steering CHRYSLER PT CRUISER 2007 1.G Service Manual

WARNING!
•Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi-
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause
the system to fail, requiring costly repairs. Refer
to Section 3 of the Warranty Information book for
further warranty information.
•The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal
injury or damage to the system, adding refrigerant
or any repair requiring lines to be disconnected
should be done by an experienced repairman.
Refrigerant Recovery and Recycling
R-134a Air Conditioning Refrigerant is a hydrofluorocar-
bon (HFC) that is endorsed by the Environmental Pro-
tection Agency and is an ozone-saving product. How-
ever, the manufacturer recommends that air conditioning
service be performed by dealers or other service facilities
using recovery and recycling equipment.
NOTE:Use only manufacturer approved A/C System
Sealers, Stop Leak Products, Seal Conditioners, Compres-
sor Oil, or Refrigerants.
Power Steering — Fluid Check
Checking the power steering fluid level at a defined
service interval is not required. The fluid should only be
checked if a leak is suspected, abnormal noises are
apparent, and/or the system is not functioning as antici-
pated. Coordinate inspection efforts through a certified
DaimlerChrysler Dealership.
MAINTAINING YOUR VEHICLE 373
7

WARNING!
Fluid level should be checked on a level surface and
with the engine off to prevent injury from moving
parts and to insure accurate fluid level reading. Do
not overfill. Use only manufacturers recommended
power steering fluid.
If necessary, add fluid to restore to the proper indicated
level. With a clean cloth, wipe any spilled fluid from all
surfaces. Refer to Fluids, Lubricants, and Genuine Parts
for correct fluid types.
Front Suspension Ball Joints
There are two front suspension lower ball joints that are
permanently lubricated. Inspect these ball joints when-
ever under vehicle service is done. Damaged seals and
their corresponding potentially damaged ball joints must
be replaced.
Body Lubrication
Locks and all body pivot points, including such items as
seat tracks, doors,liftgate and hood hinges, should be
lubricated periodically to assure quiet, easy operation
and to protect against rust and wear. Prior to the appli-
cation of any lubricant, the parts concerned should be
wiped clean to remove dust and grit; after lubricating
excess oil and grease should be removed. Particular
attention should also be given to hood latching compo-
nents to insure proper function. When performing other
underhood services, the hood latch, release mechanism
and safety catch should be cleaned and lubricated.
The external lock cylinders should be lubricated twice a
year, preferably in the fall and spring. Apply a small
amount of a high quality lubricant such as MoparLock
Cylinder Lubricant directly into the lock cylinder.
374 MAINTAINING YOUR VEHICLE

WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn’t have your full
braking capacity in an emergency.
Brake, Power Steering and Oil Cooler System
Hoses
When servicing the vehicle for scheduled maintenance,
inspect the surface of the hoses and nylon tubing for
evidence of heat and mechanical damage. Hard and
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling suggest deterioration of the rubber. Particu-
lar attention should be made to examining those hose
surfaces nearest to high heat sources, such as the exhaust
manifold.Inspect all hose clamps and couplings to make sure they
are secure and no leaks are present.
Insure nylon tubing in these areas has not melted or
collapsed.
NOTE:Often, fluids such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to ease the assembly of hoses to couplings. There-
fore, oil wetness at the hose-coupling area is not neces-
sarily an indication of leakage. Actual dripping of hot
fluid when systems are under pressure (during vehicle
operation) should be noted before a hose is replaced
based on leakage.
NOTE:Inspection of brake hoses should be done when-
ever the brake system is serviced and at every engine oil
change.
MAINTAINING YOUR VEHICLE 383
7

Cavity Cartridge
FuseMini
FuseDescription
1 40 Amp
GreenPower Top Feed
2 20 Amp
YellowAWD ECU Feed
3 10 Amp
RedCHMSL Brake Switch
Feed
4 10 Amp
RedIgnition Switch Feed
5 20 Amp
YellowTrailer Tow
6 10 Amp
RedIOD Sw/Pwr Mir/
Ocm Steering Cntrl
Sdar/Hfm
7 30 Amp
GreenIOD Sense1
8 30 Amp
GreenIOD Sense2Cavity Cartridge
FuseMini
FuseDescription
9 40 Amp
GreenPower Seats
10 20 Amp
YellowCCN, Power Locks
11 15 Amp
Lt BluePower Outlet
12 20 Amp
YellowIgn Run/Acc Inverter
13 20 Amp
YellowPwr run/Acc Outlet
RR
14 10 Amp
RedIOD CCN/ Interior
Lighting
15 50 Amp
RedRAD Fan Relay Bat-
tery Feed
16 15 Amp
Lt. BlueIGN Run/Acc Cigar
Ltr/Sunroof
MAINTAINING YOUR VEHICLE 397
7

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission Fluid. MoparATF+4 Automatic Transmission Fluid.
Manual Transmission Fluid. MoparATF+4 Automatic Transmission Fluid.
Brake Master Cylinder MoparDOT 3, SAE J1703 should be used. If DOT 3, SAE J1703 brake
fluid is not available, then DOT 4 is acceptable. Use only recommended
brake fluids or equivalent.
Power Steering Reservoir MoparPower Steering Fluid +4 or MoparATF+4 Automatic Transmis-
sion Fluid.
406 MAINTAINING YOUR VEHICLE

