brakes CHRYSLER TOWN AND COUNTRY 2005 4.G User Guide

Figure out the weight on the front and rear of the vehicle
separately. It is important that you distribute the load
evenly over the front and rear axles.
Overloading can cause potential safety hazards and
shorten useful service life. Heavier axles or suspension
components do not necessarily increase the vehicle’s
GVWR.
Loading
To load your vehicle properly, first figure out its empty
weight, axle by axle and side by side. Store heavier items
down low and be sure you distribute their weight as
evenly as possible. Stow all loose items securely before
driving. If weighing the loaded vehicle shows that you
have exceeded either GAWR, but the total load is within
the specified GVWR, you must redistribute the weight.
Improper weight distribution can have an adverse effect
on the way your vehicle steers and handles and the way
the brakes operate.A loaded vehicle is shown in the illustration. Note that
neither the GVWR or the GAWR capacities have been
exceeded.
340 STARTING AND OPERATING

Towing Requirements
•
The maximum frontal area of the trailer cannot exceed
40 square feet (3.72 square meters).
•The trailer tongue load must be considered as part of
the combined weight of occupants and cargo, and
should never exceed the weight referenced on the Tire
and Loading Information placard. Refer to the Tire–
Safety Information Section in this manual.
•The“D”range can be selected when towing. However,
if frequent shifting occurs while in this range, the“3”
range must be selected.
NOTE:Using the“3”range while operating the vehicle
under heavy operating conditions will improve perfor-
mance and extend transaxle life by reducing excessive
shifting and heat build up.
WARNING!
Connecting trailer brakes to your vehicle’s hydraulic
brake lines can overload your brake system and cause
it to fail. You might not have brakes when you need
them and could have an accident.
•Do not attempt to tow a trailer while using a compact
spare tire.
•Whenever you pull a trailer, regardless of the trailer
size, stop lights and turn signals on the trailer are
recommended for motoring safety.
•The automatic transaxle fluid and filter should be
changed if you REGULARLY tow a trailer for more
than 45 minutes of continuous operation. See Schedule
“B”in section 8 of this manual for transaxle fluid
change intervals.
NOTE:Check the automatic transaxle fluid level before
towing.
342 STARTING AND OPERATING

CAUTION!
If the trailer weighs more than 1,000 lbs (454 kg)
loaded, it should have its own brakes and they
should be of adequate capacity. Failure to do this
could lead to accelerated brake lining wear, higher
brake pedal effort, and longer stopping distances.
WARNING!
Connecting trailer brakes to your vehicle’s hydraulic
brake lines can overload your brake system and
cause it to fail. You might not have brakes when you
need them and could have an accident.
344 STARTING AND OPERATING

▫Steering Shaft Seal....................391
▫Steering Linkage......................391
▫Drive Shaft Universal Joints..............391
▫Body Lubrication.....................392
▫Windshield Wiper Blades................392
▫Windshield And Rear Window Washers.....393
▫Exhaust System......................393
▫Cooling System.......................394
▫Hoses And Vacuum/Vapor Harnesses.......399
▫Brakes.............................400
▫Master Cylinder—ABS Brakes Brake Fluid
Level Check.........................401
▫Fuel System Hoses....................403▫Automatic Transmission................403
▫Front And Rear Wheel Bearings...........406
▫Appearance Care And Protection
From Corrosion......................406
▫Cleaning The Instrument Panel And Underseat
Cup Holders........................411

Integrated Power Module (IPM)............412

Vehicle Storage........................415

Replacement Light Bulbs.................416

Bulb Replacement......................417
▫Headlights..........................417
▫Front Park/Turn Signal And
Sidemarker Lights.....................418
▫Front Fog Light......................419
374 MAINTAINING YOUR VEHICLE

Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of wear or damage that could cause failure.
Brakes
In order to assure brake system performance, all brake
system components should be inspected periodically.
Suggested service intervals can be found in the Mainte-
nance Schedules.
WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn’t have your full
braking capacity in an emergency.
Brake And Power Steering Hoses
When the vehicle is serviced for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
heat and mechanical damage. Hard and brittle rubber,
cracking, tears, cuts, abrasion, and excessive swelling
indicate deterioration of the rubber. Particular attention
should be made to examining those hose surfaces nearest
to high heat sources, such as the exhaust manifold.
400 MAINTAINING YOUR VEHICLE

Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
NOTE:Often, fluid such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to facilitate the assembly of hoses to couplings.
Therefore, oil wetness at the hose-coupling area is not
necessarily an indication of leakage. Actual dripping of
hot fluid when systems are under pressure (during
vehicle operation), should be noted before hose is re-
placed based on leakage.
NOTE:Inspection of brake hoses should be performed
whenever the brake system is serviced and every engine
oil change. Inspect hydraulic brake hoses for surface
cracking, scuffing, or worn spots. If there is any evidence
of cracking, scuffing, or worn spots, the hose should bereplaced immediately! Eventual deterioration of the hose
can take place resulting in a possibility of a burst failure.
WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Master Cylinder—ABS Brakes Brake Fluid Level
Check
The fluid level in the master cylinder should be checked
when performing underhood services, or immediately if
the brake system warning light indicates system failure.
Clean the top of the master cylinder area before removing
the cap. Add fluid to bring the level up to the top of the
“FULL”mark on the side of the master cylinder reservoir.
MAINTAINING YOUR VEHICLE 401
7

Overfilling of fluid is not recommended because it may
cause leaking in the system.
Add enough fluid to bring the level up to the require-
ments described on the brake fluid reservoir. With disc
brakes, fluid level can be expected to fall as the brake
pads wear. However, low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturers recommended brake fluid, refer
to Recommended Fluids, Lubricants and Genuine Parts
for correct fluid type.
WARNING!
Use of brake fluid that may have a lower initial
boiling point or unidentified as to specification, may
result in sudden brake failure during hard pro-
longed braking. You could have an accident.
WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow petroleum base fluid to contaminate
the brake fluid—all brake seal components could
be damaged causing partial or complete brake fail-
ure.
402 MAINTAINING YOUR VEHICLE

Interlock System....................... 300
Reset Mode.......................... 301
Selection Of Lubricant................403,424
Shifting............................. 301
Special Additives...................... 406
Automatic Transmission................... 403
Adding Fluid......................... 404
Fluid and Filter Changes................. 405
Fluid Change......................... 405
Fluid Level Check...................... 404
Fluid Type........................403,424
Ball Joints............................. 391
Battery............................... 387
Gas Caution.......................... 388
Jump Starting......................... 367
Keyless Transmitter Replacement............ 26
Saving Feature (Protection)............... 141
Bearings.............................. 406Belts, Drive............................ 384
Body Mechanism Lubrication............... 392
B-Pillar Location........................ 314
Brake Fluid............................ 424
Brake, Parking.......................... 303
Brake System........................304,400
Anti-Lock........................... 305
Fluid Check.......................... 401
Hoses.............................. 400
Warning Light........................ 200
Brakes.............................304,400
Brake/Transmission Interlock............... 300
Break-In Recommendations, New Vehicle........ 82
Bulb Replacement....................... 417
Bulbs, Light............................ 416
Calibration, Compass..................... 156
Capacities, Fluid........................ 422
INDEX 455
10

Parking On Hill......................... 303
Passing Light........................... 143
Pedals, Adjustable....................... 150
Pets, Transporting........................ 78
Phone, Cellular.......................... 96
Phone, Hands-Free....................... 96
Placard, Tire and Loading Information......... 315
Power
Brakes.............................. 304
Distribution Center..................... 412
Door Locks........................... 18
Lift Gate............................. 36
Mirrors.............................. 94
Outlet.............................. 172
Seats............................... 109
Sliding Door.......................... 31
Steering............................. 307
Steering, Checking..................... 390
Sunroof............................. 169Windows............................. 40
Power Steering Fluid..................... 424
Pregnant Women and Seat Belts.............. 53
Preparation for Jacking.................349,361
Pretensioners
Seat Belts............................. 51
Programmable Electronic Features......160,164,168
Programming Transmitters............23,164,168
Radial Ply Tires......................... 322
Radiator Cap (Coolant Pressure Cap).......395,397
Radio Broadcast Signals................... 208
Radio Operation...................220,237,265
Radio Remote Controls.................250,262
Radio, Satellite.......................... 258
Radio (Sound Systems)...........209,219,229,236
Rear Air Conditioning.................274,283
Rear Cup Holder........................ 175
Rear Heater............................ 274
INDEX 465
10