10 000 km).
296 MAINTENANCE SCHEDULES
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