Engine Temperature Warning.............. 224
Fog ..........................180,225,402
Front Replacement..................... 401
Headlight Switch...................... 179
Headlights........................... 179
High Beam Indicator.................... 226
Instrument Cluster..................... 179
Lights On Reminder.................... 180
Low Fuel............................ 225
Malfunction Indicator (Check Engine)........ 222
Map Reading......................177,178
Oil Pressure.......................... 226
Rear Servicing........................ 402
Seat Belt Reminder..................... 224
Security Alarm (Theft Alarm).............. 35
Service.............................. 401
Theft Alarm (Security Alarm).............. 224
Traction Control....................... 298
Turn Signal..................178,181,222,402Voltage............................. 224
Warning (Instrument Cluster Description)..... 220
Loading Vehicle......................... 326
Tires ............................... 303
Locks
Child Protection........................ 22
Door................................ 18
Power Door........................... 20
Steering Wheel......................... 18
Lubrication, Body....................... 374
Luggage Rack (Roof Rack)................. 210
Lumbar Support........................ 160
Maintenance Free Battery.................. 371
Maintenance, General..................... 363
Maintenance Procedures................... 363
Maintenance Schedule
Schedule “A”-Non Turbo................. 422
Schedule “A”-Turbo.................... 427
450 INDEX

Quality ............................. 366
Recommendation...................366,404
Synthetic............................ 366
Viscosity............................ 366
Oil Pressure Light....................... 226
Onboard Diagnostic System..............360,361
Opener, Garage Door (HomeLink) ........... 190
Operator Manual (Owner’s Manual)............ 4
Outside Air Intake....................... 271
Overdrive............................. 285
Overheating, Engine...................... 340
Owner’s Manual (Operator Manual)......... 4,438
PaintCare ............................. 389
Panel Rear Shelf........................ 205
Panic Alarm........................ 25,31,32
Parking Brake.......................... 292
Passenger Seat Back Tilt (Easy Entry System).... 161
Passing Light........................... 182Personal Settings........................ 231
Pets............................... 78,111
Phone, Cellular......................... 134
Phone, Hands-Free (UConnect™)............ 134
Placard, Tire and Loading Information......... 303
Power
Deck Lid Release....................... 39
Distribution Center (Fuses)............... 396
Door Locks........................... 20
Outlet (Auxiliary Electrical Outlet).......... 200
Seats............................... 158
Steering..........................297,373
Steering, Checking..................... 373
Sunroof............................. 197
Windows............................. 42
Power Steering Fluid..................... 406
Pregnant Women and Seat Belts............ 53,87
Preparation for Jacking.................... 344
452 INDEX

Sentry Key (Immobilizer)................. 15,36
Sentry Key Programming................... 17
Service and Maintenance.................. 408
Service Assistance....................... 434
Service Contract......................... 436
Service Manuals........................ 438
Setting the Clock..................236,240,248
Settings, Personal........................ 231
Severe Service.......................... 411
Shift Speeds, Manual Transaxle.............. 290
Shoulder Belts......................... 45,80
Side Airbag........................... 63,97
Side Window Demisters (Defrosters).......... 272
Slippery Surfaces, Driving On............... 349
Snow Tires............................ 317
Spare Tire........................ 311,312,343
Spark Plugs............................ 368
Speed Control (Cruise Control)...........187,221
Speedometer........................... 220Speedometer and Odometer................ 217
Starting............................... 278
Automatic Transmission................. 278
Engine Fails to Start.................... 280
Manual Transmission................... 279
Starting Procedures...................... 278
Steering
Power...........................297,373
TiltColumn .......................... 185
Wheel Lock........................... 18
Storage............................203,400
Stuck, Freeing.......................... 350
Sun Roof.............................. 197
Sun Visor Extension...................... 134
Supplemental Restraint System - Airbag...... 54,88
Synthetic Engine Oil...................... 366
Tachometer............................ 221
Temperature Gauge, Engine Coolant.......220,341
INDEX 455
10

Tether Anchor, Child Restraint............ 74,107
Theft Alarm (Security Alarm)................ 35
Theft System (Security Alarm)............... 35
Tilt Steering Column..................... 185
Tire and Loading Information Placard......... 303
Tire Identification Number (TIN)............. 302
Tire Markings.......................... 299
Tire Safety Information.................... 299
Tires ........................... 113,307,439
Aging(LifeofTires) .................... 314
Air Pressure.......................... 307
Alignment........................... 316
Chains.............................. 316
Changing............................ 342
Compact Spare........................ 311
Flat Changing........................ 347
General Information.................... 307
High Speed.......................... 310
Inflation Pressures..................... 308Jacking............................. 342
LifeofTires .......................... 314
Load Capacity.....................303,304
Quality Grading....................... 439
Radial.............................. 311
Replacement......................... 315
Rotation............................. 317
Safety...........................299,307
Sizes ............................... 300
Snow Tires........................... 317
Spare Tire........................... 343
Spinning ............................ 313
Tread Wear Indicators................... 314
Tongue Weight/Trailer Weight.............. 331
Top Cover............................. 124
Towing ............................... 326
Disabled Vehicle....................... 351
Guide .............................. 330
Recreational.......................... 338
456 INDEX